Lenze ECSEE012 User manual

EDBCSXE040
.@y?
Ä.@y?ä
Operating Instructions
ECS

ECSEExxx / ECSDExxx / ECSCExxx
Power supply module


2 EDBCSXE040 EN 6.0
Please read these instructions before you start working!
Follow the enclosed safety instructions.
These instructions are valid for the ECSxE power supply modules as of version:

ECS x E xxx x 4 x xxx XX xx xx
Type 
Hans-Lenze-Straße1
D-31855 Aerzen
Made in Germany
L
Input
Output
Overload
Type
Id.-No.
2/PE DC a-aaa/aaaV
bb.b/bb.bA
3/PE AC c-ccc/cccV
dd.d/dd.dA 0-fffHz
ee.eA
ttttttttttt
Prod.-No. Ser.-No.
yyyyyyyy zzzz
xxxxxxxx
EKZ
A-SW B-SW
H.H
ECSEAxxxC4BXXXXXVA02
h.h
Parameter
WARNING
Device is live up to
180s after removing
mains voltage
ATTENTION
L ´appareil est sous tension
pendant 180s après la coupure
de la tension réseau
For detailed
information refer to
the Instruction Manual
1D74
Ind.
Conl.
Eq.
1
{
}
Design
E = standard panel−mounted unit, IP20
D = push−through technique (thermally separated)
C = cold−plate technique
Rated current
012 = 12 A
020 = 20 A
040 = 38.5 A
Fieldbus interface
C = system bus CAN
Voltage class
4 = 400 V/480 V
Technical version
B = standard
I = for IT systems
Variant
Hardware version
VA or higher
Operating software version (B−SW)
1.2 or higher
Tip!
Documentation and software updates for further Lenze products can be found on the
Internet in the "Services & Downloads" area under
http://www.Lenze.com
0Fig. 0Tab. 0

3
EDBCSXE040 EN 6.0
ECSEE_002A


4 EDBCSXE040 EN 6.0
Scope of supply
Position Description Quantity
ECSE... power supply module 1
Accessory kit with fixings according to the design ():
l"E" − panel−mounted device
l"D" − push−through technique
l"C" − cold−plate technique
1
Mounting Instructions 1
Drilling jig 1
Note!
The ECSZE000X0B connector set must be ordered separately.
Connections and interfaces
Position Description Detailed
information
X22 Connections
lExternal brake resistor
lDC−bus voltage
lPE
42
LEDs: Status and fault display
X1 Automation interface (AIF) for
lCommunication module
lOperating module (XT keypad)
52
72
X2 PE connection AIF
X3 Not assigned
X4 CAN connection
lSystem bus (CAN)
lInterface for
– master control and other modules
– PC/HMI for parameterisation and diagnostics
53
X6 Connections
lLow−voltage supply
lDigital inputs and outputs
lThermostat contacts
51
S1 DIP switch
lCAN node address (device address in the CAN network)
lCAN baud rate
95
X21 Mains connection 40
Status displays
LED Description
Red Green
Off On Power supply module is enabled, no fault
Off Blinking Power supply module is inhibited (CINH), switch−on inhibit
Blinking, 1 Hz Off Fault / error (TRIP) / short−circuit braking error (KSB−TRIP) is active
Blinking, 3 Hz Off Message active
Blinking, 1 Hz Blinking Warning active with inhibited module
Blinking, 1 Hz On Warning active with enabled module

Contents i
5
EDBCSXE040 EN 6.0
1 Preface and general information 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 About these Operating Instructions 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Terminology used 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Scope of supply 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Properties of the ECSxE power supply module 11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 Legal regulations 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Safety instructions 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 General safety and application notes for Lenze power supply modules 13. . . . . . . .
2.2 Residual hazards 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Safety instructions for the installation according to UL or UR 17. . . . . . . . . . . . . . . .
2.4 Notes used 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Technical data 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 General data and operating conditions 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Rated data 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 External brake resistors 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1 Assignment of external brake resistors 22. . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2 Rated data 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Mechanical installation 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Important notes 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Mounting with fixing rails (standard installation) 25. . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1 Dimensions 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.2 Mounting steps 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Mounting with thermal separation (push−through technique) 26. . . . . . . . . . . . . . .
4.3.1 Dimensions 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.2 Mounting steps 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Mounting in cold−plate design 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.1 Dimensions 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.2 Mounting steps 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Electrical installation 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Installation according to EMC (installation of a CE−typical drive system) 33. . . . . . .
5.2 Drive system on the mains 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.1 Electrical isolation 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.2 Supply forms / electrical supply conditions 37. . . . . . . . . . . . . . . . . . . . . . .
5.2.3 Operation on public supply systems (compliance with EN 61000−3−2) 37.

Contentsi
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6 EDBCSXE040 EN 6.0
5.3 Power terminals 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.1 Mains connection 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.2 Connection to the DC bus (+UG, −UG) 42. . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.3 Connection plan for mimimum wiring with internal brake resistor 43. . .
5.3.4 Connection plan for mimimum wiring with external brake resistor 44. . .
5.3.5 Connection of an ECSxK... capacitor module (optional) 47. . . . . . . . . . . . . .
5.4 Control terminals 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.1 Digital inputs and outputs 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 Automation interface (AIF) 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6 Connection of system bus (CAN) 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 Commissioning 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 Commissioning steps (overview) 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.1 Basic settings with GDC 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.2 Operation via system bus (CAN) with higher−level master 59. . . . . . . . . . .
6.1.3 Control via digital inputs 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.4 Operation via EtherCAT with higher−level master 61. . . . . . . . . . . . . . . . . .
6.2 Setting the mains voltage 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 Setting chopper operation and short−circuit braking 63. . . . . . . . . . . . . . . . . . . . . . .
6.4 Configuring power supply enable input 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 Operation with external brake resistor 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6 After mains switch−on 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.1 Detection of the mains parameters 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.2 Monitoring functions 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.3 Fault responses 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Parameter setting 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 General information 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Parameter setting with "Global Drive Control" (GDC) 70. . . . . . . . . . . . . . . . . . . . . .
7.3 Parameter setting with the XT EMZ9371BC keypad 72. . . . . . . . . . . . . . . . . . . . . . . .
7.3.1 Connecting the keypad 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.2 Description of the display elements 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.3 Description of the function keys 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.4 Changing and saving parameters 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Configuration 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 General information about the system bus (CAN) 77. . . . . . . . . . . . . . . . . . . . . . . . .
8.1.1 Structure of the CAN data telegram 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1.2 Communication phases of the CAN network (NMT) 79. . . . . . . . . . . . . . . .
8.1.3 Process data transfer 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1.4 Parameter data transfer 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1.5 Addressing of the parameter and process data objects 94. . . . . . . . . . . . .

Contents i
7
EDBCSXE040 EN 6.0
8.2 Configuring system bus (CAN) 95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.1 Setting CAN node address and baud rate 95. . . . . . . . . . . . . . . . . . . . . . . . .
8.2.2 Individual addressing 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.3 Display of the resulting identifiers 99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.4 Defining boot−up master in the drive system 100. . . . . . . . . . . . . . . . . . . . . .
8.2.5 Setting the mode for process data transfer 101. . . . . . . . . . . . . . . . . . . . . . .
8.2.6 Setting of boot−up time/cycle time 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.7 Node guarding 102. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.8 Executing a reset node 104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.9 Assignment of the control word 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.10 Assignment of status words 106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.11 Bus status 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.12 Diagnostics PDO (C0390/1 ... 8) 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Overview of monitoring functions 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4 Configuring monitoring functions 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.1 Fault responses 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.2 Mains monitoring (LP0, LP1) 113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.3 Voltage supply monitoring − control electronics (U15) 115. . . . . . . . . . . . . .
8.4.4 DC bus monitoring (OU, OC1, OC2, OC3) 115. . . . . . . . . . . . . . . . . . . . . . . . .
8.4.5 Temperature monitoring of device heatsink (OH) / inside the device (OH1) . . . .
115
8.4.6 Fan monitoring (FAN1) 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.7 Brake resistor monitoring (OC6, OH3) 116. . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.8 Brake chopper IGBT monitoring (OC4) 117. . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.9 Device utilisation / I x t monitoring (OC5) 117. . . . . . . . . . . . . . . . . . . . . . . .
8.4.10 Communication monitoring (CE1 ... CE4, node guarding) 118. . . . . . . . . . . .
9 Diagnostics 120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 Diagnostics with Global Drive Control (GDC) 120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2 Diagnostics with the XT EMZ9371BC keypad 123. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3 Diagnostics with PCAN−View 124. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.1 Monitoring of telegram traffic on the CANopen bus 124. . . . . . . . . . . . . . .
9.3.2 Setting all nodes to the "Operational" status 126. . . . . . . . . . . . . . . . . . . . . .
9.4 Advanced diagnostics via diagnostics PDO (CAN2_OUT) 127. . . . . . . . . . . . . . . . . . . .
10 Troubleshooting and fault elimination 129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1 Fault analysis 129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1.1 Fault analysis via the LED display 129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1.2 Fault analysis with keypad XT EMZ9371BC 129. . . . . . . . . . . . . . . . . . . . . . .
10.1.3 Fault analysis with the history buffer 130. . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2 Fault messages 131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2.1 Causes and remedies 131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2.2 Reset fault messages (TRIP−RESET) 133. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contentsi

8 EDBCSXE040 EN 6.0
11 Appendix 134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1 Code list 134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2 Table of attributes 152. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3 Overview of accessories 155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3.1 Connector sets 155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3.2 Shield mounting kit 155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3.3 Axis modules 155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3.4 Capacitor modules 156. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3.5 Components for operation and communication 156. . . . . . . . . . . . . . . . . . .
11.3.6 Brake resistor 157. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3.7 Mains fuses 158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3.8 Mains chokes 158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3.9 RFI filters 159. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3.10 Motors 159. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 Index 160. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preface and general information
About these Operating Instructions
1
9
EDBCSXE040 EN 6.0
1 Preface and general information
1.1 About these Operating Instructions
These Operating Instructions help you with the connection and commissioning of the
ECSxE series power supply modules.
They contain safety instructions which must be observed!
All persons working on and with ECSxE series power supply modules must have the
Operating Instructions available and must observe the information and notes relevant for
their work.
The Operating Instructions must always be in a complete and perfectly readable state.
1.2 Terminology used
Term In the following text used for
Power supply
module
ECSxE... power supply module
ECSxE... Any power supply module of the ECS series
Capacitor module ECSxK series capacitor module
ECSxK... Any capacitor module of the ECS series
Axis module
Controller
Any axis module of the ECS series:
lECSxS... − "Speed and Torque" mode
lECSxP... − "Posi and Shaft" mode
lECSxM... − "Motion" mode
lECSxA... − "Application" mode
ECSxS...
ECSxP...
ECSxM...
ECSxA ...
Drive system Drive systems with:
lAxis modules ECSxS... / ECSxP... / ECSxM... / ECSxA...
lECSxE... power supply modules
lECSxK... capacitor modules
lOther Lenze drive components
24 V supply
Low−voltage supply
Voltage supply of the control card, voltage range 20 ... 30 V DC (±0 V)
KSB Short−circuit braking: Quick discharge of the DC bus via the brake resistor
AIF Automation InterFace
Cxxxx/y Subcode y of code Cxxxx (e. g. C0470/3 = subcode 3 of code C0470)
Xk/y Terminal y on plug connector Xk (e. g. X6/B+ = terminal B+ on plug connector X6)

Preface and general information
Scope of supply
1

10 EDBCSXE040 EN 6.0
1.3 Scope of supply
The scope of supply of the ECSxE... power supply module includes:
ƒStandard device
ƒAccessory kit with fixings according to the design:
– "E" − panel−mounted device
– "D" − push−through technique
– "C" − cold−plate technique
ƒMounting Instructions
ƒDrilling jig
Accessories
The appendix includes information on the following accessories: (155).
ƒConnector sets for
– Power supply modules: ECSZE000X0B
– Capacitor modules: ECSZK000X0B
– Axis modules: ECSZA000X0B
ƒShield mounting ECSZS000X0B001 (EMC accessories)
ƒCommunication modules for the automation interface (AIF)
ƒECSxS/P/M/A... axis module
ƒECSxK series capacitor module
ƒBrake resistors
ƒMains fuses
ƒMains chokes
ƒRFI filters
ƒMotors

Preface and general information
Properties of the ECSxE power supply module
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EDBCSXE040 EN 6.0
1.4 Properties of the ECSxE power supply module
ƒGeneration of the DC−bus voltage for an ECS drive system or single drive
ƒControlled charging of the DC bus
ƒCheck of the DC bus for earth fault and short circuit during mains connection
ƒAutomatic detection of mains voltage
ƒMains failure monitoring
ƒSingle−phase mains current measurement for diagnostics
ƒInternal brake chopper IGBT
ƒMains−voltage dependent adaptation of brake chopper switch−on voltage
ƒInternal brake resistor with monitoring (not for ECSCE series in cold plate design)
ƒConnection of external brake resistor with temperature switch possible
ƒCommunication via integrated system bus interface (CAN) for parameterisation and
transmission of process data
ƒConnection to an EtherCAT fieldbus via the automation interface (AIF)

Preface and general information
Legal regulations
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12 EDBCSXE040 EN 6.0
1.5 Legal regulations
Identification Nameplate CE designation Manufacturer
Lenze power supply modules are
unambiguously designated by the
contents of the nameplate.
Conforms to the EC Low−Voltage
Directive
Lenze Automation GmbH
Grünstraße 36
D−40667 Meerbusch
Application as
directed
ECSxE series power supply modules
lmust only be operated under the conditions prescribed in these Instructions.
lare components
– for the supply of servo inverters with DC bus voltage.
– for installation in a machine.
– for assembly with other components to form a machine.
lare electrical equipment for the installation in control cabinets or similar closed operating areas.
lcomply with the protective requirements of the EC Low−Voltage Directive.
lare not machines for the purpose of the EC Machinery Directive.
lare not to be used as domestic appliances, but for industrial purposes only.
Drive systems with ECSxE series power supply modules
lcomply with the EC Directive "Electromagnetic compatibility" if they are installed according to the guidelines
of CE−typical drive systems.
lcan be used
– at non−public mains.
– in industrial premises.
lThe user is responsible for the compliance of his application with the EC Directives.
Any other use shall be deemed inappropriate!
Liability lThe information, data and notes in these Instructions met the state of the art at the time of printing. Claims
on modifications referring to power supply modules and components which have already been supplied
cannot be derived from the information, illustrations and descriptions given in these Instructions.
lThe specifications, processes, and circuitry described in these Instructions are for guidance only and must be
adapted to your own specific application. Lenze does not take responsibility for the suitability of the process
and circuit proposals.
lLenze does not accept any liability for damage and operating interference caused by:
– Disregarding the Operating Instructions
– Unauthorised modifications to the power supply module
– Operating errors
– Improper working on and with the power supply module
Warranty lTerms of warranty: See terms of sales and delivery of Lenze Drive Systems GmbH.
lWarranty claims must be made to Lenze immediately after detecting the deficiency or fault.
lThe warranty is void in all cases where liability claims cannot be made.

Safety instructions
General safety and application notes
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EDBCSXE040 EN 6.0
2 Safety instructions
2.1 General safety and application notes for Lenze power supply modules
(acc. to Low−Voltage Directive 2006/95/EC)
For your personal safety
Depending on their degree of protection, Lenze power supply modules and their accessory
components can be live, moving and rotating during operation. Surfaces can be hot.
Non−authorised removal of the required cover, inappropriate use, incorrect installation or
operation, creates the risk of severe injury to persons or damage to material assets.
For more information please see the documentation.
High amounts of energy are produced in the power supply module. Therefore it is required
to wear personal protective equipment (body protection, headgear, eye protection, ear
protection, hand guard) when working with the power supply module.
All operations concerning transport, installation, and commissioning as well as
maintenance must be carried out by qualified, skilled personnel (IEC 364 and
CENELEC HD 384 or DIN VDE 0100 and IEC report 664 or DIN VDE 0110 and national
regulations for the prevention of accidents must be observed).
According to this basic safety information, qualified, skilled personnel are persons who are
familiar with the assembly, installation, commissioning, and operation of the product and
who have the qualifications necessary for their occupation.
Application as directed
Power supply modules are components which are designed for installation in electrical
systems or machinery. They are not to be used as domestic appliances, but only for
industrial purposes according to EN 61000−3−2.
When installing the power supply modules in machines, commissioning (i.e. starting of
operation as directed) is prohibited until it is proven that the machine complies with the
regulations of the EC Directive 98/37/EC (Machinery Directive); EN 60204 must be
observed.
Commissioning (i.e. starting of operation as directed) is only allowed when there is
compliance with the EMC Directive (89/336/EEC).
The power supply modules meet the requirements of the Low−Voltage Directive
73/23/EEC. The harmonised standard EN 61800−5−1 applies to the power supply modules.
The technical data as well as the supply conditions can be obtained from the nameplate
and the documentation. They must be strictly observed.
Warning: The power supply modules are products which can be installed in drive systems
of category C2 according to EN 61800−3. These products can cause radio interference in
residential areas. In this case, special measures can be necessary.
Transport, storage
Please observe the notes on transport, storage, and appropriate handling.
Observe the climatic conditions according to the technical data.

Safety instructions
General safety and application notes
2
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14 EDBCSXE040 EN 6.0
Installation
The power supply modules must be installed and cooled according to the instructions
given in the corresponding documentation.
Ensure proper handling and avoid excessive mechanical stress. Do not bend any
components and do not change any insulation distances during transport or handling. Do
not touch any electronic components and contacts.
Power supply modules contain electrostatically sensitive components which can easily be
damaged by inappropriate handling. Do not damage or destroy any electrical components
since this might endanger your health!
Electrical connection
When working on live power supply modules, applicable national regulations (e.g. VBG 4)
must be observed.
The electrical installation must be carried out according to the appropriate regulations
(e.g. cable cross−sections, fuses, PE connection). Additional information can be obtained
from the documentation.
The documentation contains information about installation in compliance with EMC
(shielding, earthing, filters, and cables). These notes must also be observed for CE−marked
power supply modules. The manufacturer of the system or machine is responsible for
compliance with the required limit values demanded by EMC legislation. The controllers
must be installed in housings (e.g. control cabinets) to meet the limit values for radio
interferences valid at the site of installation. The housings must enable an EMC−compliant
installation. Observe in particular that e.g. the control cabinet doors should have a
circumferential metal connection to the housing. Reduce housing openings and cutouts to
a minimum.
Operation
If necessary, systems including power supply modules must be equipped with additional
monitoring and protection devices according the valid safety regulations (e.g. law on
technical equipment, regulations for the prevention of accidents). The power supply
modules can be adapted to your application. Please observe the corresponding
information given in the documentation.
After the power supply module has been disconnected from the supply voltage, all live
components and power terminals must not be touched immediately because capacitors
can still be charged. Please observe the corresponding stickers on the power supply
module.
All protection covers and doors must be shut during operation.
Note for UL approved systems with integrated power supply modules: UL warnings are
notes which only apply to UL systems. The documentation contains special UL notes.

Safety instructions
General safety and application notes
2
15
EDBCSXE040 EN 6.0
Maintenance and servicing
The power supply modules do not require any maintenance if the prescribed operating
conditions are observed.
If the ambient air is polluted, the cooling surfaces of the power supply module may become
dirty or the ventilation slots may be obstructed. Therefore, clean the cooling surfaces and
ventilation slots periodically under these operating conditions. Do not use sharp or pointed
tools for this purpose!
Disposal
Recycle metal and plastic materials. Ensure professional disposal of assembled PCBs.
The product−specific safety and application notes given in these instructions must be
observed!

Safety instructions
Residual hazards
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16 EDBCSXE040 EN 6.0
2.2 Residual hazards
Protection of persons
ƒBefore working on the power supply module, check that no voltage is applied to the
power terminals,
– the power terminals +UG, −UG, BR0 and BR1 remain live for at least 3 minutes after
mains disconnection.
– because the power terminals +UG, −UG, BR0 and BR1 remain live when the motor
is stopped.
ƒThe operating temperature of the heatsink can exceed 70 °C:
– Direct skin contact with the heatsink results in burns!
ƒThe leakage current to PE is > 3.5 mA AC or > 10 mA DC. Therefore, two PE
connections are installed for protective reasons.
– Comply with the requirements of EN 61800−5−1 for high leakage currents!
ƒFor operation of the power supply module with an earth−leakage circuit breaker:
– The power supply modules are provided with an internal mains rectifier. In the
event of a short−circuit to frame, a non−pulsating DC fault current can prevent the
tripping of AC−sensitive or pulse−current−sensitive earth−leakage circuit breakers
and thus block the protective function for all electrical equipment operated on
these earth−leakage circuit breakers.
– If a residual current device (RCD) is used as a protective means in the case of direct
or indirect contact, only a residual current device (RCD) of type B may be used.
Otherwise, another protective measure, such as separation from the environment
through double or reinforced insulation or disconnection from the mains by means
of a transformer must be used.
Device protection
ƒThe power supply module may only be driven from balanced mains supplies. Mains
supplies with earthed phase are not permitted.
ƒObserve the max. permissible mains voltage. Higher voltages will damage the power
supply module.
ƒThe power supply module contains electrostatic sensitive devices. The personnel
must be free of electrostatic charge prior to assembly and service operations.
ƒAll pluggable connection terminals must only be connected or disconnected when
no voltage is applied!
ƒThe power terminals +UG, −UG and PE are not protected against polarity reversal.
– When wiring, observe the polarity of the power terminals!
ƒOperation is not permitted
– without the use of a brake resistor.
– if an internal brake resistor and an external brake resistor are used simultaneously.
– if several power supply modules are connected in parallel.

Safety instructions
Safety instructions for the installation according to ULor UR
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EDBCSXE040 EN 6.0
2.3 Safety instructions for the installation according to UL or UR
Warnings!
General markings:
ƒUse 60/75 °C or 75 °C copper wire only.
ƒMaximum ambient temperature 55 °C, with reduced output current.
Markings provided for the supply units:
ƒSuitable for use on a circuit capable of delivering not more than 5000 rms
symmetrical amperes, 480 V max, when protected by K5 or H Fuses
(400/480 V devices).
ƒAlternate − Circuit breakers (either inverse−time, instantaneous trip types or
combination motor controller type E) may be used in lieu of above fuses
when it is shown that the let−through energy (i2t) and peak let−through
current (Ip) of the inverse−time current−limiting circuit breaker will be less
than that of the non−semiconductor type K5 fuses with which the drive has
been tested.
ƒAlternate − An inverse−time circuit breaker may be used, sized upon the
input rating of the drive, multiplied by 300 %.
Markings provided for the inverter units:
ƒThe inverter units shall be used with supply units which are provided with
overvoltage devices or systems in accordance with UL840 2nd ed., Table 5.1.
ƒThe devices are provided with integral overload and integral thermal
protection for the motor.
ƒThe devices are not provided with overspeed protection.
Terminal tightening torque of lb−in (Nm)
Terminal lb−in Nm
X 21, X 22, X 23, X 24 10.6 ... 13.3 1.2 ... 1.5
X4, X6, X14 1.95 ... 2.2 0.22 ... 0.25
X 25 4.4 ... 7.1 0.5 ... 0.8
Wiring diagram AWG
Terminal AWG
X 21, X 22, X 23, X 24 12 ... 8
X4, X6, X14 28 ... 16
X 25 24 ... 12

Safety instructions
Notes used
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18 EDBCSXE040 EN 6.0
2.4 Notes used
The following pictographs and signal words are used in this documentation to indicate
dangers and important information:
Safety instructions
Structure of safety instructions:
Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)
Pictograph and signal word Meaning
Danger!
Danger of personal injury through dangerous electrical voltage.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger!
Danger of personal injury through a general source of danger.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Stop!
Danger of property damage.
Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.
Application notes
Pictograph and signal word Meaning
Note! Important note to ensure troublefree operation
Tip! Useful tip for simple handling
Reference to another documentation
Special safety instructions and application notes for UL and UR
Pictograph and signal word Meaning
Warnings!
Safety or application note for the operation of a UL−approved
device in UL−approved systems.
Possibly the drive system is not operated in compliance with UL
if the corresponding measures are not taken.
Warnings!
Safety or application note for the operation of a UR−approved
device in UL−approved systems.
Possibly the drive system is not operated in compliance with UL
if the corresponding measures are not taken.

Technical data
General data and operating conditions
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EDBCSXE040 EN 6.0
3 Technical data
3.1 General data and operating conditions
Standards and operating conditions
Conformity CE Low−Voltage Directive (2006/95/EC)
Approvals UL 508C Power Conversion Equipment
Underwriter Laboratories (File No. E132659)
for USA and Canada
Packaging (DIN 4180) Shipping package
Installation Installation in control cabinet
Mounting position Vertically suspended
Free space above ³65 mm
below ³65 mm
With ECSZS000X0B shield mounting kit: > 195 mm
to the sides Can be mounted directly side by side without any clearance
Environmental conditions
Climate 3k3 in accordance with IEC/EN 60721−3−3
Condensation, splash water and ice formation
not permissible.
Storage IEC/EN 60721−3−1 1K3 (−25 ... + 55 °C)
Transport IEC/EN 60721−3−2 2K3 (−25 ... +70 °C)
Operation IEC/EN 60721−3−3 3K3 (0 ... + 55 °C)
lAtmospheric pressure: 86 ... 106 kPa
lAbove +40 °C: reduce the rated output
current by 2 %/°C.
Site altitude 0 ... 4000 m amsl
lReduce rated output current by
5 %/1000 m above 1000 m amsl.
lOver 2000 m amsl: use is only permitted in
environments with overvoltage category II
Pollution VDE 0110 part 2 pollution degree 2
Vibration resistance Accelerational stability up to 0.7 g (Germanischer Lloyd, general conditions)

Technical data
General data and operating conditions
3
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20 EDBCSXE040 EN 6.0
General electrical data
EMC Compliance with the requirements acc. to EN 61800−3
Noise emission Compliance with the limit class A acc. to EN 55011
(achieved by using collective filters typical for the application)
Noise immunity Requirements acc. to EN 61800−3
Requirement Standard Severity
ESD 1) EN 61000−4−2 3, i. e.
l8 kV for air discharge
l6 kV for contact discharge
Conducted high frequency EN 61000−4−6 10 V; 0.15 ... 80 MHz
RF interference (housing) EN 61000−4−3 3, i. e. 10 V/m;
80 ... 1000 MHz
Burst EN 61000−4−4 3/4, i. e. 2 kV/5 kHz
Surge (surge voltage on
mains cable)
EN 61000−4−5 3, i. e. 1.2/50 ms
l1 kV phase/phase
l2 kV phase/PE
Insulation resistance Overvoltage category III acc. to VDE 0110
Discharge current to PE (acc. to
EN 61800−5−1)
> 3.5 mA AC during operation
Enclosure IP20 (NEMA 250 type 1) for
lstandard mounting (panel−mounted unit)
lmounting in cold−plate technique
lmounting with thermal separation (push−through technique), IP54 on heatsink
side
Protective measures against lShort circuit in power terminals (short−circuit−proof at mains connection)
lShort circuit in auxiliary circuits
– Digital outputs: short−circuit−proof
– System bus and encoder systems: partially short−circuit−proof (corresponding
monitoring functions can be deactivated, if required.)
lEarth fault (earth−fault protected at mains connection)
lOvervoltage
Protective insulation of control circuits Protective separation from the mains
Double/reinforced insulation acc. to EN 61800−5−1
1) The noise immunity with the severities given must be ensured by the control cabinet. The user must check the
compliance of the severities given.