Lenze ECSEE012 User manual

EDBCSXE040
.@y?
Ä.@y?ä
Operating Instructions
ECS

ECSEExxx / ECSDExxx / ECSCExxx
Power supply module


2 EDBCSXE040 EN 6.0
Please read these instructions before you start working!
Follow the enclosed safety instructions.
These instructions are valid for the ECSxE power supply modules as of version:

ECS x E xxx x 4 x xxx XX xx xx
Type 
Hans-Lenze-Straße1
D-31855 Aerzen
Made in Germany
L
Input
Output
Overload
Type
Id.-No.
2/PE DC a-aaa/aaaV
bb.b/bb.bA
3/PE AC c-ccc/cccV
dd.d/dd.dA 0-fffHz
ee.eA
ttttttttttt
Prod.-No. Ser.-No.
yyyyyyyy zzzz
xxxxxxxx
EKZ
A-SW B-SW
H.H
ECSEAxxxC4BXXXXXVA02
h.h
Parameter
WARNING
Device is live up to
180s after removing
mains voltage
ATTENTION
L ´appareil est sous tension
pendant 180s après la coupure
de la tension réseau
For detailed
information refer to
the Instruction Manual
1D74
Ind.
Conl.
Eq.
1
{
}
Design
E = standard panel−mounted unit, IP20
D = push−through technique (thermally separated)
C = cold−plate technique
Rated current
012 = 12 A
020 = 20 A
040 = 38.5 A
Fieldbus interface
C = system bus CAN
Voltage class
4 = 400 V/480 V
Technical version
B = standard
I = for IT systems
Variant
Hardware version
VA or higher
Operating software version (B−SW)
1.2 or higher
Tip!
Documentation and software updates for further Lenze products can be found on the
Internet in the "Services & Downloads" area under
http://www.Lenze.com
0Fig. 0Tab. 0

3
EDBCSXE040 EN 6.0
ECSEE_002A


4 EDBCSXE040 EN 6.0
Scope of supply
Position Description Quantity
ECSE... power supply module 1
Accessory kit with fixings according to the design ():
l"E" − panel−mounted device
l"D" − push−through technique
l"C" − cold−plate technique
1
Mounting Instructions 1
Drilling jig 1
Note!
The ECSZE000X0B connector set must be ordered separately.
Connections and interfaces
Position Description Detailed
information
X22 Connections
lExternal brake resistor
lDC−bus voltage
lPE
42
LEDs: Status and fault display
X1 Automation interface (AIF) for
lCommunication module
lOperating module (XT keypad)
52
72
X2 PE connection AIF
X3 Not assigned
X4 CAN connection
lSystem bus (CAN)
lInterface for
– master control and other modules
– PC/HMI for parameterisation and diagnostics
53
X6 Connections
lLow−voltage supply
lDigital inputs and outputs
lThermostat contacts
51
S1 DIP switch
lCAN node address (device address in the CAN network)
lCAN baud rate
95
X21 Mains connection 40
Status displays
LED Description
Red Green
Off On Power supply module is enabled, no fault
Off Blinking Power supply module is inhibited (CINH), switch−on inhibit
Blinking, 1 Hz Off Fault / error (TRIP) / short−circuit braking error (KSB−TRIP) is active
Blinking, 3 Hz Off Message active
Blinking, 1 Hz Blinking Warning active with inhibited module
Blinking, 1 Hz On Warning active with enabled module

Contents i
5
EDBCSXE040 EN 6.0
1 Preface and general information 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 About these Operating Instructions 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Terminology used 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Scope of supply 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Properties of the ECSxE power supply module 11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 Legal regulations 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Safety instructions 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 General safety and application notes for Lenze power supply modules 13. . . . . . . .
2.2 Residual hazards 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Safety instructions for the installation according to UL or UR 17. . . . . . . . . . . . . . . .
2.4 Notes used 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Technical data 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 General data and operating conditions 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Rated data 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 External brake resistors 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1 Assignment of external brake resistors 22. . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2 Rated data 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Mechanical installation 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Important notes 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Mounting with fixing rails (standard installation) 25. . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1 Dimensions 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.2 Mounting steps 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Mounting with thermal separation (push−through technique) 26. . . . . . . . . . . . . . .
4.3.1 Dimensions 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.2 Mounting steps 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Mounting in cold−plate design 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.1 Dimensions 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.2 Mounting steps 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Electrical installation 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Installation according to EMC (installation of a CE−typical drive system) 33. . . . . . .
5.2 Drive system on the mains 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.1 Electrical isolation 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.2 Supply forms / electrical supply conditions 37. . . . . . . . . . . . . . . . . . . . . . .
5.2.3 Operation on public supply systems (compliance with EN 61000−3−2) 37.

Contentsi
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6 EDBCSXE040 EN 6.0
5.3 Power terminals 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.1 Mains connection 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.2 Connection to the DC bus (+UG, −UG) 42. . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.3 Connection plan for mimimum wiring with internal brake resistor 43. . .
5.3.4 Connection plan for mimimum wiring with external brake resistor 44. . .
5.3.5 Connection of an ECSxK... capacitor module (optional) 47. . . . . . . . . . . . . .
5.4 Control terminals 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.1 Digital inputs and outputs 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 Automation interface (AIF) 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6 Connection of system bus (CAN) 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 Commissioning 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 Commissioning steps (overview) 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.1 Basic settings with GDC 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.2 Operation via system bus (CAN) with higher−level master 59. . . . . . . . . . .
6.1.3 Control via digital inputs 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.4 Operation via EtherCAT with higher−level master 61. . . . . . . . . . . . . . . . . .
6.2 Setting the mains voltage 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 Setting chopper operation and short−circuit braking 63. . . . . . . . . . . . . . . . . . . . . . .
6.4 Configuring power supply enable input 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 Operation with external brake resistor 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6 After mains switch−on 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.1 Detection of the mains parameters 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.2 Monitoring functions 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.3 Fault responses 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Parameter setting 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 General information 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Parameter setting with "Global Drive Control" (GDC) 70. . . . . . . . . . . . . . . . . . . . . .
7.3 Parameter setting with the XT EMZ9371BC keypad 72. . . . . . . . . . . . . . . . . . . . . . . .
7.3.1 Connecting the keypad 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.2 Description of the display elements 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.3 Description of the function keys 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.4 Changing and saving parameters 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Configuration 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 General information about the system bus (CAN) 77. . . . . . . . . . . . . . . . . . . . . . . . .
8.1.1 Structure of the CAN data telegram 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1.2 Communication phases of the CAN network (NMT) 79. . . . . . . . . . . . . . . .
8.1.3 Process data transfer 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1.4 Parameter data transfer 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1.5 Addressing of the parameter and process data objects 94. . . . . . . . . . . . .

Contents i
7
EDBCSXE040 EN 6.0
8.2 Configuring system bus (CAN) 95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.1 Setting CAN node address and baud rate 95. . . . . . . . . . . . . . . . . . . . . . . . .
8.2.2 Individual addressing 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.3 Display of the resulting identifiers 99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.4 Defining boot−up master in the drive system 100. . . . . . . . . . . . . . . . . . . . . .
8.2.5 Setting the mode for process data transfer 101. . . . . . . . . . . . . . . . . . . . . . .
8.2.6 Setting of boot−up time/cycle time 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.7 Node guarding 102. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.8 Executing a reset node 104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.9 Assignment of the control word 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.10 Assignment of status words 106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.11 Bus status 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.12 Diagnostics PDO (C0390/1 ... 8) 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Overview of monitoring functions 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4 Configuring monitoring functions 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.1 Fault responses 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.2 Mains monitoring (LP0, LP1) 113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.3 Voltage supply monitoring − control electronics (U15) 115. . . . . . . . . . . . . .
8.4.4 DC bus monitoring (OU, OC1, OC2, OC3) 115. . . . . . . . . . . . . . . . . . . . . . . . .
8.4.5 Temperature monitoring of device heatsink (OH) / inside the device (OH1) . . . .
115
8.4.6 Fan monitoring (FAN1) 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.7 Brake resistor monitoring (OC6, OH3) 116. . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.8 Brake chopper IGBT monitoring (OC4) 117. . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.9 Device utilisation / I x t monitoring (OC5) 117. . . . . . . . . . . . . . . . . . . . . . . .
8.4.10 Communication monitoring (CE1 ... CE4, node guarding) 118. . . . . . . . . . . .
9 Diagnostics 120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 Diagnostics with Global Drive Control (GDC) 120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2 Diagnostics with the XT EMZ9371BC keypad 123. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3 Diagnostics with PCAN−View 124. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.1 Monitoring of telegram traffic on the CANopen bus 124. . . . . . . . . . . . . . .
9.3.2 Setting all nodes to the "Operational" status 126. . . . . . . . . . . . . . . . . . . . . .
9.4 Advanced diagnostics via diagnostics PDO (CAN2_OUT) 127. . . . . . . . . . . . . . . . . . . .
10 Troubleshooting and fault elimination 129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1 Fault analysis 129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1.1 Fault analysis via the LED display 129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1.2 Fault analysis with keypad XT EMZ9371BC 129. . . . . . . . . . . . . . . . . . . . . . .
10.1.3 Fault analysis with the history buffer 130. . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2 Fault messages 131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2.1 Causes and remedies 131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2.2 Reset fault messages (TRIP−RESET) 133. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contentsi

8 EDBCSXE040 EN 6.0
11 Appendix 134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1 Code list 134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2 Table of attributes 152. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3 Overview of accessories 155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3.1 Connector sets 155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3.2 Shield mounting kit 155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3.3 Axis modules 155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3.4 Capacitor modules 156. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3.5 Components for operation and communication 156. . . . . . . . . . . . . . . . . . .
11.3.6 Brake resistor 157. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3.7 Mains fuses 158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3.8 Mains chokes 158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3.9 RFI filters 159. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3.10 Motors 159. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 Index 160. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preface and general information
About these Operating Instructions
1
9
EDBCSXE040 EN 6.0
1 Preface and general information
1.1 About these Operating Instructions
These Operating Instructions help you with the connection and commissioning of the
ECSxE series power supply modules.
They contain safety instructions which must be observed!
All persons working on and with ECSxE series power supply modules must have the
Operating Instructions available and must observe the information and notes relevant for
their work.
The Operating Instructions must always be in a complete and perfectly readable state.
1.2 Terminology used
Term In the following text used for
Power supply
module
ECSxE... power supply module
ECSxE... Any power supply module of the ECS series
Capacitor module ECSxK series capacitor module
ECSxK... Any capacitor module of the ECS series
Axis module
Controller
Any axis module of the ECS series:
lECSxS... − "Speed and Torque" mode
lECSxP... − "Posi and Shaft" mode
lECSxM... − "Motion" mode
lECSxA... − "Application" mode
ECSxS...
ECSxP...
ECSxM...
ECSxA ...
Drive system Drive systems with:
lAxis modules ECSxS... / ECSxP... / ECSxM... / ECSxA...
lECSxE... power supply modules
lECSxK... capacitor modules
lOther Lenze drive components
24 V supply
Low−voltage supply
Voltage supply of the control card, voltage range 20 ... 30 V DC (±0 V)
KSB Short−circuit braking: Quick discharge of the DC bus via the brake resistor
AIF Automation InterFace
Cxxxx/y Subcode y of code Cxxxx (e. g. C0470/3 = subcode 3 of code C0470)
Xk/y Terminal y on plug connector Xk (e. g. X6/B+ = terminal B+ on plug connector X6)

Preface and general information
Scope of supply
1
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10 EDBCSXE040 EN 6.0
1.3 Scope of supply
The scope of supply of the ECSxE... power supply module includes:
ƒStandard device
ƒAccessory kit with fixings according to the design:
– "E" − panel−mounted device
– "D" − push−through technique
– "C" − cold−plate technique
ƒMounting Instructions
ƒDrilling jig
Accessories
The appendix includes information on the following accessories: (155).
ƒConnector sets for
– Power supply modules: ECSZE000X0B
– Capacitor modules: ECSZK000X0B
– Axis modules: ECSZA000X0B
ƒShield mounting ECSZS000X0B001 (EMC accessories)
ƒCommunication modules for the automation interface (AIF)
ƒECSxS/P/M/A... axis module
ƒECSxK series capacitor module
ƒBrake resistors
ƒMains fuses
ƒMains chokes
ƒRFI filters
ƒMotors