Leuze electronic rotoScan ROD4 plus Series User manual

Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen Tel. [phone]
[email protected] • www.leuze.com
We reserve the right to make changes • DS_ROD4plus_en_50108253_01.fm
Measurement data transmission via Fast
Ethernet 100MBit/s
Measurement data transmission via
RS 232/422 serial interface
Measurement data reduction, measure-
ment data processing, measurement data
filtering and determination of extreme
values in the interface box
Several device versions:
- with/without heating, dust-insensitive ver-
sion
- scanning rate 50Hz, for object measurem.
- scanning rate 25Hz, for object detection
and object measurement
- measurement range 25m or 65m
Service interface for configuration
ROD4 plus and ROD4-08 plus:
7 storable and reversible detection fields for
object detection
Software:
RODplussoft : Configuring measurement
applications
RODsoft : Configuring detection fields
0…65m
24 V
DC
Accessories:
(available separately)
Mounting system
Configuration software RODplussoft and
RODsoft (free download from www.leuze.de)
Various connection cables
IEC 60947...
IEC 60947...
IP 65
Dimensioned drawing
Measurement principle
528 measurement sectors,
0.36° each
190° working range
ROD4 plus, ROD4-50 plus, ROD4-56 plus:
Measurement range max. 65m
ROD4-08 plus, ROD4-58 plus:
Measurement range max. 25m
Radius of far detection field: max. 50m
Radius of near detection field: max. 30m
rotoScan ROD4… plus Laser scanner
rotoScan ROD4… plus - 07
en 07-2015/07 50108253-01

rotoScan ROD4… plus - 07 2015/07
Specifications
Optical data
Measurementrange ROD4plus,ROD4-50plus,ROD4-56plus:0…65m
ROD4-08plus,ROD4-58plus:0...25m
Radius of detection field1)
1) Only applies for ROD4 plus, ROD4-08 plus
near: 0 … 30m
far: 0 … 50m
Scanning angle max. 190°
Angular resolution 0.36°
Scanning rate ROD4-5x plus: 50 scans/s or 20ms/scan
ROD4 plus, ROD4-08 plus: 25 scans/s or 40ms/scan
Transmitter Infrared laser diode
Wavelength 905nm
Impulse duration 3ns
Max. output power (peak) 15W
Object measurement
Reflectivity from min. 1.8% (matte black)
ROD4-x8 plus from 6% (dark gray)
Object size > 20mm at distance of 4m
> 100mm at distance of 15m
Response time ROD4-5x… plus: at least 20ms (corresponds to 1 scan)
ROD4 plus, ROD4-08 plus: at least 40ms (corresponds to 1
scan)
Switching inputs 4x +24VDC
(FPS1 … 4 at Y1 for switching between detection fields)
additional restart input at Y1 and interface box
Switching outputs 4x PNP transistor outputs 24V/250mA
(Alarm, Warn, Near field 1, Near field 2)
Measurement value resolution per
sector
5mm
Repeatability2)
2) 10 … 90% diffuse reflection, at operating range of 4m
ROD4 plus, ROD4-50 plus, ROD4-56 plus: ± 15mm
ROD4-08 plus, ROD4-58 plus: ± 20mm
Object detection (ROD4 plus, ROD4-08 plus)
Reflectivity from min. 1.8% (matte black)
ROD4-08 plus from 6% (dark gray)
Object size > 20mm at distance of 4m
> 100mm at distance of 15m
Response time at least 40ms (corresponds to 1 scan)
Number of detection field pairs 7 (selectable via switching inputs)
Switching inputs 4x +24VDC
(FPS1 … 4 at Y1 for switching between detection fields)
additional restart input at Y1 and interface box
Switching outputs 4x PNP transistor outputs 24V/250mA
(Alarm, Warn, Near field 1, Near field 2)
Electrical data
Voltage supply 3)
3) Protective Extra Low Voltage (PELV) - protective extra-low voltage with reliable disconnection.
For UL applications: only for use in class 2 circuits according to NEC.
+24VDC +20% / -30%
Overcurrent protection fuse 2.5A (4A with heating) semi time-lag in the switch cabinet
Current consumption approx. 1A (use power supply with 2.5A), approx. 4A with heat-
ing
Power consumption < 75W at 24V including the outputs
Overvoltage protection overvoltage protection with protected limit stop
Mechanical data
Housing diecast aluminum, plastic
Weight 2.3kg
Connection type 4 connectors (can be plugged from above)
Environmental data
Ambient temp. (operation/storage) -0°C … +50°C/-20°C … +50°C
-20°C … +50°C/-20°C … +50°C (with heating)
VDE safety class III, protective extra-low voltage
Degree of protection IP 65
Laser class 1 (acc. to IEC 60825-1:2007 and 21 CFR 1040.10
with Laser Notice No. 50)
Standards applied IEC 60947-5-2
Certifications UL 508, C22.2 No.14-13 3)
Order guide
Designation Part no.
For object detection / object measurement, scanning rate 25scans/s
ROD4 plus 50106481
With heating/dust-insensitive ROD4-08 plus 50106480
For object measurement, scanning rate 50scans/s
ROD4-50 plus 50113226
With heating ROD4-56 plus 50129795
With heating/dust-insensitive ROD4-58 plus 50113225
Remarks
Intended use:
The laser scanners are optical
electronic sensors for optical,
contactless detection of
objects.
"RODplussoft" configuration
software
The configuration software
runs under Windows 2000/XP
and offers the following fea-
tures:
Configuration of Ethernet
and serial interface
Configuration of up to 12
measurement segments
Visualization of measure-
ment values
Transfer of measurement
values in XY coordinates
or polar coordinates.
Configuration software
"RODsoft"
(for ROD4(-08) plus only)
Definition of the detection
fields
Configuration of the scan-
ner parameters
Visualization of the detec-
tion fields and
measurement values
Display of status/diagnos-
tic information
Support of various
languages
Operate in accordance with
intended use!
This product is not a safety sensor
and is not intended as personnel
protection.
The product may only be put into
operation by competent persons.
Only use the product in accor-
dance with the intended use.
AConfiguration of the data transmission in the
"Configuration" tab
BDefinition of measurement segments in the
"Toolbox"
C
Graphical display of the measurement values
of the measurement segments in various col-
ors
B
AC
C
C
A
C
C
B
rotoScan ROD4… plus

Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen Tel. [phone] rotoScan ROD4… plus - 07
[email protected] • www.leuze.com
Electrical connection - Assignment connector
Installing the software RODplussoft
The RODplussoft configuration software is used for configuring the interfaces and the measurement functions of all of the ROD4… plus.
The RODplussoft configuration software can be found on the supplied CD. To install, follow the instructions in the respective readme
files, which can likewise be found on the supplied CD.
You can also download the respective, latest version of RODplussoft from www.leuze.com.
Unzip the ZIP file supplied into a suitable folder on your hard disk.
Start the installation by double-clicking on the setup.exe file.
Follow the instructions of the installation routine.
Notice!
Before installing RODplussoft, ensure that Microsoft® .NET Framework 2.0 SP1 or later is installed on your computer.
Install the RODsoft software (for ROD4 plus and ROD4-08 plus only)
You have to install the RODsoft software only if you wish to create detection fields for laser scanners of type ROD4 plus or
ROD4-08 plus.
Notice!
With ROD4-5… plus laser scanners, status and diagnostic information can be called up using RODsoft.
The RODsoft configuration software can be found on the supplied CD. To install, follow the instructions in the respective readme files,
which can likewise be found on the supplied CD.
You can also download the respective, latest version of RODsoft from www.leuze.com.
Unzip the ZIP file supplied into a suitable folder on your hard disk.
Start the installation by double-clicking on the setup.exe file.
Follow the instructions of the installation routine.
Y1 Logic Y2 Ethernet Y3 Service Y4 RS 232/422
Pin Function Color Pin Function Color Pin Function Color Pin Function Color
A+U
Brd (red) 1 Tx+ ye 1 NC 1 TX+ / TxD wh
C GND_IN bu (blue) 2 Rx+ wh 2 TxD wh 2 Tx- br
E FPS1 pi (pink) 3 Tx- or (orange) 3 GND bu 3 Rx- gn
G FPS2 gr (gray) 4 Rx- bu 4 RxD bl 4 Rx+ / RxD ye
J FPS3 ye (yellow) 5 NC 5 GND/shield gr
L FPS4 gn (green) 6 RS 422 detection pi
M Restart_IN br (brown) 7NC
N Near field 1 wh (white) 8NC
O Near field 2 vi (violet)
PAlarm bl(black)
R Warn wh-gn (white-green)
SNC
TNC
UNC
rotoScan ROD4… plus Laser scanner

rotoScan ROD4… plus - 07 2015/07
Establish connection to PC
The ROD4… plus is configured via a PC using the RODplussoft program, before it is integrated into the process control.
In order to be able to establish a TCP communication with the PC, the IP address of your PC and the IP address of the ROD4… plus
must lie in the same address range. The ROD4… plus has no built-in DHCP client, so you need to set the address manually. The easiest
way to do this is via the PC.
The ROD4… plus is set ex works as follows:
IP address: 192.168.060.003
Subnet mask: 255.255.255.0
Notice!
If you are using a desktop firewall, please ensure that the control can communicate with the ROD4… plus via the Ethernet
interface on ports 9008 and using TCP. Furthermore, the firewall must allow ICMP echo messages to pass through for
the connection test (ping).
If the PC is usually connected to a network using DHCP address allocation, the easiest way to access the ROD4… plus is by applying
an alternative configuration in the TCP/IP settings of the PC and connecting the ROD4… plus directly to the PC.
According to the default setting of 255.255.255.0 for the subnet mask, the IP address of the PC must then lie in the range 192.168.060.0
to 192.168.060.255 (e.g., 192.168.060.110, but not 192.168.060.003!), so that ROD4… plus and PC can communicate with each other.
If ROD4… plus and the PC have the same IP address, they cannot communicate with each other.
Configuring the IP address for a PC
Log in to your PC as an administrator.
Using Start->System control go to the Network connections
(Windows XP) menu or to the Network center and release center
(Windows 7) menu.
There, select
Local Area Connection and right-click to open the correspond-
ing properties page.
Select the Internet protocol (TCP/IP) (by scrolling down, if necessary) and
click on Properties.
In the Internet protocol (TCP/IP) Properties window select the
Alternate configuration tab.
Set the IP address of the PC in the address range of the ROD4… plus.
Attention: not the same as for the ROD4… plus!
Set the Subnet mask of the PC to the same value as the one for the
ROD4… plus .
Close the configuration dialog by confirming all windows using OK.
Connect the Y2 interface of the ROD4… plus directly to the LAN port of your PC.
Use a KB ET-…-SA-RJ45 cable for the connection.
rotoScan ROD4… plus

Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen Tel. [phone] rotoScan ROD4… plus - 07
[email protected] • www.leuze.com
Laser safety notices – laser class 1
Commissioning
Switch on the supply voltage of the ROD4… plus.
Start the software RODplussoft.
The PC first tries to establish a network connection via the automatic configuration using Ethernet. This takes a few seconds, after which
the alternate configuration, which you just set, is activated. The PC can then communicate with the ROD4… plus via Ethernet.
Further information about configuring the ROD4… plus using RODplussoft software can be found in the Technical Description and Soft-
ware and Protocol Description.
For the commissioning and integration of the laser scanner in the process control the following steps are necessary:
1.Configure the ROD4… plus - see chapter 6 of the Technical Description.
2.Configure, if necessary, detection fields with the RODsoft configuration software (Configuration –> Start RODsoft…
menu item) (for ROD4 plus and ROD4-08 plus only!). See section Configuring detection fields.
3.Program process control.
or
4.Connect the switching inputs and outputs accordingly - see chapter 5 of the Technical Description.
5.Adapt the IP configuration of the ROD4… plus such that it can communicate with the process control. This occurs in
RODplussoft in the Communication tab. Here you can change the network address and the corresponding net mask, via
which the ROD4… plus communicates with the process control.
6.Save the changed settings in the ROD4… plus using the Configuration -> Transmit to ROD4plus menu item.
7.Connect ROD4… plus to process control via the Ethernet interface Y2.
ATTENTION, LASER RADIATION – LASER CLASS 1
The device fulfills the EN 60825-1:2007 safety regulations for a product in laser class 1 as well as the U.S. 21 CFR 1040.10 regulations
with deviations corresponding to "Laser Notice No. 50" from June 24th, 2007.
Adhere to the applicable legal and local regulations regarding protection from laser beams.
The device must not be tampered with and must not be changed in any way.
There are no user-serviceable parts inside the device.
Repairs must only be performed by Leuze electronic GmbH + Co. KG.
rotoScan ROD4… plus Laser scanner

rotoScan ROD4… plus - 07 2015/07
Configure the detection fields (for ROD4 plus and ROD4-08 plus only)
Commissioning procedure:
Connect the PC via the KB-ROD4plus… cable at the connection Y3 - Service to the ROD4(-08) plus.
From RODplussoft start the RODsoft configuration software via the Start RODsoft… menu item.
Enter the password "ROD4LE" in the level "Authorized User".
The detection field can be displayed under "Display measurement contour". Under "ROD4 configuration" the response times, the detec-
tion field switches and other parameters are defined. To configure the detection fields, select the "Define detection areas" field. Error
codes and other information are contained in the ROD4 system data.
A detailed description can be found in the user manual for the RODsoft configuration software.
Current measurement
values (yellow line)
Far detection field
(green line)
Near detection field
(red line)
rotoScan ROD4… plus