Leuze electronic RSL 420P User manual

We reserve the right to make technical changes
EN • 2023-08-04 • 50137662
Original operating instructions
RSL 420P
Safety Laser Scanner with PROFIsafe Interface

© 2023
Leuze electronic GmbH + Co. KG
In der Braike 1
73277 Owen / Germany
Phone: [phone]
Fax: [phone]
www.leuze.com
[email protected]
Leuze electronic GmbH + Co. KG RSL 420P 2

Table of contents
Leuze electronic GmbH + Co. KG RSL 420P 3
Table of contents
1 About this document ............................................................................................7
1.1 Other applicable documents ...................................................................................................7
1.2 Downloading configuration software from the Internet............................................................7
1.3 Used symbols and signal words .............................................................................................7
1.4 Checklists................................................................................................................................8
2 Safety .....................................................................................................................9
2.1 Intended use ...........................................................................................................................9
2.1.1 Vapors, smoke, dust, particles ..........................................................................................10
2.1.2 Stray light...........................................................................................................................10
2.1.3 Obstructions in the protective field ....................................................................................10
2.2 Foreseeable misuse..............................................................................................................11
2.3 Competent persons...............................................................................................................11
2.4 Disclaimer .............................................................................................................................12
2.5 Laser safety notices ..............................................................................................................12
2.6 Responsibility for safety ........................................................................................................12
3 Device description ..............................................................................................13
3.1 Device overview....................................................................................................................14
3.1.1 Protective function of RSL400 safety sensors..................................................................15
3.1.2 Device and monitoring functions .......................................................................................15
3.2 USB connection ....................................................................................................................15
3.3 Connection units ...................................................................................................................15
3.4 Display elements...................................................................................................................18
3.4.1 RSL 400 LED indicator......................................................................................................18
3.4.2 LED indicator of PROFINET connection unit.....................................................................19
3.4.3 Alphanumerical display......................................................................................................20
3.4.4 Field-of-view display..........................................................................................................22
3.5 Mounting system (optional)...................................................................................................22
3.6 Loop guard (optional)............................................................................................................22
4 Configuration and diagnostic software SensorStudio...................................23
4.1 System requirements ............................................................................................................23
4.2 Installing software .................................................................................................................23
4.3 User interface........................................................................................................................25
4.4 FDT frame menu...................................................................................................................26
4.4.1 Project wizard....................................................................................................................26
4.4.2 DTM change......................................................................................................................27
4.4.3 User management.............................................................................................................27
4.4.4 Exiting SensorStudio ........................................................................................................27
4.5 Using configuration projects..................................................................................................28
4.5.1 Selecting access level .......................................................................................................29
4.5.2 IDENTIFICATION ..............................................................................................................30
4.5.3 PROCESS.........................................................................................................................30
4.5.4 CONFIGURATION ............................................................................................................30
4.5.5 DIAGNOSIS.......................................................................................................................30
4.5.6 SETTINGS.........................................................................................................................31

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Leuze electronic GmbH + Co. KG RSL 420P 4
5 Functions.............................................................................................................34
5.1 Authorization concept of safety sensor .................................................................................34
5.2 Function modes of safety sensor ..........................................................................................35
5.2.1 One protective function......................................................................................................36
5.3 Selectable resolution for hand, leg and body detection ........................................................36
5.4 Speed-dependent protective function for vehicles ................................................................36
5.5 Response time ......................................................................................................................36
5.6 Configurable start-up behavior..............................................................................................37
5.6.1 Automatic start/restart .......................................................................................................37
5.6.2 Start interlock/automatic restart.........................................................................................37
5.6.3 Start/restart interlock (RES)...............................................................................................38
5.7 Field pair changeover ...........................................................................................................38
5.7.1 Fixed selection of one field pair.........................................................................................40
5.7.2 Changeover of five field pairs in changeover mode Overlapped monitoring.....................40
5.7.3 Changeover of ten field pairs in changeover mode Fixed changeover moment ...............41
5.8 Monitoring of field pair changeover.......................................................................................43
5.9 Reference contour monitoring...............................................................................................43
5.10 Field pair monitoring .............................................................................................................43
5.11 Signaling functions................................................................................................................43
6 Applications ........................................................................................................44
6.1 Stationary danger zone guarding..........................................................................................44
6.2 Stationary point of operation guarding ..................................................................................44
6.3 Mobile danger zone guarding ...............................................................................................45
6.4 Danger zone safeguarding on side-tracking skates..............................................................47
7 Mounting..............................................................................................................48
7.1 Basic infos.............................................................................................................................48
7.1.1 Calculation of safety distanceS ........................................................................................48
7.1.2 Suitable mounting locations...............................................................................................49
7.1.3 Mounting the safety sensor ...............................................................................................49
7.1.4 Mounting examples ...........................................................................................................52
7.1.5 Information on protective field dimensioning .....................................................................54
7.2 Stationary danger zone guarding..........................................................................................57
7.3 Stationary point of operation guarding ..................................................................................60
7.4 Mobile danger zone guarding on AGVs ................................................................................61
7.4.1 Minimum distanceD..........................................................................................................62
7.4.2 Protective field dimensions................................................................................................63
7.5 Mobile side guarding on AGVs .............................................................................................64
7.6 Mounting accessories ...........................................................................................................64
7.6.1 Mounting system ...............................................................................................................64
7.6.2 Loop guard ........................................................................................................................65
8 Electrical connection..........................................................................................66
8.1 Electrical supply ....................................................................................................................67
8.2 Interfaces ..............................................................................................................................67
8.3 Connection unit CU400P-3M12 ............................................................................................67
8.4 Connection unit CU400P-4M12 ............................................................................................69
8.5 Connection unit CU400P-AIDA.............................................................................................71
8.6 Connection unit CU400P-AIDA-OF.......................................................................................73
8.7 Cable lengths according to the operating voltage.................................................................74

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Leuze electronic GmbH + Co. KG RSL 420P 5
9 Configuring the safety sensor ...........................................................................75
9.1 Defining safety configuration.................................................................................................75
9.2 Connecting safety sensor to PC ...........................................................................................77
9.2.1 Connection via Ethernet cable...........................................................................................77
9.2.2 Connection via Bluetooth...................................................................................................77
9.2.3 Connection via USB ..........................................................................................................77
9.2.4 Communication between safety sensor and PC ...............................................................78
9.3 Determine the configuration project ......................................................................................78
9.4 Configuring protective function .............................................................................................80
9.4.1 Creating simple safety configuration .................................................................................80
9.4.2 Entering administration parameters...................................................................................80
9.4.3 Activate protective function................................................................................................80
9.4.4 Creating and configuring protective/warning field pairs.....................................................80
9.4.5 Configuring field pair monitoring........................................................................................83
9.5 Defining permissible field pair changeovers .........................................................................83
9.6 Saving configuration .............................................................................................................83
9.7 Transferring configuration project to safety sensor...............................................................84
9.8 Selecting access level...........................................................................................................86
9.9 Reset safety configuration ....................................................................................................86
10 Starting up the device ........................................................................................87
10.1 Switching on..........................................................................................................................87
10.2 Aligning the safety sensor.....................................................................................................87
10.3 Unlocking start/restart interlock.............................................................................................87
10.4 Shutting down .......................................................................................................................88
10.5 Restarting..............................................................................................................................88
10.6 Starting up replacement scanner unit ...................................................................................88
11 PROFIsafe and PROFINET .................................................................................90
11.1 Overview ...............................................................................................................................90
11.2 GSDML file............................................................................................................................91
11.3 Integrating in a PROFIsafe network......................................................................................93
11.3.1 Network topology...............................................................................................................93
11.3.2 Addressing.........................................................................................................................93
11.3.3 Configuring the PROFINET control ...................................................................................93
11.4 Configuring for the Siemens TIA Portal ................................................................................94
11.4.1 Start RSL400 PROFIsafe .................................................................................................94
11.4.2 Prepare the control............................................................................................................94
11.4.3 Install the GSDML file........................................................................................................95
11.4.4 Start TIA Portal..................................................................................................................96
11.4.5 Load the device description file (GSDML file) ...................................................................97
11.4.6 Integrate the RSL400P in the project ...............................................................................97
11.4.7 Connect the RSL400P to the control................................................................................98
11.4.8 Add safety module.............................................................................................................99
11.4.9 Configure RSL400P header module ...............................................................................100
11.4.10 Configure the safety module............................................................................................101
11.4.11 Conclude configuration....................................................................................................102

Table of contents
Leuze electronic GmbH + Co. KG RSL 420P 6
11.5 PROFINET project modules ...............................................................................................102
11.5.1 Project modules for DAP1 ..............................................................................................102
11.5.2 Project modules for DAP2 ..............................................................................................104
11.5.3 Module [M1] ‑ SAFE_SIGNAL.........................................................................................106
11.5.4 Module [M2] ‑ SYSTEM_STATUS...................................................................................109
11.5.5 Module [M3] – SCAN_NUMBER .....................................................................................110
11.5.6 Module [M4] – REFLECTOR_STATUS...........................................................................110
11.5.7 Module [M5] – PROTECTIVE_FUNCTION_A_STATUS.................................................110
11.5.8 Module [M6] – PROTECTIVE_FUNCTION_B_STATUS.................................................112
11.5.9 Module [M7] – PROTECTIVE_FUNCTION_A_VIOLATION............................................113
11.5.10 Module [M8] – PROTECTIVE_FUNCTION_B_VIOLATION............................................114
11.5.11 Module [M11] ‑ SAFE_SIGNAL_PS2V4..........................................................................114
11.5.12 Module [M11] ‑ SAFE_SIGNAL_PS2V6..........................................................................116
11.5.13 Module [M12] ‑ SYSTEM_STATUS.................................................................................119
11.5.14 Module [M13] – SYSTEM_DATA ....................................................................................120
11.5.15 Module [M14] – PROTECTIVE_FUNCTION_A_STATUS...............................................121
11.5.16 Module [M15] – PROTECTIVE_FUNCTION_B_STATUS...............................................123
11.5.17 Module [M16] – PROTECTIVE_FUNCTION_A_VIOLATION..........................................124
11.5.18 Module [M17] – PROTECTIVE_FUNCTION_B_VIOLATION..........................................125
11.6 Status messages of the PROFINET stack..........................................................................126
12 Testing ...............................................................................................................127
12.1 Before the initial start-up and following modifications .........................................................127
12.1.1 Checklist for integrator – to be performed prior to the initial start-up and following
modifications....................................................................................................................127
12.2 To be performed periodically by competent persons ..........................................................129
12.3 Periodically by the operator ................................................................................................129
12.3.1 Checklist – periodically by the operator...........................................................................130
13 Diagnosis and troubleshooting .......................................................................131
13.1 What to do in case of failure? .............................................................................................131
13.2 Diagnostics displays ...........................................................................................................131
14 Care, maintenance and disposal .....................................................................136
14.1 Changing scanner unit ........................................................................................................136
14.2 Cleaning the optics cover....................................................................................................137
14.3 Servicing .............................................................................................................................138
14.4 Disposing ............................................................................................................................138
15 Service and support .........................................................................................139
16 Technical data ...................................................................................................140
16.1 General specifications.........................................................................................................140
16.2 Dimensions .........................................................................................................................144
16.3 Dimensioned drawings: Accessories ..................................................................................146
16.4 PROFIsafe status profile.....................................................................................................153
16.4.1 Project modules for DAP1 ..............................................................................................153
16.4.2 Project modules for DAP2 ..............................................................................................155
17 Standards and legal regulations .....................................................................157
18 Order guide and accessories...........................................................................158
19 EC Declaration of Conformity..........................................................................161

About this document
Leuze electronic GmbH + Co. KG RSL 420P 7
1 About this document
1.1 Other applicable documents
The information on the safety sensor is distributed over several documents to make working with the docu-
ments easier. You will find the documents and software for the safety sensor in the following table:
Purpose and target group of the document Document/software ti-
tle
Source
Software for users of the machine a) for safety sen-
sor diagnostics if a fault occurs and for machine de-
sign engineers for configuring the safety sensor
SensorStudio
DTM RSL400
Available for download
from the product page of
the device at
www.leuze.com
Notes for the machine design engineer a) "Safe implementation
and operation"
(this document)
Notes for the machine design engineer a) for config-
uring the safety sensor (software instructions)
Online help for software
Notices regarding mounting, alignment and connec-
tion of the safety sensor
"Quick Start Guide
RSL400",
"User Notes RSL400"
Print document, supplied
with the safety sensor
a) Machine identifies the product that the safety sensor is installed in.
1.2 Downloading configuration software from the Internet
ÄCall up the Leuze website: www.leuze.com.
ÄEnter the type designation or part number of the device as the search term.
ÄThe configuration software can be found on the product page for the device under the Downloads tab.
1.3 Used symbols and signal words
Tab.1.1: Warning symbols and signal words
Symbol indicating dangers to persons
Symbol indicating dangers from harmful laser radiation
Symbol indicating possible property damage
NOTE Signal word for property damage
Indicates dangers that may result in property damage if the measures for dan-
ger avoidance are not followed.
CAUTION Signal word for minor injuries
Indicates dangers that may result in minor injury if the measures for danger
avoidance are not followed.
WARNING Signal word for serious injury
Indicates dangers that may result in severe or fatal injury if the measures for
danger avoidance are not followed.
DANGER Signal word for life-threatening danger
Indicates dangers with which serious or fatal injury is imminent if the measures
for danger avoidance are not followed.

About this document
Leuze electronic GmbH + Co. KG RSL 420P 8
Tab.1.2: Other symbols
Symbol for tips
Text passages with this symbol provide you with further information.
Symbol for action steps
Text passages with this symbol instruct you to perform actions.
Symbol for action results
Text passages with this symbol describe the result of the preceding action.
Tab.1.3: Terms and abbreviations
CS Switching signal from a control
(Controller Signal)
DAP Device Access Point
DTM Software device manager of the safety sensor
(Device Type Manager)
FDT Software frame for management of device managers (DTM)
(Field Device Tool)
Field pair A protective field with an associated warning field
AGV Automated Guided Vehicle
GSDML Description file of the RSL400 PROFIsafe for integration in the control
Generic Station Description Markup Language
LED LED, display element in the safety sensor
(Light Emitting Diode)
OSSD Safety switching signal or safety-related switching output
(Output Signal Switching Device)
PFHdProbability of a dangerous failure per hour
(Probability of dangerous Failure per Hour)
PL Performance Level
TSS Transverse Side-tracking Skate
RES Start/restart interlock
(Start/REStart interlock)
SIL Safety Integrity Level
State ON: device intact, safety-related switching signals switched on
OFF: device intact, safety-related switching signals switched off
Locking: device, connection or actuation/operation faulty, safety-related switch-
ing signals switched off (lock-out)
1.4 Checklists
The checklists serve as a reference for the machine manufacturer or supplier (see chapter 12 "Testing").
They replace neither testing of the complete machine or system prior to the initial start-up nor their periodic
testing by a competent person. The checklists contain minimum testing requirements. Depending on the
application, other tests may be necessary.

Safety
Leuze electronic GmbH + Co. KG RSL 420P 9
2 Safety
Before using the safety sensor, a risk assessment must be performed according to valid standards (e.g.
ENISO12100, ENISO13849-1, IEC/EN61508, ENIEC62061). The result of the risk assessment deter-
mines the required safety level of the safety sensor (see chapter 16.1 "Safety-relevant technical data"). For
mounting, operating and testing, this document as well as all applicable national and international stan-
dards, regulations, rules and directives must be observed. Relevant and supplied documents must be ob-
served, printed out and handed to affected persons.
ÄBefore working with the safety sensor, completely read and observe the documents applicable to your
task.
In particular, the current version of the following national and international legal regulations apply for com-
missioning, technical tests and handling of safety sensors:
• Machinery Directive
• Low Voltage Directive
• Electromagnetic Compatibility Directive
• Use of Work Equipment Directive
• Directive on the restriction of the use of certain hazardous substances in electrical and electronic equip-
ment
• OSHA
• Safety regulations
• Accident-prevention regulations and safety rules
• Ordinance on Industrial Safety and Health and employment protection act
• Product Safety Law (ProdSG)
NOTICE
For safety-related information you may also contact local authorities (e.g., industrial inspec-
torate, employer's liability insurance association, labor inspectorate, occupational safety and
health authority).
2.1 Intended use
The safety sensor protects persons or body parts at points of operation, danger zones or access points of
machines and systems.
WARNING
A running machine may result in serious injury!
ÄMake certain that the safety sensor is correctly connected and that the protective function of
the protective device is ensured.
ÄMake certain that, during all conversions, maintenance work and inspections, the system is
securely shut down and protected against being restarted.
• The safety sensor may only be used after it has been selected in accordance with the respectively ap-
plicable instructions and relevant standards, rules and regulations regarding labor protection and safety
at work, and after it has been installed on the machine, connected, commissioned, and checked by a
competent person (see chapter 2.3 "Competent persons").
• When selecting the safety sensor it must be ensured that its safety-related capability meets or exceeds
the required Performance Level PLr ascertained in the risk assessment (see chapter 16.1 "Safety-rele-
vant technical data").
• The safety sensor may only be used in North America in applications that satisfy the requirements
specified by NFPA79.
• With the “access guarding” function, the safety sensor detects persons only when they enter the danger
zone but cannot tell whether there are any persons inside the danger zone. For this reason, a start/
restart interlock in the safety chain is essential in this case.
• The construction of the safety sensor must not be altered. When manipulating the safety sensor, the
protective function is no longer guaranteed. Manipulating the safety sensor also voids all warranty
claims against the manufacturer of the safety sensor.

Safety
Leuze electronic GmbH + Co. KG RSL 420P 10
• The safety sensor must be inspected regularly by a competent person to ensure proper integration and
mounting (see chapter 16.1 "Safety-relevant technical data").
• The safety sensor must be exchanged after a maximum of 20 years. Repairs or the exchange of wear
parts do not extend the mission time.
CAUTION
Observe intended use!
The protection of personnel and the device cannot be guaranteed if the device is operated in a
manner not complying with its intended use.
ÄOnly operate the device in accordance with its intended use.
ÄLeuzeelectronicGmbH+Co.KG is not liable for damages caused by improper use.
ÄRead these operating instructions before commissioning the device. Knowledge of the oper-
ating instructions is an element of proper use.
NOTICE
Comply with conditions and regulations!
ÄObserve the locally applicable legal regulations and the rules of the employer's liability insur-
ance association.
2.1.1 Vapors, smoke, dust, particles
Vapors, smoke, dust and all particles visible in the air can cause the machine to switch off unintentionally.
This can mislead the user into bypassing the safety devices.
ÄDo not use the safety sensor in environments in which heavy vapors, smoke, dust or other visible parti-
cles occur at the beam level.
2.1.2 Stray light
Light sources can impair the safety sensor's availability. Interfering light sources are:
• Infrared light
• Fluorescent light
• Strobe light
ÄEnsure that there are no interfering light sources at beam level.
ÄPrevent reflective surfaces at beam level.
ÄWhere applicable, take protective field addition distances into account.
ÄImplement all additional measures to ensure that any special application of any effected beam types
does not impair the safety sensor's operation.
2.1.3 Obstructions in the protective field
ÄDo not bring any additional window materials into the area monitored by the safety sensor.
NOTICE
No screen between optics cover and monitoring area!
ÄBetween the optics cover of the safety sensor and the monitored area, no further screen
may be mounted to protect the safety sensor.