Lexmark 10G0200 User manual

Lexmark™ T63x
(including Lexmark T630, Lexmark T632, Lexmark T634)
4060-xxx
(including 4060-000, 4060-010, 4060-200,
4060-210, 4060-400, 4060-410)
• Table of Contents
• Start Diagnostics
• Safety and Notices
•Trademarks
• Index
Lexmark and Lexmark with diamond design are
trademarks of Lexmark International, Inc., registered
in the United States and/or other countries.
Revised: January 2005

Parts catalog 7-1
4060-xxx
7. Parts catalog
How to use this parts catalog
•SIMILAR ASSEMBLIES: If two assemblies contain a majority of identical parts, they are shown
on the same list. Common parts are shown by one index number. Parts peculiar to one or the
other of the assemblies are listed separately and identified by description.
•NS: (Not Shown) in the Asm—Index column indicates that the part is procurable but is not
pictured in the illustration.
•PP: (Parts Packet) in the Description column indicates the part is contained in a parts packet.
The parts catalog uses the last three digits of the type to identify model specific replacement FRUs.
Model name Configuration Machine type Parts catalog
Lexmark T630 Non-network 4060-000 000
Lexmark T630n Network 4060-010 010
Lexmark T632 Non-network 4060-200 200
Lexmark T632n Network 4060-210 210
Lexmark T634 Non-network 4060-400 400
Lexmark T634n Network 4060-410 410

7-2 Service Manual
4060-xxx
Assembly 1: Covers

Parts catalog 7-3
4060-xxx
Assembly 1: Covers
Asm-
Index
Part
number Units Description
1—1 56P1300 1 Cover, fuser wick assembly
2 99A2074 1 Cover assembly, redrive cap
3 56P1301 1 Cover assembly, laser assembly, 250-sheet output, 000/010
3 56P1302 1 Cover assembly, laser assembly, 500-sheet output, 200/210/400/410
4 56P2797 1 Support, paper assembly
5 56P1305 1 Hinge, upper front cover
6 56P1306 1 Cover, right side, 250-sheet output, 000/010
6 56P1307 1 Cover, right side 500-sheet output, 200/210/400/410
7 99A0007 1 Label, TLI/ID/serial number—blank
8 56P1303 1 Upper front cover with Lexmark logo
9 56P1308 1 Latch, upper cover
10 56P1309 1 Cover assembly, lower front
11 99A0004 1 Spring, latch
12 56P1356 1 Cover, clear bezel, 000/010
12 56P1358 1 Cover, clear bezel, 200/210
12 56P1862 1 Cover, clear bezel, 400/410
13 56P1753 1 Kit, operator panel overlay—English, Brazilian Portuguese, French, and Spanish
13 56P1754 1 Kit, operator panel overlay—Dutch, French, German, and Italian
13 56P1755 1 Kit, operator panel overlay—Czech and Hungarian
13 56P1756 1 Kit, operator panel overlay—Danish, Finnish, Norwegian, and Swedish
13 56P1757 1 Kit, operator panel overlay—Polish, Russian, and Turkish
13 56P1758 1 Kit, operator panel overlay—WW English and Spanish
13 56P1759 1 Kit, operator panel overlay—WW English, Simplified Chinese, Traditional Chinese, and
Japanese
14 56P1310 1 Operator panel assembly 110V
14 56P1311 1 Operator panel assembly 220V
15 56P1394 1 Cable assembly, operator panel
16 56P2122 1 Cover, left door, 250 1-slot, 000/010
17 99A1524 1 Cartridge load spring
18 56P1395 1 Switch, cover closed w/cable assembly
19 56P2126 1 Cover, left door, 500 2-slot, 200/210/400/410
NS 99A0577 1 Parts packet, cable ties (10 each)
NS 99A1594 1 Retainer, cable
NS 99A0263 5 Parts packet, screw (left side cover mounting)
NS 99A0263 3 Parts packet, screw (right side cover mounting)
NS 99A0263 6 Parts packet, screw (laser cover)
NS 99A0263 5 Parts packet, screw (upper front cover mounting)

7-4 Service Manual
4060-xxx
Assembly 2: Frame 1
5
2
1
3
4
3
4
8
6
7

Parts catalog 7-5
4060-xxx
Assembly 2: Frame 1
Asm-
index
Part
number Units Description
2—1 56P1322 1 Frame, EP module, 000/010
1 56P1347 1 Frame, EP module, 200/210/400/410
2 56P1320 1 Right side frame assembly
3 99A1540 4 Nut plate, frame extension, 200/210/400/410
4 99A0263 4 Parts packet, screw
5 99A1518 1 Frame extension, right, 200/210/400/410
6 99A1538 1 Contact, RSF ground
7 99A1517 1 Frame extension, left, 200/210/400/410
8 56P1321 1 Left side frame

7-6 Service Manual
4060-xxx
Assembly 3: Frame 2
3
7
5
9
2
10
6
1
11
13
18
16
15
17
12
19
23
28
26
24
22
27
25
21
31
30
29
8
14
4
32
14
5
8
5
8
8
33
34
35
36
5
20
37
38

Parts catalog 7-7
4060-xxx
Assembly 3: Frame 2
Asm-
index
Part
number Units Description
3—1 99A1857 1 Upper redrive deflector
2 99A0104 1 Upper diverter spring
3 99A2151 1 Redrive assembly, 250 in/250 out, 000/010
3 56P1328 1 Redrive assembly, 500 in/500 out, 200/210/400/410
4 56P1318 1 Duct, main cap
5 99A0263 3 Parts packet, screw
6 99A2021 1 Support, right stacker plate, 000/010
6 56P1319 1 Support, right stacker plate, 200/210/400/410
7 99A2020 1 Transfer plate assembly
8 99A2077 4 Pad, machine mounting
9 56P1399 1 Smart cartridge contact assembly w/cable
10 56P1408 1 Cartridge fan
11 56P1361 1 Toner sensor assembly
12 99A0585 1 Parts packet, contact kit
• Contact, doctor blade/TAR/developer roll (3)
• Contact, PC drum (1)
• Contact, charge roll (1)
• Block, contact mounting (4)
• Screw, contact mounting (5)
13 99A0028 1 Spring, tray bias
14 99A2019 2 Spring, cartridge hold down
15 99A0026 1 Tray bias arm assembly
16 99A0039 2 Roller, developer support
17 99A1525 1 Deflector, upper PF
18 56P1334 1 Deflector, inner, 000/010
18 56P1336 1 Deflector, inner, 200/210/400/410
19 99A0053 1 Sensor, input
20 99A1546 1 Shield, gear #60/MPF
21 99A0549 1 Shield, ESD assembly with label
22 99A2445 1 Guard, gear
23 99A2078 1 Pan, motor drip
24 56P1350 1 Board, input tray (ITC)
25 99A2076 1 Pan, drip ITC
26 99A0063 1 Paper switch activate
27 99A0567 1 Link, gear release
28 99A0556 1 Spring, counterbalance
29 56P1314 1 Shroud, fan, 000/010
29 56P1315 1 Shroud, fan, 200/210/400/410
30 56P1391 1 Sensor, standard bin level with cable
31 99A0062 1 Bracket, level sensor
32 56P1360 1 Fan, main w/cable
33 99A2018 1 Support, left lower stacker

7-8 Service Manual
4060-xxx
Assembly 3 (cont.): Frame 2
3
7
5
9
2
10
6
1
11
13
18
16
15
17
12
19
23
28
26
24
22
27
25
21
31
30
29
8
14
4
32
14
5
8
5
8
8
33
34
35
36
5
20
37
38

Parts catalog 7-9
4060-xxx
Assembly 3 (cont.): Frame 2
Asm-
index
Part
number Units Description
3—34 99A1596 1 Contact, LSF ground
35 56P1317 1 Duct, left stacker, 250-sheet, 000/010
35 99A2016 1 Duct, left stacker, 500-sheet, 200/210/400/410
36 56P1351 1 Door assembly, redrive 250-sheet
36 56P1329 1 Door assembly, redrive 500-sheet
37 99A1613 1 Flag, output paper level, 000/010
37 56P1316 1 Flag, output paper level, 200/210/400/410
38 99A2017 1 Guide, extension
NS 99A1541 1 Clip, external ground
NS 99A0263 17 Parts packet, screw

7-10 Service Manual
4060-xxx
Assembly 4: Printhead 1 (000/010)
Asm-
index
Part
number Units Description
4—1 56P1386 1 Cable, laser
2 99A0263 3 Parts packet, screw (printhead mounting)
3 56P1396 1 Printhead assembly (includes all cables), 000/010
4 56P1387 1 Cable, HSYNC
5 56P1388 1 Cable, mirror motor, 000/010
000/010
1
23
4
2
5

Parts catalog 7-11
4060-xxx
Assembly 5: Printhead 2 (200/210)
Asm-
index
Part
number Units Description
5—1 56P1386 1 Cable, laser
2 99A0263 3 Parts packet, screw (printhead mounting)
3 56P1443 1 Printhead assembly (includes all cables), 200/210
4 56P1387 1 Cable, HSYNC
2
1
2
3
4
200/210
Top
View
Bottom
View

7-12 Service Manual
4060-xxx
Assembly 6: Printhead 3 (400/410)
Asm-
index
Part
number Units Description
6—1 56P1386 1 Cable, laser
2 99A0263 3 Parts packet, screw (printhead mounting)
3 56P1854 1 Printhead assembly (includes all cables), 400/410
4 56P1387 1 Cable, HSYNC
400/410
Bottom
View
2
1
2
4
3
Top
View

Parts catalog 7-13
4060-xxx
Assembly 7: Paper feed—autocompensator
Asm-
index
Part
number Units Description
7—1 56P1325 1 Pick arm assembly (500-sheet), 200/210/400/410
1 56P1326 1 Pick arm assembly (250-sheet), 000/010
2 56P1337 1 Parts packet, bellcrank and spring for 250 tray, 000/010
2 56P1331 1 Parts packet, bellcrank and spring for 500 tray, 200/210/400/410
3 99A0070 2 Pick roll assembly
4 56P1324 1 Flag, paper out 250-sheet tray, 000/010
4 56P1323 1 Flag, paper out 500-sheet tray, 200/210/400/410
5 99A0263 1 Parts packet, screw (hanger)
6 56P1406 1 Card asm, paper wt/paper low/out sensor
7 56P1382 1 Int. card/autocomp card cable (paper low/out sensors)
3
4
1
2
6
7
5

7-14 Service Manual
4060-xxx
Assembly 8: Paper feed—multipurpose feeder
3
11
7
5
9
2
6
4
8
1
7
13
5
12
10

Parts catalog 7-15
4060-xxx
Assembly 8: Paper feed—multipurpose feeder
Asm-
index
Part
number Units Description
8—1 99A0075 1 Screw, socket set M4X5 mm
2 99A0071 1 Arm assembly, MPF
3 99A0076 1 Pick roll assembly
4 99A0084 1 Flag, MPT paper out
5 56P1352 1 MPF pad/separator arm assembly, includes:
• Pad, restraint
• Pad, separator
• Housing, separator pad
• Spring, sep pad
•Arm,separator
• Spring, sep
6 99A1531 1 MPF lower deflector
7 99A0263 2 Parts packet, screw (lower deflector mounting 8 mm)
7 99A0263 2 Parts packet, screw (lower deflector mounting 12 mm)
8 99A2071 1 Sensor, MPF paper out
9 99A0081 1 Spring assembly, separator
10 99A0263 1 Parts packet, screw (frame mounting)
11 99A0073 2 Screw, damper
12 99A0074 2 Bushing, pick roll shaft
13 56P2407 1 MPF frame assembly with solenoid
NS 99A0267 2 Parts packet, clip (pick roll shaft)

7-16 Service Manual
4060-xxx
Assembly 9: Paper feed—alignment
3
2
1
4

Parts catalog 7-17
4060-xxx
Assembly 9: Paper feed—alignment
Asm-
index
Part
number Units Description
9—1 56P1327 1 Alignment assembly paper feed
2 99A0263 1 Parts packet, screw (clip ref ground mounting)
3 56P1349 1 Clip, reference ground
4 56P1346 1 Parts packet (reference adjust)
• Screw, paper reference adjust
• Washer, paper reference adjust
• Nut, paper reference adjust
NS 99A0263 3 Parts packet, screw (alignment asm mounting)

7-18 Service Manual
4060-xxx
Assembly 10: Integrated paper tray—250-sheet
3
11
7
5
9
2
10
6
4
8
1

Parts catalog 7-19
4060-xxx
Assembly 10: Integrated paper tray—250-sheet
Asm-
index
Part
number Units Description
10—1 99A1536 1 Tray, integrated 250-sheet
2 99A1601 1 Latch, back restraint
3 99A2160 1 Restraint, back 250-sheet tray
4 99A0120 2 Restraint pad
5 99A1894 1 Restraint, side 250-sheet tray
6 56P1229 4 Wear strips
7 99A1812 1 Label, tray option number
8 99A0121 1 Clip, 250-sheet tray wear
9 99A0126 3 Finger, autosize
10 99A0124 1 Plate, snap-in
11 99A0127 1 Slider, autosize 250-sheet