Lexmark MS510 Series User manual

MS510, MS610, M1145, & M3150
Machine Type 4514-630, -635, -646, -638,
-639, -649
Service Manual
•Start diagnostics
•Maintenance
•Safety and notices
•Trademarks
•Index
December 04, 2014 www.lexmark.com
P/N 12G2826
www MK-Electronic de

Product information
Product name:
MS510, MS610, M1145, M3150
Machine type:
4514
Model(s):
630, 635, 636, 638, 639, 649
Edition notice
December 04, 2014
The following paragraph does not apply to any country where such provisions are inconsistent with local law: LEXMARK INTERNATIONAL,
INC., PROVIDES THIS PUBLICATION “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED
TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Some states do not allow disclaimer of
express or implied warranties in certain transactions; therefore, this statement may not apply to you.
This publication could include technical inaccuracies or typographical errors. Changes are periodically made to the information herein; these
changes will be incorporated in later editions. Improvements or changes in the products or the programs described may be made at any
time.
References in this publication to products, programs, or services do not imply that the manufacturer intends to make these available in all
countries in which it operates. Any reference to a product, program, or service is not intended to state or imply that only that product,
program, or service may be used. Any functionally equivalent product, program, or service that does not infringe any existing intellectual
property right may be used instead. Evaluation and verification of operation in conjunction with other products, programs, or services,
except those expressly designated by the manufacturer, are the user’s responsibility.
Trademarks
Lexmark and Lexmark with diamond design are trademarks of Lexmark International, Inc., registered in the United States and/or other
countries.
PrintCryption is a trademark of Lexmark International, Inc.
Mac and the Mac logo are trademarks of Apple Inc., registered in the U.S. and other countries.
PCL® is a registered trademark of the Hewlett-Packard Company. PCL is Hewlett-Packard Company’s designation of a set of printer commands
(language) and functions included in its printer products. This printer is intended to be compatible with the PCL language. This means the
printer recognizes PCL commands used in various application programs, and that the printer emulates the functions corresponding to the
commands.
All other trademarks are the property of their respective owners.
© 2012 Lexmark International, Inc.
All rights reserved.
P/N 12G2826
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Assembly 1: Covers
2
3
5
6
8
10
11
14
15
1
7
4
12
13
9
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Assembly 1: Covers
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 40X8520 1 1 Dust cover (250‑sheet tray) “Dust cover removal” on page 257
1 40X8521 1 1 Dust cover (550‑sheet tray) “Dust cover removal” on page 257
2 40X8054 1 1 Rear door and cover
(MS510dn and M1145)
“Rear door and cover removal” on
page 257
2 40X8270 1 1 Rear door and cover
(MS610dn, MS610de, M3150dn,
and M3150)
“Rear door and cover removal” on
page 257
2 41X0239 1 1 Rear door and cover
(MS610de and M3150)
“Rear door and cover removal” on
page 257
3 40X9651 1 1 Right cover
(MS610de and M3150)
“Right cover removal” on page 194
4 40X8087 1 1 Right cover
(MS610dn and M3150dn)
“Right cover removal” on page 194
4 40X8052 1 1 Right cover
(MS510dn and M1145)
“Right cover removal” on page 194
5 40X8305 1 1 250-sheet tray N/A
5 40X8086 1 1 550-sheet tray N/A
6 40X8056 1 1 Front access cover
(MS510dn, MS610dn, M1145,
and M3150dn)
“Front access cover removal” on
page 235
6 40X8268 1 1 Front access cover
(MS610de and M3150)
“Front access cover removal” on
page 235
7 40X9148 1 1 Cartridge plunger “Cartridge plunger removal” on
page 211
8 40X9131 1 1 MPF assembly (100 sheets) “MPF assembly removal” on page
227
9 40X8051 1 1 Nameplate
(MS510dn and M1145)
“Nameplate removals” on page 216
9 41X0005 1 1 Nameplate
(MS610dn and M3150dn)
“Nameplate removals” on page 216
9 40X8272 1 1 Nameplate
(MS610de and M3150)
“Nameplate removals” on page 216
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Asm-index P/N Units/mach Units/FRU Description Removal procedure
10 40X8057 1 1 Control panel cover and buttons
(MS610de and M3150)
Note: Does not include the UICC.
“Control panel assembly removals” on
page 218
“UICC removals” on page 222
11 40X8068 1 1 Bezel
(MS610de and M3150)
“Bezel removals” on page 214
12 40X8060 1 1 Control panel cover and buttons
(MS510dn and M1145)
Note: Does not include the UICC.
“Control panel assembly removals” on
page 218
“UICC removals” on page 222
12 40X8061 1 1 Control panel cover and buttons
(MS610dn and M3150dn)
Note: Does not include the UICC.
“Control panel assembly removals” on
page 218
“UICC removals” on page 222
13 40X8066 1 1 Bezel
(MS510dn and M1145)
“Bezel removals” on page 214
13 40X8067 1 1 Bezel
(MS610dn and M3150dn)
“Bezel removals” on page 214
14 40X8053 1 1 Left cover (MS510dn and M1145) “Left cover removal” on page 181
14 40X8269 1 1 Left cover
(MS610dn, MS610de, M3150dn,
and M3150)
“Left cover removal” on page 181
15 40X8055 1 1 Top cover (MS510dn and M1145) “Top cover removal” on page 264
15 40X8271 1 1 Top cover
(MS610dn, MS610de, M3150dn,
and M3150)
“Top cover removal” on page 264
NS 40X8273 4 40 Rubber foot N/A
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Assembly 2: Electronics 1
1
2
3
4
5
7
9
10
11
6
8
12
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Assembly 2: Electronics 1
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 40X8080 1 1 Laser scanning unit
(MS510dn and M1145)
“Laser scanning unit (LSU) removal” on
page 265
1 40X8079 1 1 Laser scanning unit
(MS610dn, MS610de,
M3150dn, and M3150)
“Laser scanning unit (LSU) removal” on
page 265
2 40X8343 1 1 Fuser, 100 V “Fuser removal” on page 263
2 40X8023 1 1 Fuser, 110 V “Fuser removal” on page 263
2 40X8024 1 1 Fuser, 220 V “Fuser removal” on page 263
3 40X8050 1 1 Narrow media/bin full sensor “Narrow media/bin full sensor removal”
on page 258
4 40X8276 1 1 Cooling fan
(MS510dn, MS610dn, M1145,
and M3150dn)
“Cooling fan removals” on page 196
4 40X9181 1 1 Cooling fan
(MS610de and M3150)
“Cooling fan removals” on page 196
5 40X8029 1 1 Controller board
(MS510dn and M1145)
“Controller board removals” on page
200
5 40X8030 1 1 Controller board
(MS610dn and M3150dn)
“Controller board removals” on page
200
6 40X8388 1 1 Controller board
(MS610de and M3150)
“Controller board removals” on page
200
7 40X7592 1 1 Tray present sensor “Tray present sensor removal” on
page 195
8 40X8280 1 1 Front input guide “Front input guide removal” on page
236
9 40X8300 1 1 MPF solenoid “MPF solenoid removal” on page 184
10 40X8301 1 1 Reverse solenoid “Reverse solenoid removal” on page
190
11 40X8285 1 1 Control panel assembly
(MS610de and M3150)
“Control panel assembly removals” on
page 218
12 40X8292 1 1 Control panel assembly
(MS510dn and M1145)
“Control panel assembly removals” on
page 218
12 40X8284 1 1 Control panel assembly
(MS610dn and M3150dn)
“Control panel assembly removals” on
page 218
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Assembly 3: Electronics 2
4
3
2
1
5
6
8
9
7
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Assembly 3: Electronics 2
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 40X8048 1 1 Front door sensor “Front door sensor removal” on page 235
2 40X8266 1 1 Cartridge smart chip
contact
“Toner cartridge smart chip contact
removal” on page 204
3 40X8046 1 1 Toner density sensor “Toner density sensor removal” on page
246
4 40X7797 1 1 Power supply, 100 V/110 V “Power supply removal” on page 240
4 40X7798 1 1 Power supply, 220 V “Power supply removal” on page 240
4 41X0003 1 1 Power supply, 100 V/110 V
Latin America
“Power supply removal” on page 240
5 40X8045 1 1 Trailing edge sensor “Trailing edge sensor removal” on page
249
6 40X8043 1 1 Duplex sensor and input
sensor
“Duplex sensor and input sensor removal”
on page 243
7 40X8800 1 1 Media present sensor flag “Media present sensor flag removal” on
page 249
8 40X7592 1 1 Media present sensor “Media present sensor removal” on
page 247
9 40X8044 1 1 Index sensor “Index sensor removal” on page 246
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Assembly 4: Frame
10
11
12
13
14
9
1
5
6
7
8
4
4
2
3
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Assembly 4: Frame
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 40X8393 1 1 Transfer roll “Transfer roll removal” on page 210
2 40X8298 1 1 Redrive assembly
(MS510dn and M1145)
“Redrive assembly removal” on
page 260
2 40X8437 1 1 Redrive assembly
(MS610dn and M3150dn)
“Redrive assembly removal” on
page 260
2 40X8438 1 1 Redrive assembly
(MS610de and M3150)
“Redrive assembly removal” on
page 260
3 40X8850 1 1 Redrive shaft “Redrive shaft removal” on page 261
4 40X8299 1 1 Front mounts “Left front mount removal” on
page 206
“Right front mount removal” on
page 208
5 40X8084 1 1 Pick/Lift motor gearbox “Pick/Lift motor gearbox removal” on
page 255
6 40X8275 1 1 Duplex assembly “Duplex removal” on page 242
7 40X8297 2 2 Pick tires N/A
8 40X8261 1 1 ACM assembly “ACM assembly removal” on page
253
9 40X8295 2 2 MPF pick roller and separator pad “MPF pick roller removal” on page
230
and
“Separator pad removal” on page
238
10 40X8279 1 1 Jam access cover “Jam access cover removal” on
page 231
11 40X8777 1 1 MPF gearbox “MPF gearbox removal” on page 187
12 40X8277 1 1 Duplex gear assembly “Duplex gear assembly removal” on
page 192
13 40X8083 1 1 Cartridge gearbox “Cartridge gearbox removal” on
page 191
14 40X8085 1 1 Main drive gearbox “Main drive gearbox removal” on
page 182
NS 40X8394 1 1 Screw kit, contains:
•MT3x0.5+8PF‑NI—10 pieces
•MT3x0.5+6PF‑NI—10 pieces
•TP2NC‑3+6PF‑NI—10 pieces
N/A
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Assembly 5: Option trays
3
4
5
6
1
2
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Assembly 5: Option trays
Asm-index P/N Units/opt Units/FRU Description Removal procedure
1 40X8287 1 1 250-sheet tray N/A
1 40X8286 1 1 550-sheet tray N/A
1 40X9654 1 1 550-sheet tray, lockable N/A
2 40X8520 1 1 Dust cover, 250‑sheet tray “Dust cover removal” on page 257
2 40X8521 1 1 Dust cover, 550‑sheet tray “Dust cover removal” on page 257
3 40X8262 1 1 ACM assembly “ACM assembly removal” on page 270
4 40X8443 1 1 Pick roller assembly “Pick roller removal” on page 267
5 40X8444 1 1 Separator roll assembly “Separator roll assembly removal” on page
268
6 40X8305 1 1 250-sheet tray insert N/A
6 40X8086 1 1 550-sheet tray insert N/A
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Assembly 6: Maintenance kits
Asm-index P/N Units/mach Units/FRU Description Removal procedure
NS 40X8439 1 1 Maintenance kit, 100 V (MS510dn and M1145)
•100 V fuser (40X8343)
•Paper exit guide (40X8298)
•ACM pick roll (40X8297)
•Transfer roll (40X8393)
•Tray separator roll assembly (40X8444)
•MPF pick roll and separator pad (40X8295)
N/A
NS 40X8281 1 1 Maintenance kit, 110 V (MS510dn and M1145)
•110 V fuser (40X8023)
•Paper exit guide (40X8298)
•ACM pick roll (40X8297)
•Transfer roll (40X8393)
•Tray separator roll assembly (40X8444)
•MPF pick roll and separator pad (40X8295)
N/A
NS 40X8282 1 1 Maintenance kit, 220 V (MS510dn and M1145)
•220 V fuser (40X8024)
•Paper exit guide (40X8298)
•ACM pick roll (40X8297)
•Transfer roll (40X8393)
•Tray separator roll assembly (40X8444)
•MPF pick roll and separator pad (40X8295)
N/A
NS 40X8440 1 1 Maintenance kit, 100 V (MS610dn and M3150dn)
•100 V fuser (40X8343)
•Paper exit guide (40X8437)
•ACM pick roll (40X8297)
•Transfer roll (40X8393)
•Tray separator roll assembly (40X8444)
•MPF pick roll and separator pad (40X8295)
N/A
NS 40X8433 1 1 Maintenance kit, 110 V (MS610dn and M3150dn)
•110 V fuser (40X8023)
•Paper exit guide (40X8437)
•ACM pick roll (40X8297)
•Transfer roll (40X8393)
•Tray separator roll assembly (40X8444)
•MPF pick roll and separator pad (40X8295)
N/A
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Asm-index P/N Units/mach Units/FRU Description Removal procedure
NS 40X8435 1 1 Maintenance kit, 220 V (MS610dn and M3150dn)
•220 V fuser (40X8024)
•Paper exit guide (40X8437)
•ACM pick roll (40X8297)
•Transfer roll (40X8393)
•Tray separator roll assembly (40X8444)
•MPF pick roll and separator pad (40X8295)
N/A
NS 40X8441 1 1 Maintenance kit, 100 V (MS610de and M3150)
•100 V fuser (40X8343)
•Paper exit guide (40X8438)
•ACM pick roll (40X8297)
•Transfer roll (40X8393)
•Tray separator roll assembly (40X8444)
•MPF pick roll and separator pad (40X8295)
N/A
NS 40X8434 1 1 Maintenance kit, 110 V (MS610de and M3150)
•110 V fuser (40X8023)
•Paper exit guide (40X8438)
•ACM pick roll (40X8297)
•Transfer roll (40X8393)
•Tray separator roll assembly (40X8444)
•MPF pick roll and separator pad (40X8295)
N/A
NS 40X8436 1 1 Maintenance kit, 220 V (MS610de and M3150)
•220 V fuser (40X8024)
•Paper exit guide (40X8438)
•ACM pick roll (40X8297)
•Transfer roll (40X8393)
•Tray separator roll assembly (40X8444)
•MPF pick roll and separator pad (40X8295)
N/A
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Assembly 7: Power cords
Asm-index P/N Units/mach Units/FRU Description Removal procedure
NS 40X0269 1 1 Power cord, 2.5 m (straight)—USA, Canada N/A
NS 40X0289 1 1 Power cord, 1.8 m (straight)—USA N/A
NS 40X3141 1 1 Power cord, 2.5 m (straight)—Europe and others N/A
NS 40X0288 1 1 Power cord, 2.5 m (straight)—Argentina N/A
NS 40X0271 1 1 Power cord, 2.5 m (straight)—United Kingdom N/A
NS 40X0275 1 1 Power cord, 2.5 m (straight)—Israel N/A
NS 40X1772 1 1 Power cord, 2.5 m (straight)—Switzerland N/A
NS 40X1773 1 1 Power cord, 2.5 m (straight)—South Africa N/A
NS 40X0273 1 1 Power cord, 2.5 m (straight)—Traditional Italy N/A
NS 40X1774 1 1 Power cord, 2.5 m (straight)—Denmark N/A
NS 40X4596 1 1 Power cord, 2.5 m (straight)—Brazil N/A
NS 40X0303 1 1 Power cord, 2.5 m (straight)—China N/A
NS 40X0270 1 1 Power cord, 2.5 m (straight)—Japan N/A
NS 40X1792 1 1 Power cord, 2.5 m (straight)—Korea N/A
NS 40X1791 1 1 Power cord, 2.5 m (straight)—Taiwan N/A
NS 40X0301 1 1 Power cord, 2.5 m (straight)—Australia N/A
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Assembly 8: Miscellaneous
Asm-index P/N Units/mach Units/FRU Description Removal procedure
NS 40X8737 1 1 RFID card reader N/A
NS 40X8330 1 1 MarkNet N8352 802.11 b/g/n Wireless Print Server
Kit
N/A
NS 40X4819 1 1 Adapter, RS232C serial N/A
NS 40X5315 1 1 Screw, Ship with ISP (2) N/A
NS 40X5316 1 1 Cable, 14 pin JST for ISP N/A
NS 40X5317 1 1 Standoff, Tee with thumbscrew N/A
NS 40X4826 1 1 Adapter, N8120 GB INA N/A
NS 40X4823 1 1 Adapter, Parallel 1284-B N/A
NS 40X4827 1 1 Adapter, N8130 10/100 Fiber N/A
NS 40X8523 1 1 RS-232C Serial Interface Card N/A
NS 40X8524 1 1 1284-B Parallel Interface Card N/A
NS 40X7445 1 1 2GB DDR3 RAM N/A
NS 40X7567 1 1 1GB DDR3 RAM N/A
NS 40X8603 1 1 Forms and Barcode Card
(MS510dn, MS610dn, M1145, and M3150dn)
N/A
NS 40X8606 1 1 Forms and Barcode Card (MS610de and M3150) N/A
NS 40X8836 1 1 Forms and Barcode + Simplified Chinese Font
(MS510dn, MS610dn, M1145, and M3150dn)
N/A
NS 40X8837 1 1 Forms and Barcode + Japanese Font
(MS510dn, MS610dn, M1145, and M3150dn)
N/A
NS 40X8605 1 1 Prescribe Card (MS510dn, MS610dn, M1145, and
M3150dn)
N/A
NS 40X8608 1 1 Prescribe Card (MS610de and M3150) N/A
NS 40X8604 1 1 IPDS card (MS510dn, MS610dn, M1145, and
M3150dn)
N/A
NS 40X8607 1 1 IPDS card (MS610de and M3150) N/A
NS 40X0387 1 1 Interface device, USB-A N/A
NS 40X8527 1 1 Adapter, pcProx CASI Black Card Reader N/A
NS 40X8570 1 1 Font card, Arabic N/A
NS 40X8571 1 1 Font card, Hebrew N/A
NS 40X8568 1 1 Font card, Korean N/A
NS 40X8569 1 1 Font card, Japanese N/A
NS 40X8556 1 1 Font card, Traditional Chinese N/A
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Asm-index P/N Units/mach Units/FRU Description Removal procedure
NS 40X8557 1 1 Font card, Simplified Chinese N/A
NS 40X8555 1 1 256MB flash card N/A
NS 40X7856 1 1 160GB hard disk (MS610de and M3150) N/A
NS 40X1368 1 1 USB cable, packaged (2 m) N/A
NS 40X8695 1 1 Relocation kit (MS510) N/A
NS 40X8696 1 1 Relocation kit (MS610dn) N/A
NS 40x8697 1 1 Relocation kit (MS610de) N/A
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Appendix A: Printer specifications
Product power consumption
The following table documents the power consumption characteristics of the product.
Note: Some modes may not apply to your product.
Mode Description Power consumption
(Watts)
Printing The product is generating hard‑copy output from electronic inputs. 600 (MS510dn); 640
(MS610dn, MS610de)
Copy The product is generating hard‑copy output from hard‑copy original documents. NA
Scan The product is scanning hard‑copy documents. NA
Ready The product is waiting for a print job. 9
Sleep Mode The product is in a high‑level energy‑saving mode. 5
Hibernate The product is in a low‑level energy‑saving mode. 1
Off The product is plugged into an electrical outlet, but the power switch is turned
off.
0
The power consumption levels listed in the previous table represent time-averaged measurements. Instantaneous
power draws may be substantially higher than the average.
Values are subject to change. See www.lexmark.com for current values.
Electrical specifications
Low-voltage models
•100 to 127 V ac at 47 to 63 Hz nominal
•90 to 137 V ac, steady state operational extremes
High-voltage models
•220 to 240 V ac at 47 to 63 Hz nominal (not available in all countries)
•198 to 254 V ac, steady state operational extremes
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Operating clearances
5
1
2
3
4
1
2
3
4
5
1 Right 30 cm (12 in.)
2Front51cm(20in.)
3Left20cm(8in.)
4Rear20cm(8in.)
5Top30cm(12in.)
Allow additional clearance around the printer for adding the optional input trays.
Acoustics
All measurements are made in accordance with ISO 7779 and conform with ISO 9296.
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