Lexmark 4059-XXX Quick start guide

Lexmark Optra S
4059-XXX
Extracted From Service Manual

FirstEdition: September 2002
The following paragraph does not apply to any country where such
provisions are inconsistent with local law: LEXMARK INTERNATIONAL, INC.
PROVIDES THIS PUBLICATION “AS IS” WITHOUT WARRANTY OF ANY KIND,
EITHER EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE
IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. Some states do not allow disclaimer of express or
implied warranties in certain transactions, therefore, this statement may not apply
to you.
This publication could include technical inaccuracies or typographical errors.
Changes are periodically made to the information herein; these changes will be
incorporated in later editions. Improvements or changes in the products or the
programs described may be made at any time. Publications are not stocked at the
address given below; requests for publications should be made to your point of
purchase.
Comments may be addressed to Lexmark International, Inc., D22A/035-3,
740 New Circle Road NW, Lexington, Kentucky 40550, U.S.A. Lexmark may use
or distribute any of the information you supply in any way it believes appropriate
without incurring any obligation to you.
Lexmark and Optra are trademarks of Lexmark International, Inc., registered in
the United States and/or other countries.
©CopyrightLexmarkInternational,Inc.1998, 2002
All rights reserved.
UNITED STATES GOVERNMENT RESTRICTED RIGHTS
This software and documentation are provided with RESTRICTED RIGHTS. Use,
duplication or disclosure by the Government is subject to restrictions as set forth in
subparagraph (c)(1)(ii) of the Rights in Technical Data and Computer Software
clause at DFARS 252.227-7013 and in applicable FAR provisions: Lexmark
International, Inc., Lexington, KY 40550.
4059-XXX

Parts Catalog 7-1
4059-XXX
7. Parts Catalog
How To Use This Parts Catalog
•SIMILAR ASSEMBLIES: If two assemblies contain a majority of
identical parts, they are shown on the same list. Common parts
are shown by one index number. Parts peculiar to one or the
other of the assemblies are listed separately and identified by
description.
•AR: (As Required) in the Units column indicates that the
quantity is not the same for all machines.
•CC: (Color Code) in the Description column indicates the part is
identified by a color marking on the part.
•NS: (Not Shown) in the Asm-Index column indicates that the
part is procurable but is not pictured in the illustration.
•PP: (Parts Packet) in the Description column indicates the part
is contained in a parts packet.
•INDENTURE: The indenture is marked by a series of dots
located before the parts description. The indenture indicates the
relationship of a part to the next higher assembly. For example:
INDENTURE RELATIONSHIP OF PARTS
(No dot) MAIN ASSEMBLY
(One dot) o Detail parts of a main assembly
(One dot) o Subassembly of the main assembly
(Two dot) o o Detail part of a one-dot subassembly
(Two dot) o o Subassembly of a one-dot subassembly
The Optra S laser printer is available in eleven models. The model
designations are as follows:
1250 (4059-121) 1255 (4059-125) 1620 (4059-162)
1625 (4059-165) 1650 (4059-160) 1855 (4059-185)
2420 (4059-242) 2450 (4059-240) 2455 (4059-245)
1855-C01 (4059-185) 3455 (4059-345)
The parts catalog uses the four digit model number to identify model
specific FRUs.

7-2 4059 Service Manual
4059-XXX
Assembly 1: Covers

Parts Catalog 7-3
4059-XXX
Asm-
Index Part Number Units Description
1-1 99A0553 1 Support, Paper
1-2 99A0463 1 Spacer, Front 2450/2455/3455
1-2 99A0464 1 Spacer, Front
1620/1650/2420/1250/1255/1855/1625
1-3 99A0016 1 Cover, Fuser Wick Assembly
1-4 99A0004 1 Spring, Latch
NS 3 Screw, Right Side Cvr Mtg PP 99A0263
1-5 99A0011 1 Cover, RIght Side
1250/1620/1650/2420/1855/1625
1-5 99A0012 1 Cover, Right Side 2450/2455/3455
1-6 99A0008 1 Hinge, Upper Front Cover
1-7 99A0007 1 Label, TLI/ID/Serial No. - Blank
1-8 99A0023 1 Cover Assembly, Lower Front
1250/1255/1620/1625/1650/1855/2420
1-8 99A0020 1 Cover Assembly, Lower Front
2450/2455/3455
1-8A 99A0022 1 Cap, MPT 2450/2455/3455
1-9 99A0021 1 O-Ring, Lower Front Door
NS 5 Screw, Upper Front Cvr Mtg PP 99A0263
1-10 99A0917 1 Kit, Upper Front Cover with Labels
NS 99A0458 1 Labels, Upper Front Cover
1-11 99A0630 1 Bezel, Operator Panel, English
1-11 99A0631 1 Bezel, Operator Panel, France
1-11 99A0632 1 Bezel, Operator Panel, Italy
1-11 99A0633 1 Bezel, Operator Panel, Germany
1-11 99A0634 1 Bezel, Operator Panel, Spain
1-11 99A0535 1 Bezel, Operator Panel, Denmark
1-11 99A0536 1 Bezel, Operator Panel, Netherlands
1-11 99A0537 1 Bezel, Operator Panel, Norway
1-11 99A0538 1 Bezel, Operator Panel, Sweden
1-11 99A0539 1 Bezel, Operator Panel, Brazil/Portugal
1-11 99A0540 1 Bezel, Operator Panel, Finland
1-11 99A0541 1 Bezel, Operator Panel, Japan

7-4 4059 Service Manual
4059-XXX
Assembly 1: Covers (continued)

Parts Catalog 7-5
4059-XXX
Asm-
Index Part Number Units Description
1-12 99A0001 1 Operator Panel Assembly
1-13 99A0009 1 Cover, Left Side
1250/1255/1620/1650/2420/1855/1625
1-13 99A0010 1 Cover, Left Side 2450/2455/3455
NS 5 Screw, Left Side Cvr Mtg PP 99A0263
1-14 99A0017 1 Door, Left Panel 1650/1855/2420
1-14 99A0019 1 Door, Left Panel 1250/1255/1620/1625
1-14 99A0018 1 Door, Left Panel 2450/2455/3455
1-15 99A0296 1 Switch, Cover Open w/Operator Panel Cable
Assembly
1-16 99A0003 1 Latch, Upper Cover
1-17 99A0013 1 Cover, Laser Assembly
NS 6 Screw, Laser Cover PP 99A0263
NS 99A0552 1 Cover Assembly, Redrive Cap
NS 99A0573 2 Nut, Front Spacer Mounting 2450/2455/3455
1-18 99A0550 1 Shield, ESD Cover Open
1-19 99A0031 1 Bracket, Cover Open Switch
1-20 99A0036 1 Spring, Cover Open Switch
1-21 2 Screws, Contact Mounting PP 99A0263
1-22 99A0814 1 Cable, Smart Cartridge 3455
1-23 99A0816 1 Contact, Smart Cartridge Ground 3455
1-24 99A0815 2 Contact, Smart Cartridge 3455
1-25 99A0817 1 Cover, Smart Cartridge Contact 3455
1-26 99A0834 1 Plunger, Overstress Smart Cartridge 3455
NS 99A0577 1 Cable Tie

7-6 4059 Service Manual
4059-XXX
Assembly 2: Frame

Parts Catalog 7-7
4059-XXX
Asm-
Index Part Number Units Description
2-1 99A0425 1 Support, Cross Brace
2-2 99A0463 1 Spacer, Front 2450/2455/3455
2-2 99A0464 1 Spacer, Front
1250/1255/1620/1650/2420/1855/1625
2-3 99A0033 1 Duct, Left Stacker 2450/2455/3455
2-3 99A0034 1 Duct, Left Stacker
1250/1620/1650/2420/1855/1625
2-4 99A0867 1 Duct, Main Body
2-5 99A0551 1 Support, Left Lower Stacker
2-6 99A0114 1 Duct, LVPS Left Side
2-7 99A0113 1 Pan, Drip ITC
2-8 99A0045 2 Latch, Cartridge Assembly
2-9 99A0039 2 Roller, Developer Support
2-10 99A0058 4 Pad, Machine Mounting
2-11 99A0558 1 Transfer Plate Assembly
2-11 99A0828 1 Transfer Plate Assembly 3455
2-12 99A0904 1 Plate Assembly, Stacker Ground
2450/2455/3455
2-12 99A0561 1 Support, Right Stacker
1250/1255/1620/1650/2420/1855/1625
2-13 99A0111 1 Right Sideframe
2-14 99A0043 1 Track, Cartridge Guide RH
2-15 99A0049 1 Fan, Auxiliary 2420/2450/3455
2-16 1 Contact Kit PP 99A0585
3 o Contact, Doctor Blade/TAR/Developer Roll
1 o Contact, PC Drum
1 o Contact, Charge Roll
4 o Block, Contact Mounting
5 o Screw, Contact Mounting
2-16A 99A0805 1 Contact, Charge Brush 3455
2-17 99A0466 1 Sensor, Toner Cartridge Level
2-18 99A0026 1 Tray Bias Arm Assembly
2-19 99A0028 1 Spring, Tray Bias
2-20 99A0038 1 Pan, Center Assembly

7-8 4059 Service Manual
4059-XXX
Assembly 2: Frame (continued)

Parts Catalog 7-9
4059-XXX
Asm-
Index Part Number Units Description
2-21 99A0056 1 Deflector, Upper PF
2-22 99A0055 1 Deflector, Inner
2-23 99A0042 1 Frame, EP Module
2-24 99A0053 1 Sensor, Input
2-25 99A0063 1 Spring, PA Out Activate
2-26 99A0046 1 Cover, Gap
1620/1625/1650/1855/2420/2450/2455
2-26 99A0804 1 Cover, Gap 3455
2-27 99A0549 1 Shield, ESD Assembly with label
2-28 99A0029 1 Left Side Frame
2-29 99A0128 1 Board, Input Tray (ITC)
2-30 99A0189 1 Frame Extension 1650/2420/1855
2-30 99A0037 1 Frame Extension 2450/2455/3455
2-31 99A0899 1 Pan, Motor Drip
2-32 99A0044 1 Track, Cartridge Guide LH
2-33 99A0567 1 Link, Gear Release
2-34 99A0555 1 Bracket, Counterbalance Hinge Spring
2-35 99A0556 1 Spring, Counterbalance
NS 17 Screw PP 99A0263
2-36 99A0030 1 Fan, Main
2-36 99A0803 1 Fan, Main 3455
2-37 99A0377 1 Flag Kit, Standard Bin Level
1650/1855/2420
2-37 99A0378 1 Flag Kit, Standard Bin Level 2450/2455/3455
2-37 99A0794 1 Flag, Standard Bin Level 1855-C01
NS 99A0499 1 Flap, 250 Paper Output Bin 1855-C01
2-38 99A0062 1 Bracket, Level Sensor 1650/2420/2450/3455
2-39 99A0138 1 Sensor, Standard Bin Level
1620/1625/1650/1855/2420/2450/2455/3455

7-10 4059 Service Manual
4059-XXX
Assembly 3: Printhead

Parts Catalog 7-11
4059-XXX
Asm-
Index Part Number Units Description
3-1 99A0065 1 Printhead Assembly,
1620/1625/1650/1250/1255
3-1 99A0398 1 Printhead Assembly, 1855
3-1 99A0066 1 Printhead Assembly, 2420/2450/2455
3-1 99A0829 1 Printhead Assembly, 3455
NS 3 Screw, Printhead Mounting PP 99A0263

7-12 4059 Service Manual
4059-XXX
Assembly 4: Paper Feed (Autocompensator)

Parts Catalog 7-13
4059-XXX
Asm-
Index Part Number Units Description
4-1 99A0060 1 Sensor, Paper Out Internal Tray
4-2 99A0067 1 Pick Arm Assembly (250)
4-3 99A0070 2 Pick Rolls
NS 1 Screw, Hanger PP 99A0263

7-14 4059 Service Manual
4059-XXX
Assembly 5: Paper Feed - Multipurpose Unit

Parts Catalog 7-15
Asm-
Index Part Number Units Description
5-1 99A0075 1 Screw, Socket Set M4X5 mm
1250/1255/1650/1620/2420/1855/1625
5-2 99A0071 1 Arm Assembly, MPT
1620/1650/1250/1255/2420/1855/1625
5-3 99A0076 1 Pick Roll Assembly
1250/1255/1620/1650/2420/1855/1625
5-4 99A0081 1 Spring Assembly, Separator
1620/1650/1250/1255/2420/1855/1625
5-5 99A0083 1 MPT Pad Assembly Kit
o Restraint Pad
o MPT Pad Assembly
1250/1255/1620/1650/2420/1855/1625
5-6 99A0077 1 Deflector Assembly, MPT
1620/1650/1250/1255/2420/1855/1625
5-7 99A0080 1 Deflector, Lower
5-8 2 Screw, Lower Deflector Mounting 8 mm
PP 99A0263 2450
5-8 2 Screw, Lower Deflector Mounting 12mm
PP 99A0263
1250/1255/1620/1650/2420/1855/1625
5-9 99A0021 1 O-Ring, Lower Front Door
5-10 99A0084 1 Flag, MPT Paper Out
1250/1255/1650/1620/2420/1855/1625
5-11 99A0082 1 Plate Assembly, MPT
1620/1650/1250/1255/2420/1855/1625
5-12 99A0078 1 Sensor, MPT Paper Out
1250/1255/1620/1650/2420/1855/1625
5-13 99A0073 2 Screw, Damper
1620/1650/1250/1255/2420/1855/1625
5-14 1 Screw, Frame Mounting
PP 99A0263
1620/1650/1250/1255/2420/1855/1625
NS 2 Clip, Pick Roll Shaft PP 99A0267
5-15 99A0072 1 Solenoid, MPT (Frame)
1620/1650/1250/1255/2420/1855/1625
5-16 99A0074 2 Bushing, Pick Roll Shaft
1250/1255/1620/1650/2420/1855/1625

7-16 4059 Service Manual
4059-XXX
Assembly 6: Paper Feed - Alignment

Parts Catalog 7-17
4059-XXX
Asm-
Index Part Number Units Description
6-1 99A0089 1 Alignment Assembly Paper Feed
6-2 99A0492 1 Screw, Paper Reference Adjustment
6-3 99A0566 1 Nut
6-4 99A0559 1 Lever, Bellcrank Release
6-5 99A0565 1 Washer, Reference Adjustment
NS 99A0490 1 Clip, Reference Ground
NS 2 Screw, Alignment Asm Mtg PP 99A0263

7-18 4059 Service Manual
4059-XXX
Assembly 7: Paper Feed - Output