Lexmark MX610 Series User manual

MX610 & XM3150
Machine Type 7016-630, -67x
Service Manual
•Start diagnostics
•Maintenance
•Safety and notices
•Trademarks
•Index
April 12, 2016 www.lexmark.com
P/N 12G2272
www MK-Electronic de

Parts catalog
Legend
The following column headings are used in the parts catalog:
•ASM‑index—Identifies the assembly and the item in the diagram. For example, 3‑1 indicates Assembly 3
and item 1 in the table.
•Part number—Identifies the unique number that correlates with the part.
•Units/mach—Refers to the number of units actually used in the base machine or product.
•Units/option—Refers to the number of units in a particular option.
•Units/FRU—Refers to the number of units in a particular FRU.
•Description—A brief description of the part.
The following abbreviations are used in the parts catalog:
•NS (not shown) in the Asm‑index column indicates that the part is procurable but is not pictured in the
illustration.
•PP (parts packet) in the Description column indicates that the part is contained in a parts packet.
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Assembly 1: Covers
2
3
4
5
6
7
8
9
10
15
16
1
11
12
12
17
13
18
18
14
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Assembly 1: Covers
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 40X9102 1 1 Output expander N/A
240X9099 1 1Topcover “Top cover removal” on page 349
3 40X9096 1 1 Exit rear door “Rear exit door removal” on page 340
440X9084 1 1Divertercover “Diverter cover removal” on page 348
540X9087 1 1Rearcover “Rear cover removal” on page 341
640X9090 1 1Rightcover “Right cover removal” on page 275
7 40X9100 1 1 Memory access door
(MFP)
“Memory access door removal” on
page 278
8 40X8086 1 1 550‑sheet tray insert N/A
9 40X9068 1 1 Front access cover
(MPF)
“Front access cover removal” on
page 314
10 40X9148 1 1 Cartridge plunger “Cartridge plunger removal” on
page 291
11 40X9131 1 1 MPF tray cover “MPF tray removal” on page 309
12 41X0994 1 1 MPF tray links “MPF tray removal” on page 309
13 40X9095 1 1 Front bin cover “Front bin cover removal” on page
295
14 40X9101 1 1 Name plate cover “Name plate cover removal” on
page 293
15 40X9086 1 1 Left cover “Left cover removal” on page 262
16 40X9126 1 1 Bin full sensor cable “Bin full sensor cable removal” on
page 352
17 40X9092 1 2 Bin full sensor “Bin full sensor/lens removal” on
page 350
18 40X9127 1 1 IR sensor lens “Bin full sensor/lens removal” on
page 350
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Assembly 2: Imaging
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Assembly 2: Imaging
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 40X9108 1 1 ADF separator roller “ADF separator roll removal ” on
page 357
2 40X9054 1 1 ADF input tray “ADF input tray removal” on page 360
3 40X9093 1 1 ADF assembly “ADF unit removal” on page 360
440X9110 1 1Restraintpad “Restraint pad removal” on page 372
5 40X5804 1 1 Flatbed cushion (legal) “Flatbed cushion removal ” on
page 358
6 40X7546 1 1 ADF right hinge “ADF hinge removal” on page 369
7 40X9094 1 1 Flatbed “Flatbed assembly removal” on
page 370
840X9051 1 1MPFUSBcable “USB cable removal” on page 367
9 40X9053 1 1 USB cable bracket “USB cable bracket removal” on
page 302
10 40X9097 1 1 Scanner front cover “Scanner front cover removal” on
page 359
11 40X9088 1 1 Cave light lens “Cave light lens removal” on page 303
12 40X9080 1 1 Speaker cable “Speaker cable removal” on page 370
13 40X9129 1 1 ADF left hinge “ADF hinge removal” on page 369
14 40X9050 1 1 MPF wireless cable “USB wireless cable removal” on
page 368
15 40X9079 1 1 Speaker “Speaker removal” on page 302
16 40X8736 1 1 ADF pick roll N/A
17 40X9142 1 1 ADF top cover (legal) “ADF top cover assembly removal” on
page 365
18 40X9117 1 1 High end ADF cable “ADF cable removal” on page 366
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Assembly 3: Control panel
3
2
1
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Assembly 3: Control panel
Asm-index P/N Units/mach Units/FRU Description Removal procedure
140X9125 1 1Controlpanelcover
(MX610de)
“Control panel cover removal” on
page 305
1 40X9132 1 1 Control panel cover
(MX611de and XM3150)
“Control panel cover removal” on
page 305
140X9133 1 1Controlpanelcover
(MX611dhe)
“Control panel cover removal” on
page 305
2 41X0756 1 1 Control panel assembly “Control panel assembly removal”
on page 296
3 40X9052 1 1 UICC cable N/A
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Assembly 4: Electronics 1
1
2
9
10
8
7
3
4
5
6
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Assembly 4: Electronics 1
Asm-index P/N Units/mach Units/FRU Description Removal procedure
140X8079 1 1GalvoLSU* “Laser scanning unit (LSU) removal”
on page 353
141X0362 1 1PolygonLSU* “Laser scanning unit (LSU) removal”
on page 353
240X8343 1 1Fuser,100V “Fuser removal” on page 345
2 40X8023 1 1 Fuser, 110 V “Fuser removal” on page 345
2 40X8024 1 1 Fuser, 220 V “Fuser removal” on page 345
340X9119 1 1Binfullsensor “Bin full sensor/lens removal” on
page 350
4 40X9181 1 1 Cooling fan “Cooling fan removal” on page 279
5 40X9254 1 1 Controller board* (galvo
LSU)
“Controller board removal” on
page 280
5 41X0485 1 1 Controller board*
(polygon LSU)
“Controller board removal” on
page 280
640X7592 1 1Traypresentsensor“Tray present sensor removal” on
page 278
7 41X0259 1 1 Narrow media sensor N/A
8 40X8280 1 1 Front input guide “Front input guide removal” on
page 316
9 40X8300 1 1 MPF solenoid “MPF solenoid removal” on page
266
10 40X8301 1 1 Reverse solenoid “Reverse solenoid removal” on
page 271
NS 40X7854 1 1 Fax card N/A
NS 41X0363 1 1 Polygon laser scanning
unit (LSU) frame*
‑‑
NS 41X0759 1 1 Polygon LSU cable ‑‑
NS 41X0913 1 1 Video cable (galvo LSU) ‑‑
* To determine what type of LSU (galvo or polygon) the printer supports and whether it is compatible with the
controller board:
•Check the serial number of the printer. If the sixth digit character assigned is in the P–Z range, then the LSU
is polygon (example: 4514 2ZHH 007CR). If the sixth digit character assigned is in the 0–9 or B–N range,
then the LSU is galvo (example: 4514 20HH 007CR7.
•Check the color of the controller board. For polygon LSU, the color of the compatible controller board is
blue. For galvo LSU, the color is green.
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Assembly 5: Electronics 2
4
3
2
1
5
6
8
9
7
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Assembly 5: Electronics 2
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 40X8048 1 1 Front door sensor “Front door sensor removal” on
page 316
2 40X8266 1 1 Cartridge smart chip
contact
“Toner cartridge smart chip contact
removal” on page 284
3 40X8046 1 1 Toner density sensor “Toner density sensor removal” on
page 328
4 40X7797 1 1 Power supply, 100 V/110
V
“Power supply removal” on page 321
4 40X7798 1 1 Power supply, 220 V “Power supply removal” on page 321
540X8044 1 1Indexsensor “Index sensor removal” on page 326
6 40X8043 1 1 Duplex sensor and
input sensor
“Duplex sensor and input sensor
removal” on page 323
7 40X8800 1 1 Media present sensor
flag
“Media present sensor flag removal”
on page 330
8 40X7592 1 1 Media present sensor “Media present sensor removal” on
page 326
9 40X8045 1 1 Trailing edge sensor “Trailing edge sensor removal” on
page 329
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Assembly 6: Frame
1
12
13
14
16
15
7
6
9
17
5
10
11
8
3
4
2
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Assembly 6: Frame
Asm-index P/N Units/mach Units/FRU Description Removal procedure
140X8393 1 1Transferroll “Transfer roll removal” on page 290
2 40X9098 1 1 Stapler diverter
spring
“Diverter spring removal” on page 348
3 40X9082 1 1 Redrive assembly “Redrive assembly removal” on
page 341
440X8850 1 1Redriveshaft “Redrive shaft removal” on page 343
540X9116 1 1Staplercable “Stapler cable removal” on page 346
6 40X8275 1 1 Duplex assembly “Duplex removal” on page 322
7 40X8084 1 1 ACM liftplate gearbox “Pick/lift motor gearbox removal” on
page 336
840X9523 1 1Trayguide “Tray guide removal” on page 337
941X0958 2 2Picktire N/A
10 41X0959 1 1 ACM assembly
(standard tray only)
“ACM assembly removal” on page 334
11 40X8295 2 2 MPF pick roller and
separator pad
“MPF pick roller removal” on page 312
and
“Separator pad removal” on page 318
12 40X8279 1 1 Jam access cover “Jam access cover removal” on page
313
13 40X8777 1 1 MPF gearbox “MPF gearbox removal” on page 268
14 40X8277 1 1 Duplex gear
assembly
“Duplex gear assembly removal” on
page 273
15 40X8085 1 1 Main drive gearbox “Main drive gearbox removal” on
page 264
16 40X8083 1 1 Cartridge gearbox “Cartridge gearbox removal” on
page 272
17 40X8299 1 1 Front mounts “Left front mount removal” on page
287
“Right front mount removal” on
page 288
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Assembly 7: Option trays
3
4
5
6
1
2
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Assembly 7: Option trays
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 40X8287 1 1 250-sheet tray N/A
1 40X8286 1 1 550-sheet tray N/A
1 40X9654 1 1 550-sheet tray, lockable N/A
240X8520 1 1Dustcover,250‑sheet tray “Dust cover removal” on
page 339
2 40X8521 1 1 Dust cover, 550‑sheet tray “Dust cover removal” on
page 339
3 40X8262 1 1 ACM assembly (option tray
only)
“ACM assembly removal” on
page 376
4 40X8443 1 1 Pick roller assembly “Pick roller removal” on
page 373
5 40X8444 1 1 Separator roll assembly “Separator roll assembly
removal” on page 374
6 40X8528 1 1 250-sheet tray insert (option
tray only)
N/A
6 40X8529 1 1 550-sheet tray insert (option
tray only)
N/A
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Assembly 8: Staple finisher option
1
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Assembly 8: Staple finisher option
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 40X8121 1 1 Staple finisher option “Staple finisher option removal” on
page 379
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Assembly 9: Staple finisher (right)
1
2
34
5
6
7
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Assembly 9: Staple finisher (right)
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 40X8144 1 1 Stapler interface cable “Stapler interface cable removal” on
page 401
2 40X7592 1 1 Sensor (stapler access
door)
“Sensor (stapler access door) removal”
on page 385
3 40X8139 1 1 Stapler door close limit
switch with cable
“Stapler door close limit switch
removal” on page 387
4 40X8142 1 1 Stapler carriage
assembly
“Stapler carriage assembly removal”
on page 385
540X8130 1 1Staplerrightcover“Stapler right cover removal” on
page 382
6 40X8129 1 1 Stapler cartridge
access door
“Stapler cartridge access door
removal” on page 380
7 40X8149 1 1 Staple roll holder “Staple roll holder removal” on
page 381
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