LEYBOLD TURBO.POWER 800 User manual

TURBO.POWER 800
Power supply
Operating instructions 300903162_002
Part No. 800100V0010

Copyright notice
©Leybold GmbH. All rights reserved.
Trademark credit
Leybold and the Leybold logo are trademarks of Leybold GmbH, Bonner
Strasse 498, D-50968 Cologne.
Disclaimer
The content of this manual may change from time to time without notice.
We accept no liability for any errors that may appear in this manual nor do
we make any expressed or implied warranties regarding the content. As far
as practical we have ensured that the products have been designed and
constructed to be safe and without risks when properly installed and used
in accordance with their operating instructions.
We accept no liability for loss of prot, loss of market or any other indirect
or consequential loss whatsoever.
Product warranty and limit of liability are dealt with in our standard terms
and conditions of sale or negotiated contract under which this document is
supplied.
You must use this product as described in this manual. Read the manual
before you install, operate, or maintain the product.

1 Important safety information. . . . . . . . . . . . . . . . . . 4
2 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Supplied equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Use as a benchtop unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 Installation to the pump. . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.1 Start up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.2 Shut down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.3 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5 Certicates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Contents

1 Important safety information
CAUTION: SAFETY INFORMATION
Refer to the individual pump operating instructions for applicable safety information.
CAUTION: DANGEROUS VOLTAGE
Risk of electric shock and damage to the equipment. Make sure that the mains power
supply is switched off before you connect or disconnect the mains cable.
The TURBO.POWER 800 must only be opened by certied Leybold Service Centres.
Opening by unauthorised personnel voids warranty.
Figure 1. Do not open
BC-00-A
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Important safety information

2 Description
The TURBO.POWER 800 is a power supply unit for powering the
TURBOVAC 850 i(X) - 1450 i(X) turbomolecular pumps. It is for indoor use
only.
The mains input is protected by a fuse.
The TURBO.POWER 800 can be tted to the pump or used as a benchtop
unit.
2.1 Supplied equipment
▪TURBO.POWER 800
▪4 feet (to be assembled for use as a benchtop unit)
2.2 Accessories
Cable TURBOVAC 850 i(X) - 1450 i(X) - TURBO.POWER 800
3 m
5 m
800096V0303
800096V0503
Mains cable for TURBO.POWER 800, 2.5 m long
with Euro plug
with US plug 6-15 P
with US plug 5-15 P
with UK plug
Mains input socket (only)
411310V03
411320V03
411340V03
411330V03
411300V03
Bracket for mounting to the pump (washers and bolts en
closed)
800100V0110
2.3 Technical data
Input
Mains voltage 100 - 240 V a.c. ± 10%, 50/60 Hz
Maximum power consumption 1100 VA
Efciency 84 %
Leakage current 2 mA / 230 V a.c.
AC fusing 15 A slow-blow
Output
Nominal DC output voltage 48 V ± 5% /-10%
Maximum DC continuous current 10.65 A
DC peak current (30 min) (limited by pump,
controlled by power supply)
17.1 A
Maximum rated power output 800 W
Other data
Weight 4.9 kg
Protection type EN 60529
UL50 E
IP 54
Type 1
Ambient temperature
during operation
in storage
5 – 40 °C
-15 – +70 °C
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Description

Relative air humidity 5 to 85 % non condensing
Overvoltage category II
Contamination grade 2
Resistance to interference 61000-6-2 Industry
Interference sourcing 61000-6-3 Household
Maximum operating altitude 2000 m above sea level without
any power derating
>2000 m up to 3000 m with a de
rating of 1%/100 m
Figure 2. Dimensions in mm
210
177.5
36.5
242
103
53
39
53.5
75
40
150
BC-00-A
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Description

3 Installation
Refer to the individual pump operating instructions for installation
information.
3.1 Use as a benchtop unit
Figure 3. Benchtop unit
BC-00-A
Fix the supplied adhesive feet to the power supply unit and place the unit on
an even, level surface.
3.2 Installation to the pump
1. Attach the bracket to the power supply unit using 6x M4x14 bolts,
washers and spring washers. Tighten with a torque of 3 Nm. Refer to
Figure: Mount the bracket to the power supply.
2. Attach the bracket with the power supply unit to the pump. Refer to
Figure: Mount the bracket to the pump.
▪If there is no air cooler, attach the bracket using 4x M5x14 bolts,
washers and spring washers and tighten with a torque of 5 Nm.
▪If the air cooler is mounted, attach the bracket using 4x M5x16
bolts, washers and spring washers and tighten with a torque of 5
Nm.
3. Insert the connecting cable between the pump and TURBO.POWER
800.
4. Tighten the cable through the plug at the connection end.
The unit is not equipped with a mains switch. It will power up after the mains
cable is connected.
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Installation

Figure 4. Mount the bracket to the power supply
BC-00-B
Figure 5. Mount the bracket to the pump
BC-00-B
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Installation

4 Operation
CAUTION: DANGEROUS VOLTAGE
Risk of electric shock and damage to the equipment. The turbomolecular pump and
the TURBO.POWER 800 must only be operated if installed in compliance with the
information provided in the Operating Instructions.
The disconnecting device must be easily accessible.
4.1 Start up
CAUTION: DANGEROUS VOLTAGE
Risk of electric shock and damage to the equipment. Make sure that the mains power
supply is switched off before you connect or disconnect the mains cable.
The mains power supply must have a suitable earth connection.
To start the TURBO.POWER 800 do the steps that follow:
1. Plug in the mains cable.
2. Secure the mains cable so that it cannot be pulled out inadvertently.
To test the connection, switch the turbomolecular pump on and off. Refer to
the applicable turbomolecular pump operating instructions for information.
The turbomolecular pump will start only when the mains cable is plugged
and a start command is provided.
4.2 Shut down
To shut down the TURBO.POWER 800 do the steps that follow:
1. Switch off the turbomolecular pump.
2. Wait for the rotor of the pump to stop. The Green status LED will stop
ashing to conrm that the rotor is ideal.
Note:
The rotor can take several minutes to stop. With the DC power supply
off, the turbomolecular pump will act as a generator supplying the
frequency converter with energy as indicated by the yellow power LED.
3. Disconnect the mains plug from the power supply.
In case of an emergency shutdown, disconnect the mains plug.
4.3 Maintenance
The TURBO.POWER 800 is maintenance free. Repairs must only be done
by Leybold.
You must disconnect the mains plug from power supply and make sure that
the system is protected against automatic restart during any repair work.
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Operation

5 Certicates
The TURBO.POWER 800 have been successfully tested by the TÜV
Rheinland of North America according to the requirements of
▪UL 61010-1:2012
CSA C22.2 No. 61010-1-12
cTUVus Certicate No. CU72204400.01
cTUVus File No. 32084633.001
The TÜV Rheinland of North America is a “Nationally Recognized Testing
Laboratory” (NRTL) for the USA and Canada.
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Certicates