Life Fitness 90R User manual

Arctic Silver 90R Recumbent Bike
Customer Support Services
PARTS MANUALrevised 29 Apr 2008

2
ARCTIC SILVER 90R 90R-0XXX-02
REFERENCES S/N CCJ100000 and UP
OPERATION MANUAL M051-00K39-A020
ACCESSORY TRAY KIT AK39-00052-0004
HARDWARE BAG GK39-00002-0008
POLAR UPGRADE KIT GK39-00002-0001
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
SERVICE MANUAL M051-00K39-A012

3
ARCTIC SILVER 90R 90R-0XXX-02
CONTENTS S/N CCJ100000 and UP
Page
CONSOLE COMPONENTS ..............................................................................................4
CONSOLE SUPPORT ASSEMBLY..................................................................................5
SHROUDS, END CAP, CRANKARMS AND PEDALS.....................................................6
BELTS...............................................................................................................................7
POWER CONTROL BOARD ............................................................................................8
ALTERNATOR W/PULLEY ..............................................................................................9
CRANKSHAFT AND BEARING ASSEMBLY...................................................................10
INTERMEDIATE SHAFT AND BEARING ASSEMBLY....................................................11
IDLER BRACKET ASSEMBLY.........................................................................................12
SEAT ASSEMBLY…………….………………………………………………………………….13
SEAT BOTTOM ASSEMBLY..………………………………………………………………..…14
SEAT FRAME ASSEMBLY….………………………………………………………………….15
SEAT PADS AND ACCESSORY TRAY.………………………………………………………16
EXTRUSION ASSEMBLY..………………………………………………………………………17
SEAT LOCKING ASSEMBLY…………………………………………………………………...18
WHEEL AND LEVELER…………………………………………………………………………..19
CABLES…………………………………………………………………………………………….20

4
ARCTIC SILVER 90R 90R-0XXX-02
Console Components S/N CCJ100000 and UP
Console Assembly Overlay/Bezel/Switch Assy.
AK63-00162-0001 Eng Met AK63-00167-0001 Eng Met
AK39-00072-0003 Ger Met AK63-00167-0003 Ger Met
AK39-00072-0004 Spn Met AK63-00167-0004 Spn Met
AK39-00072-0006 Jap Met AK63-00167-0006 Jap Met
AK39-00072-0007 Frn Met AK63-00167-0007 Frn Met
AK39-00072-0008 Itl Met AK63-00167-0008 Itl Met
AK39-00072-0009 Dut Met AK63-00167-0009 Dut Met
AK39-00072-0010 Por Met AK63-00167-0010 Por Met
Console Board
A
084-92220-A006
Console Case Assembly
AK63-00121-0001
Battery Door
0K63-01029-0001
Phillips Pan Screws(13)
0017-00101-1650
Upper Overlay
Lower Overlay
Console Decal
0K63-01277-0000
Battery, 9V
0017-00003-0757

5
ARCTIC SILVER 90R 90R-0XXX-02
Console Support Assembly S/N CCJ100000 and UP
10-Pin Connector
Main Wiring Cable
4-Pin
Heart Rate Cable
Console Support
AK39-00003-0002
Console Mounting
Screw(4)
0017-00101-1744
Frame Post
Frame Post Bolt(4)
0017-00101-1756
Grip(2)
0K39-01005-0001

6
ARCTIC SILVER 90R 90R-0XXX-02
Shrouds, End Cap and Pedals S/N CCJ100000 and UP
End Cap
AK39-00050-0005
Decal
0K51-01085-0001
End Cap Screws(2)
0017-00101-1614
Left Shroud
AK39-00033-0008
Decal
0K39-01070-0000
Left Pedal
AK63-00123-0004
Pedal Strap
(not shown)
0K63-01237-0004
Shroud Screws(4)
0017-00101-1741
Right Shrou
d
AK39-00033-0007
Decal
0K39-01070-0000
Right Pedal
AK63-00123-0003
Pedal Strap (not shown)
0K63-01237-0003
Crank Arm, RT
0K39-01042-0007
Screws(3)
0017-00101-1855
Shroud Screws(7)
0017-00101-1741
Crank Arm, LT
0K39-01042-0008
Screws(3)
0017-00101-1855

7
ARCTIC SILVER 90R 90R-0XXX-02
Belts S/N CCJ100000 and UP
Resistor
100E-00002-0084
Pan Screw(2)
0017-00101-1057
W
asher(2)
0017-00104-0309
Resistor Retainer
0K39-01043-0000
Hex Nut(3)
0017-00103-0081
Mounting Rod
0K63-01166-0000
Mounting Bracket
0K39-01036-0000
Hex Nut
0017-00103-0081

8
ARCTIC SILVER 90R 90R-0XXX-02
Power Control Board S/N CCJ100000 and UP
Assembly Number - AK39-00022-0002
Bracket
0K39-01027-0000
Philip Screw(4)
0017-00101-0823
Plastic Grommet(4)
0017-00042-0821
Power Control
Board
B084-92064-A000
Belt Poly-V 490J6
0017-00009-0735
V
Belt-450J8
0K63-01066-0001

9
ARCTIC SILVER 90R 90R-0XXX-02
Alternator w/Pulley Assembly S/N CCJ100000 and UP
Assembly Number – AK63-00093-0000
Alternator Pulley
0K61-02500-0001 Alternator
0017-00009-0841
Locking Nut
0017-00103-0117 Washer
0017-00104-0044
Bolt
0017-00101-0956

10
ARCTIC SILVER 90R 90R-0XXX-02
Crank Shaft and Bearing Assembly S/N CCJ100000 and UP
Flywheel Screws (3)
0017-00101-1715
Washers (3)
0017-00104-0458
Pulley Assembly
AK63-00051-0000
Pulley
0K63-01018-0000
Crank Arm Hub
0K63-01095-0001
*Small Thrust Washer (2)
0K63-01129-0000
*Needle Bearing (2)
0K63-01344-0000
*Large Thrust Washer (2)
0K63-01129-0001
*Small Snap Ring (2)
0017-00100-0241
*Bowed Retainer Ring (2)
0017-00100-0243
Washer (2)
0017-00104-0409
Bolt (2)
0017-00101-1705
*Crankshaft
0K63-01012-0001
*Crankshaft & Bearing Kit
GK63-00002-0077
Crank Arm Hub (2)
0K63-01095-000
1

11
ARCTIC SILVER 90R 90R-0XXX-02
Intermediate Shaft and Bearing Assembly S/N CCJ100000 and UP
Intermediate
Bearings (2,
not available
separately)
Spacer (not
available
separately)
Intermediate Pulley
(not available separately)
Intermediate Shaft and
Bearing Assembly Kit
GK63-00002-0007
Magnet
118E-00001-0124
(not included in kit)
Retaining Ring
0017-00100-0242
Delrin Washers (2)
0017-00104-0455
Clutch Assembl
y
AK63-00026-0000
(not included in kit)

12
ARCTIC SILVER 90R 90R-0XXX-02
Idler Bracket Assembly S/N CCJ100000 and UP
Idler Bracket Assembly – AK63-00021-0000
Idler Bracket
0K63-01050-0000
Idler Bearing
A
K63-00008-0000
Lock Nut
0017-00103-0218

13
ARCTIC SILVER 90R 90R-0XXX-02
Seat Assembly S/N CCJ100000 and UP
Foam Grip
0K14-01926-0005
End Cap
0K19-01208-0001
Seat Assembly
A
K51-00034-0003

14
ARCTIC SILVER 90R 90R-0XXX-02
Seat Assembly - Bottom S/N CCJ100000 and UP
Lock Assembly
Screw(2)
0017-00101-1748
Locking Nut(8)
0017-00103-0325
Bolt(4)
0017-00101-1743
Washer(4)
0017-00104-0462
Spacer(4)
0K51-01044-0000
Roller Assembly
AK51-00056-0001
Roller (2), LT
0K51-01034-0002
Roller Shield(4)
0K51-01059-0001
Locking Nut(4)
0017-00103-0326
Washer
0017-00104-0461
Roller (2), RT
0K51-01034-0001
Washer(4)
0017-00104-0463

15
ARCTIC SILVER 90R 90R-0XXX-02
Seat Frame Assembly S/N CCJ100000 and UP
Plastic Shield
0K19-01185-0001
Complete Seat Assembly
AK51-00027-0003
Screw(4)
0017-00101-1746
Washer(4)
0017-00104-0462
Front Stop Bracket
0K51-01062-0000

16
ARCTIC SILVER 90R 90R-0XXX-02
Seat Pads and Accessory Tray S/N CCJ100000 and UP
Washer(4)
0017-00104-0462
Mounting Screw(4)
0017-00101-1743
Seat Back
0K51-01056-0001
Seat Bottom
0K51-01054-0001

17
ARCTIC SILVER 90R 90R-0XXX-02
Extrusion Assembly – AK39-00027-0006 S/N CCJ100000 and UP
Extrusion Seat Assy
A
K39-00027-0006
Locking Rack
0K51-01013-0002 Decal
0K51-01039-0001
Screw
0017-00101-1750
Stop Bracket
0K51-01061-0001
Plastic Grommet
0017-00042-1055
Bolts
0017-00101-1183
Bumper
0017-00041-0654
Screws
0017-00101-1751

18
ARCTIC SILVER 90R 90R-0XXX-02
Locking Assembly – AK51-00053-0001 S/N CCJ100000 and UP
TORX Screw
0017-00101-1742
Knob
AK51-00029-0001
Anti-Rattle Washer
0K51-01060-0001
Handle Shaft
0K51-01007-0000
Groove Pin
0017-00007-0245
Compression Spring
0K51-01012-0000
Washer
0017-00104-0421
Housing-Insert Assembly
AK51-00030-0001
Locking-Block Assembly
AK19-00147-0000
Retainer Bearing
0K51-01011-0000
E-Ring
0017-00100-0018

19
ARCTIC SILVER 90R 90R-0XXX-02
Wheel and Leveler S/N CCJ100000 and UP
Pan Screw(2)
0017-00101-1747
Wheel Screw
0017-00101-1747
Flat Washer
0K63-01041-0000
Wheel Insert
0K63-01039-0000
Wheel Assembly
AK63-00016-0001
Lock Nut
0017-00103-0273
Leveler
0017-00009-0795
Leveler Assembly
AK61-00035-0000
Rear Stabilizer
GK39-00002-0012
End Cap
0K63-01219-0001

20
ARCTIC SILVER 90R 90R-0XXX-02
Cables S/N CCJ100000 and UP
Cable (Alternator to control)
AK39-00009-0000
Cable Main
AK39-00008-0000