Life Gear CLASSIC PRO 93790 User manual

CLASSIC PRO
Elliptical Cross Trainer
ITEM NO.: 93790
OWNER’S MANUAL
IMPORTANT: Read all instructions carefully before using this product. Retain this
owner’s manual for future reference.
The specifications of this product may vary from this photo and are subject to change without
prior notice. 2015, April

1
TABLE OF CONTENTS
WARRANTY ------------------------------------------------------------------------------- 2
IMPORTANT SAFETY INSTRUCTIONS ------------------------------------------- 3
PARTS LIST ------------------------------------------------------------------------------- 4
HARDWAREAND TOOLS PACK ---------------------------------------------------- 6
FRONT & REAR DECORATIVE COVERS PACK ------------------------------- 7
HANDRAILARM COVERS PACK --------------------------------------------------- 7
OVERVIEW DRAWING -----------------------------------------------------------------8
ASSEMBLY INSTRUCTIONS --------------------------------------------------------- 9
HOW TO MOVE THE ELLIPTICAL TRAINER ------------------------------------ 31
OPERATING THE COMPUTER ------------------------------------------------------ 32
ADJUSTMENTS -------------------------------------------------------------------------- 33
MAINTENANCE -------------------------------------------------------------------------- 34
TROUBLESHOOTING ------------------------------------------------------------------ 34
WARM UPAND COOL DOWN ROUTINE ----------------------------------------- 35

2
ONE YEAR LIMITED WARRANTY
LifeGear Inc. warrants to the original purchaser that this product is free from defects in
material and workmanship when used for the purpose intended, under the conditions that it
has been installed and operated in accordance with LifeGear's Owner's Manual. LifeGear's
obligation under this warranty is limited to replacing or repairing free of charge, any parts
which may prove to be defective under normal home use. This warranty does not include
any damage caused by improper operation, misuse or commercial application.
From the date of purchase, the frame is warranted to be free from defects for 1 (one) year.
This warranty is offered only to the original owner and is not transferable. Proof of
purchase is required.
When ordering replacement parts please have the following information ready:
1. Owner's Manual
2. Model Number
3. Description of Parts
4. Part Number
5. Date of Purchase

3
IMPORTANT SAFETY INSTRUCTIONS
Basic precautions should always be followed, including the following important
safety instructions when using this equipment. Read all instructions before using
this equipment.
1. Read all instructions and follow it carefully before using this equipment. Make sure the
equipment is properly assembled and tightened before use.
2. Before exercise, in order to avoid injuring the muscle, warm-up exercises are
recommended.
3. Please make sure all parts are not damaged and fixed well before use. This
equipment should be placed on a flat surface when using. Using a mat or other
covering material on the ground is recommended.
4. Please wear proper clothes and shoes when using this equipment; do not wear clothes
that might catch any part of the equipment.
5. Do not attempt any maintenance or adjustments other than those described in this
manual. Should any problems arise, discontinue use and consult your local dealer.
6. Be careful when step on or leave the pedal always hold the handlebars first. Make the
pedal at your side at the lowest position, step on the pedal, and stride over the main
frame then step on the other pedal. When using, please hold the handlebar by hands,
make the pedals running smoothly by push or pull handlebars, then run the equipment
regularly by cooperation of hands and feet. After exercise, please also make one
pedal at the lowest position and leave your foot on the higher pedal first and then
another.
7. Do not use the equipment outdoors.
8. This equipment is for household use only. It is not a commercial model.
9. Only one person at a time should use this equipment.
10. If you feel any chest pains, nausea, dizziness, or short of breath, you should stop
exercising immediately and consult your physician before continuing.
11. Care should be taken in mounting or dismounting the equipment.
12. Do not allow children to use or play on the equipment. Keep children and pets away
from the equipment while in use. This machine is designed for adults use only. The
minimum free space required for safe operation is not less than two meters.
13. The maximum weight capacity for this product is 110 kgs.
WARNING:Before beginning any exercise program consult your
physician. This is especially important for the people who are over 35 years old or
who have pre-existing health problems. Read all instructions before using any
fitness equipment.
CAUTION:Read all instructions carefully before operating this product.
Retain this Owner’s Manual for future reference.

4
PARTS LIST
No. Description Qty No. Description Qty
001 Carriage Bolt M8x75 4 024 Handlebar Ø28 1
002 Rear Stabilizer Ø60x1.5tx480 1 025 Hexagon Socket Pan Head Cap
Bolt M8x25 2
003 Rear Stabilizer End Cap Ø60 2 026 Handlebar Foam Grip
Ø28x5tx480 2
004 Curve Washer Ø8.5xØ18x1.5t 12 027 Hand Pulse Sensor 2
005 Spring Washer Ø8.5xØ14x2.0t 8 028 Handlebar End Cap Ø33xØ24 2
006 Cap Nut M8 4 029 Handrail End Cap Ø28 2
007 Front Stabilizer Ø60x1.5tx380 1 030 Handrail Foam Grip Ø32x5tx400 2
008 Front Stabilizer End Cap Ø60 2 031L Left Handrail Ø32 1
009 Hexagon Socket Pan Head Cap
Bolt M8x20 (with NYLOK) 6 031R Right Handrail Ø32 1
010 Washer Ø8.5xØ16x1.5t 6 032 Hexagon Bolt M8x40 4
011 Front Post 1 033 Hexagon Nylon Nut M8 6
012 Cross Recessed Pan Head Bolt
M6x30 1 034 Powder Metal Bushing Ø38xØ19.2x14 4
013 Washer Ø6.5xØ15x1.5t 1 035A Handrail Arm Cover-A 2
014 Tension Control Knob (L=420mm) 1 035B Handrail Arm Cover-B 2
015A Front Decorative Cover for Front
Post 1 036L Left Handrail Arm Ø32 1
015B Rear Decorative Cover for Front
Post 1 036R Right Handrail Arm Ø32 1
016 Cross Recessed Pan Head
Tapping Screw M4.8x16 12 037 Screw M4.8x20 14
017 Plastic Bushing Ø32xØ16x65 2 038L Front Left Foot Bar Cover 2
018 Wave Washer Ø19.5xØ29 2 038R Front Right Foot Bar Cover 2
019 Washer Ø19.5xØ29x3.0t 2 039 Hexagon Bolt M10x60 2
020 Big Washer Ø8.5xØ29x3.0t 2 040 Powder Metal Bushing Ø22x15 4
021 Hexagon Socket Pan Head Cap
Bolt M8x20 2 041 Washer Ø10.5xØ20 6
022 Computer FB210 1 042 Nylon Nut M10 6
023 Cross Recessed Pan Head Bolt
M6x15 2 043 Hexagon Bolt M10x45 4

5
PARTS LIST
No. Description Qty No. Description Qty
044L Left Foot Pedal 1 061 Belt (PJ370) 1
044R Right Foot Pedal 1 062 Idler Arm 1
045 Hexagon Bolt M8x50 2 063 Bearing 6000Z 2
046L Left Foot Bar 1 064 Cross Recessed Pan Head Bolt
M5x12 1
046R Right Foot Bar 1 065 Washer Ø25x3.0t 1
047L Left Bolt 1/2" (Ø16x68+22) 1 066 Belt Pulley with Crank Ø240 1
047R Right Bolt 1/2" (Ø16x68+22) 1 067 Bearing Nut I 15/16” 1
048 Wave Washer Ø16.5xØ23 2 068 Cross Recessed Tapping Screw
M4.8x20 14
049 Powder Metal Bushing
Ø28.5xØ16x13 4 069 Main Frame 1
050 Foot Bar Bracket 2 070 Hexagon Nut 7/8" 1
051 Spring Washer Ø13xØ20x3.0t 2 071 Cross Recessed Tapping Screw
M3.2x10 2
052L Left Nylon Nut 1/2" 1 072 Hexagon Socket Pan Head Cap
Bolt M8x40 1
052R Right Nylon Nut 1/2" 1 073 Washer Ø23x3.0t 1
053 Round Cap 1/2" 2 074 Sensor with Wire (L=1250mm) 1
054 Cover Cap 2 075 Extension Sensor Wire
(L=950mm) 1
055L Left Cover 1 076 Hand Pulse Sensor Wire
(L=650mm) 2
055R Right Cover 1 077 Washer Ø5xØ12x1.2t 2
056L Left Plastic Cover 1 078 Hexagon Nut M6 2
056R Right Plastic Cover 1 079 Tension Bracket 2
057 Nut M10 2 080 Bearing Nut II 7/8” 1
058 Eyebolt M6x42 2 081 Ball Bearing 2
059 Flywheel Ø250 1 082 Bearing Cup 2
060 Tension Cable (L=1550mm) 1 083 Round Cap S13 2

6
HARDWARE AND TOOLS PACK
(47L) Left Bolt 1/2"
1 PC (48) Wave Washer
Ø16.5xØ23
1 PC
(51) Spring Washer
Ø13xØ20x3.0t
1 PC (52L) Left Nylon Nut 1/2"
1 PC
L
R
(47R) Right Bolt 1/2"
1 PC (48) Wave Washer
Ø16.5xØ23
1 PC
(51) Spring Washer
Ø13xØ20x3.0t
1 PC (52R) Right Nylon Nut 1/2"
1 PC
(1) Carriage Bolt
M8x75
4 PCS
(4) Curve Washer
Ø8.5xØ18x1.5t
4 PCS
(5) Spring Washer
Ø8.5xØ14x2.0t
4 PCS
(6) Cap Nut M8
4 PCS
(53) Round Cap 1/2"
2 PCS (83) Round Cap S13 2 PCS

7
FRONT & REAR DECORATIVE COVERS PACK
HANDRAIL ARM COVERS PACK
(16) M4.8x16 Cross Recessed
Pan Head Tapping Screw
8 PCS
(35A) Handrail Arm Cover-A 2 PCS
(35B) Handrail Arm Cover-B 2 PCS
(16) M4.8x16 Cross Recessed
Pan Head Tapping Screw
2 PCS
(15A) Front Decorative Cover for Front Post 1 PC
(15B) Rear Decorative Cover for Front Post 1 PC
S6 Allen Wrench with
Phillips Screwdriver
1 PC
S8 Allen Wrench
1 PC
Multi Hex Tool
1 PC Multi Hex Too 1 PC

8
OVERVIEW DRAWING
2
3
1
6
5
4
6
5
4
1
8
7
9
4
11
12
14
15 B
15 A
16
17
19
20
21
22
23
24
10 525 26
26
27
16
28
29
30
31L
29
30
31R
32 433
34
35B
16 34
35 A
16
35 A
16
35 B
16
36L
36R
39
38L
37
37
38R
41
42
43
44L
45 46L
10
33
43
44R
46R
41
42
41
41
42
42
47L
49
50
49
51
52L
53
68
37
72
68
37
56R
56L
69
59
58
57
61
62
63
64
65
66
18
54
55L
55R
54
10
13
48
37
68
70
71
73
74
75
76
5
68
77
78
79
80
81
67
82
60
32
433
18
19
20
21
5
17
27
16
77
45
10
33
47R
49
50
49
51
52R
53
48
40
39
38L
37
40
37
38R
41
42
4
9
9
58
78
79
57
37
37
8
82
81
37
68
68
68
68
37
37
41
42
3
68
74
60
14
40
40
34
34
83
83

9
ASSEMBLY INSTRUCTIONS
STEP 1
Position the Front Stabilizer (7) in front of the Main Frame (69) and align bolt holes.
Attach the Front Stabilizer (7) onto the front curve of the Main Frame (69) with two M8x75
Carriage Bolts (1), two Ø8.5xØ18x1.5t Curve Washers (4), two Ø8.5xØ14x2.0t Spring
Washers (5), and two M8 Cap Nuts (6). Tighten cap nuts with the Multi Hex Tool provided.
Hardware:
(1) Carriage Bolt
M8x75
2 PCS
(4) Curve Washer
Ø8.5xØ18x1.5t
2 PCS
(5) Spring Washer
Ø8.5xØ14x2.0t
2 PCS
(6) Cap Nut M8
2 PCS
6
5
4
6
5
4
1
7
69
1
4
5
6
7
1

10
STEP 2
Position the Rear Stabilizer (2) behind the Main Frame (69) and align bolt holes.
Attach the Rear Stabilizer (2) onto the rear curve of the Main Frame (69) with two M8x75
Carriage Bolts (1), two Ø8.5xØ18x1.5t Curve Washers (4), two Ø8.5xØ14x2.0t Spring
Washers (5), and two M8 Cap Nuts (6). Tighten cap nuts with the Multi Hex Tool provided.
Hardware:
6
5
4
1
2
6
5
4
12
1
6
5
4
69
(1) Carriage Bolt
M8x75
2 PCS
(4) Curve Washer
Ø8.5xØ18x1.5t
2 PCS
(5) Spring Washer
Ø8.5xØ14x2.0t
2 PCS
(6) Cap Nut M8
2 PCS

11
STEP 3
Remove two Ø8.5xØ16x1.5t Washers (10), four Ø8.5xØ18x1.5t Curve Washers (4), and six
M8x20 Hexagon Socket Pan Head Cap Bolts (9) from the Main Frame (69). Remove bolts
with the S6 Allen Wrench with Phillips Screwdriver provided.
69
69
4
9
10
9

12
STEP 4
It is recommended to have a second person assist with this step. One person should hold
the Front Post (11) in place while the other person to connect the wires.
Connect the Sensor Wire (74) from the Main Frame (69) to the Extension Sensor Wire (75)
from the Front Post (11).
Put the cable end of resistance cable of Tension Control Knob (14) into the cable lock of
Tension Cable (60), see Figure A.
Pull the resistance cable of Tension Control Knob (14) up and force it into the slot of metal
bracket of Tension Cable (60), see Figure B.
Insert the metal fitting on the resistance cable of Tension Control Knob (14) into the hole at
the end of the slot in the metal bracket of Tension Cable (60), see Figure C.
Connect the resistance cable of Tension Control Knob (14) to Tension Cable (60) complete,
see Figure D.
A
B
C
D
11
74
75
60
69
75
74
60
14
14
14
14
14
60
60
60

13
STEP 5
Insert the Front Post (11) onto the tube of the Main Frame (69) and secure with two
Ø8.5xØ16x1.5t Washers (10), four Ø8.5xØ18x1.5t Curve Washers (4), and six M8x20
Hexagon Socket Pan Head Cap Bolts (9) that were removed. Tighten bolts with the S6
Allen Wrench with Phillips Screwdriver provided.
94
10
49
9
11
69

14
STEP 6
Attach the Front Decorative Cover for Front Post (15A) and Rear Decorative Cover for Front
Post (15B) onto the Front Post (11) with two ST4.8x16 Cross Recessed Pan Head Tapping
Screws (16). Tighten screws with the S6 Allen Wrench with Phillips Screwdriver provided.
Front & Rear Decorative Covers Pack:
11
15 B
15 A
16
17
17
(16) M4.8x16 Cross Recessed
Pan Head Tapping Screw
2 PCS
(15A) Front Decorative Cover for Front Post 1 PC
(15B) Rear Decorative Cover for Front Post 1 PC

15
STEP 7
Remove two M10x45 Hexagon Bolts (43), two Ø10.5xØ20 Washers (41), and two M10
Nylon Nuts (42) from the Left Foot Bar (46L). Remove bolts and nylon nuts with two Multi
Hex Tools provided.
Use the same procedure to remove the bolts, washers, and nylon nuts on the Right Foot Bar
(46R).
46L
46R
43
41
42
41
42

16
STEP 8
Attach the Left Foot Pedal (44L) onto the Left Foot Bar (46L) with two M10x45 Hexagon
Bolts (43), two Ø10.5xØ20 Washers (41), and two M10 Nylon Nuts (42) that were removed
from the Left Foot Bar (46L). Tighten the nylon nuts with the Multi Hex Tool provided.
Use the same procedure to attach the Right Foot Pedal (44R) onto the Right Foot Bar (46R).
43
44L
41
42
41
42
46L
43
44R
46R
41
41
42
42

17
STEP 9
Remove two M4.8x20 Screws (37) from the Left Foot Bar (46L). Remove screws with the
S6 Allen Wrench with Phillips Screwdriver provided.
Attach the Front Left Foot Bar Cover (38L) and Front Right Foot Bar Cover (38R) onto the
front end of the Left Foot Bar (46L) with two M4.8x20 Screws (37) that were removed from
the Left Foot Bar (46L). Tighten screws with the S6 Allen Wrench with Phillips Screwdriver
provided.
Use the same procedure to attach the other Front Left Foot Bar Cover (38L) and Front Right
Foot Bar Cover (38R) onto the front end of the Right Foot Bar (46R).
46L
36L
38L
37
37
38R
46L 37
37
36R
38L
37
37
38R
46R
46R 37
37

18
STEP 10
Remove one M8x20 Hexagon Socket Pan Head Cap Bolt (21), one Ø8.5xØ14x2.0t Spring
Washer (5), one Ø8.5xØ29x3.0t Big Washer (20), and one Ø19.5xØ29x3.0t Washer (19)
from the right horizontal axis of the Front Post (11). Remove bolt with the S6 Allen Wrench
with Phillips Screwdriver provided.
Use the same procedure to remove bolt and washers from the left horizontal axis of the
Front Post (11).
19
20
21
5
19
20
21
5
11
11

19
STEP 11
Attach the Left Handrail Arm (36L) onto the left horizontal axis of the Front Post (11) with
one M8x20 Hexagon Socket Pan Head Cap Bolt (21), one Ø8.5xØ14x2.0t Spring Washer
(5), one Ø8.5xØ29x3.0t Big Washer (20), and one Ø19.5xØ29x3.0t Washer (19) that were
removed from the left horizontal axis of the Front Post (11). Tighten bolt with the S6 Allen
Wrench with Phillips Screwdriver provided.
11
18
19
20
5
36L