Lift-Rite LCR55 Manual

Lift-Rite, 5975 Falbourne Street, Mississauga, Ontario L5R3L8 Tel: Toll Free from USA: 1-800-558-6012; Tel: [phone] (Canada and International)
Fax: [phone] Owner’s Manual, Operating Instructions, and Replacement Parts Manual, Publication Number 1130442B ©2013 Dated 08 Oct 2013
Owner’s Manual, Operating
Instructions Manual, and
Replacement Parts Manual
Lift-Rite Titan Series Hand Pallet Trucks
Models LCR55 and LCS55 Versions

Lift-Rite, 5975 Falbourne Street, Mississauga, Ontario L5R3L8 Tel: Toll Free from USA: 1-800-558-6012; Tel: [phone] (Canada and International)
Fax: [phone] Owner’s Manual, Operating Instructions, and Replacement Parts Manual, Publication Number 1130442B ©2013 Dated 08 Oct 2013
This publication, 1130442B, applies to the Lift-Rite Titan Series Hand Pallet Trucks, Models LCR55 and
LCS55 versions, and to all subsequent releases of this product until otherwise indicated in new editions.
Changes occur periodically to the information in this publication.
To order additional copies of this manual, part number 1130442B, contact your local authorized Lift-Rite
Sales and Service Center.
If you need assistance with your lift truck, contact your local authorized Lift-Rite Sales and Service Center.
To locate your Sales and Service Center, go to www.liftrite.com
©2013

Lift-Rite, 5975 Falbourne Street, Mississauga, Ontario L5R3L8 Tel: Toll Free from USA: 1-800-558-6012; Tel: [phone] (Canada and International)
Fax: [phone] Owner’s Manual, Operating Instructions, and Replacement Parts Manual, Publication Number 1130442B ©2013 Dated 08 Oct 2013
1
TA B L E OF CONTENTS
DELIVERY INSPECTION 2
OPERATING INSTRUCTIONS 2
SAFETY PROCEDURES 3
DAILY INSPECTION 3
MAINTENANCE 4-5
TROUBLESHOOTING 6
PART S 7-9
Hydraulic Assembly 7
LCR55 Chassis 8
LCS55 Chassis 8
Recycling Old Parts 9
WARRANTY 10

Lift-Rite, 5975 Falbourne Street, Mississauga, Ontario L5R3L8 Tel: Toll Free from USA: 1-800-558-6012; Tel: [phone] (Canada and International)
Fax: [phone] Owner’s Manual, Operating Instructions, and Replacement Parts Manual, Publication Number 1130442B ©2013 Dated 08 Oct 2013
2
Visually inspect hand pallet truck frame components and hydraulic unit for damage during
shipment by carrier. If damage is evident, notify delivering carrier immediately and file necessary
claims. Test the hand pallet truck pump for proper operation. If the hydraulic pump does not
respond to movement of the handle, an air lock may have developed during shipping. To
remedy this, go to the user friendly TROUBLESHOOTING guide in this manual.
DELIVERY INSPECTION
OPERATING INSTRUCTIONS
(Read and understand prior to using this product)
To raise the load, push down on
the fingertip control. Pump the
handle to raise the load from the
floor.
To lower the load, pull up on the
fingertip control.
For free handle movement, place
the fingertip control in the neutral
position.
NOTE:
The neutral position disengages
the pump from the lifting
mechanism. This frees the handle,
which makes pulling loads easier.
In addition, the pump is not
subject to shock pressures while
the truck is in motion.
SAFETY SHOES
Alwayswear safety shoes when working with hand pallet trucks.
PROTECTIVE GLASSES
When assembling or dismantling a hand pallet truck, protective
glasses must be worn to avoid personal injury.
OPERATOR’S RESPONSIBILITY
While operating a hand pallet truck, alwayswear safety equipment
and operate in a responsible manner to ensure a safe work area.

Lift-Rite, 5975 Falbourne Street, Mississauga, Ontario L5R3L8 Tel: Toll Free from USA: 1-800-558-6012; Tel: [phone] (Canada and International)
Fax: [phone] Owner’s Manual, Operating Instructions, and Replacement Parts Manual, Publication Number 1130442B ©2013 Dated 08 Oct 2013
3
• Read and obey all labels on this product. If you have any questions about these, ask your
supervisor.
•Donot operate this hand pallet truck unless you are authorized and trained to do so.
•Never overload your hand pallet truck. Stay within its rated capacity.
•Donot operate this truck if damaged or not in proper working order.
• Distribute the load evenly on the forks. Do not concentrate loads at one point or load one fork
more than the other.
• When the load impairs visibility, the hand pallet lift truck should be pulled and not pushed.
•Always look where you are operating. Keep a clear view.
• Only handle loads on flat level surfaces. Do not use a loaded truck on inclines or declines.
•Never carry passengers.
•Never put your feet, hands, or any other body part under the frame assembly.
•Always yield right of way to pedestrians.
•Donot allow your hand pallet truck to drop from one level to another. Even a drop of 1 in.
(25 mm) more than doubles the effective load momentarily and results in a loading that can bend
or break components.
• Move loads only with the hand pallet truck in its lowest position.
•Always make sure that the load is stable before moving to eliminate the opportunity for load
shift.
• Use extreme care when rounding corners. Too fast a speed could cause a hand pallet lift truck to
tip. If loaded, the load could shift and fall.
• When not in use, fully lower the forks.
At the start of your shift, check the items listed below. Report any malfunctions or unsafe conditions
to your supervisor. Do not use this product until it is repaired.
CHECK
POINTS Steering
Hydraulic
System Wheels
Chassis/
Handle
Lifting/
Lowering Labels
ACTION Check full
rotation
Check for
excessive oil
on exterior
and check for
function
Check for wear,
damage, and
remove debris
Check for
damage and
remove debris
Check for
function
Check for
readability
SAFETY PROCEDURES
(Read and understand prior to using this product)
DAILY INSPECTION

Lift-Rite, 5975 Falbourne Street, Mississauga, Ontario L5R3L8 Tel: Toll Free from USA: 1-800-558-6012; Tel: [phone] (Canada and International)
Fax: [phone] Owner’s Manual, Operating Instructions, and Replacement Parts Manual, Publication Number 1130442B ©2013 Dated 08 Oct 2013
4
LUBRICATION
All pivot points are equipped with permanently lubricated bushings and bearings. To increase
bearing life, it is recommended that a few drops of light machine oil be applied at each pivot point
every 6 months. The thrust plate is equipped with three grease fittings. Apply grease under normal
conditions every 6 months.
PUSH BAR LINKAGE ADJUSTMENT
If the forks do not rise evenly at the tips, or the roller levers begin to drag on the floor, the following
adjustment is necessary:
LCR55 MODEL
• Turn the hand pallet truck over so that the underside of the forks are accessible.
• Remove one split pin (PN-20269B) with 3/16 in. punch.
• Remove pin (PN-20227) from bracket.
• Adjust eyebolts (PN-20226). Turn counterclockwise to raise fork tips and clockwise to lower
fork tips.
• Replace pin (PN-20227) through eyebolt and replace split pin (PN-20269B).
• When adjusted properly, the forks should be 3 in. low height from ground level in the lowered
position.
LCS55 MODEL
• Turn the hand pallet truck over so that the underside of the forks are accessible.
• Remove one split pin (PL-20269) with 3/16 in. punch.
• Remove pin (PL-20227) from bracket.
• Adjust eyebolts (PL-20226). Turn counterclockwise to raise fork tips and clockwise to lower
fork tips.
• Replace pin (PL-20227) through eyebolt and replace split pin (PL-20269).
• When adjusted properly, the forks should be 3 in. (LCS) low height from ground level in the
lowered position.
MAINTENANCE

Lift-Rite, 5975 Falbourne Street, Mississauga, Ontario L5R3L8 Tel: Toll Free from USA: 1-800-558-6012; Tel: [phone] (Canada and International)
Fax: [phone] Owner’s Manual, Operating Instructions, and Replacement Parts Manual, Publication Number 1130442B ©2013 Dated 08 Oct 2013
5
HYDRAULIC SYSTEM
Your hydraulic system is maintenance free. Do not add hydraulic oil unless there is, or has been, a
leak. Use Premium HVI hydraulic oil or equal. Other oils, fluids, or solvents may damage your
hydraulic system. If you suspect additional oil is required, follow these steps:
1. Check for and fix any possible oil leaks.
2. Lower the truck and load with 600 lbs. (approximate).
3. Pump the truck to its maximum lift height.
4. Measure the vertical height of the exposed piston (215030) and refer to the chart below.
ADDING OIL (IF REQUIRED)
1. Place and secure the truck on its right side (release valve facing the floor).
2. Pull up on the release lever (PL-40274BDM) and extend the lift piston fully.
3. Remove screw (221586) and add the amount of oil determined by the chart in step 4.
4. Reinstall screw (221586) but do not tighten. Leave a 1/32 in. gap.
5. Pull up on the release lever (PL-40274BDM) and collapse the lift piston until oil starts to
ooze from the screw.
6. Tighten the screw (221586) fully and return the truck upright.
Distance (inches) 5-1/8 in. 4-3/4 in. 4-3/8 in. 4 in. 3-1/2 in. 3-1/8 in. 2-3/4 in. 2-3/8 in.
Oil to add (Fl. Oz.) 0 2.7 3.0 3.4 3.7 4.0 4.4 4.7
MAINTENANCE (CONT.)
CAUTION! - It is extremely important that step 5 is performed. Otherwise, air in
the pump can force out the wiper seal (20066). Take care when adding oil not to
introduce impurities into the hydraulic system.

Lift-Rite, 5975 Falbourne Street, Mississauga, Ontario L5R3L8 Tel: Toll Free from USA: 1-800-558-6012; Tel: [phone] (Canada and International)
Fax: [phone] Owner’s Manual, Operating Instructions, and Replacement Parts Manual, Publication Number 1130442B ©2013 Dated 08 Oct 2013
6
CONDITION POSSIBLE CAUSE ACTION
Pump does not lift load. An air lock in the hydraulic
system.
Pull up on fingertip control and hold
while pumping the handle 8 to 10 times
to bleed air from the system.
Lifting, neutral, and lowering
do not function properly.
Chain anchor out of adjustment. Turn nut (21094) on chain anchor
clockwise until pumping action, while in
neutral, does not raise forks.
Forks raise and sink with
pump action.
Dirt or foreign particle caught in
cone valve seat.
Pull up on fingertip control and hold
while pumping the handle 8 to 10 times
to purge the valve system.
Pump does not lift load to
complete raised height.
Pump is low on oil. Check for and fix any leaks. Then add oil
as instructed in the MAINTENANCE
section.
Forks are not lowering
completely.
Push jam nut is loose. Push bars
require adjustment.
Refer to Push Bar Linkage Adjustment
in the MAINTENANCE section.
TROUBLESHOOTING

Lift-Rite, 5975 Falbourne Street, Mississauga, Ontario L5R3L8 Tel: Toll Free from USA: 1-800-558-6012; Tel: [phone] (Canada and International)
Fax: [phone] Owner’s Manual, Operating Instructions, and Replacement Parts Manual, Publication Number 1130442B ©2013 Dated 08 Oct 2013
7
ITEM DESCRIPTION QTY PART NO.
1 COMPLETE HANDLE (ITEMS 2-10) 1 PL-40276M
2SPLIT PIN 120105
3 CONTROL LEVER 1 PL-40274BDM
4CONTROL LEVER SLEEVE 154140
5 CONTROL LEVER SPRING 1 218182
6CHROME BALL 220065
7 CONTROL ROD ASSEMBLY 1 215775
8SPLIT PIN 120461
9 AXLE 1 47930
10 ROLLER W/BUSHING 1202755
11 AXLE 1 7500086
12 ADJUSTING NUT 121094
13 LOCKING PIN 1 220312
14 LOWERING ARM 1215128
15 COVER 2 156623BT
16 LOCKING RING 120043
17 SLEEVE 1 215803
18 WASHER 1215282
19 SPRING 1 215156
20 PISTON 1215030
21 PISTON 1 215286
22 SEALING RING 17500105CE
23 LOCKING RING 1 20642
24 SEALING 120066
25 SEALING 1 215866
26 SEALING 1215867
27 LOCKING PIN 1 20014
28 BUSHING 2215913
29 SCREW 1 221586
30 O-RING 124213
31 WASHER 1 235545
32 SPRING 139106
33 VALVE CONE 1 223935
34 SCREW (OVERLOAD) 1221232
35 O-RING (OVERLOAD) 1 22032
36 SPRING (OVERLOAD) 1221227
37 GUIDE PIN (OVERLOAD) 1 221231
38 BALL (OVERLOAD) 122055
39 BALL 1 20065
40 WASHER 1215288
41 O-RING 1 22032
42 VALVE BODY 17500112
43 SPRING 1 47071
45 U-RING 17500100
46 PISTON 1 7500116
47 LOWERING VALVE (COMPLETE) 17518604CE
48 BALL BEARING 1 213056
49 LOCKING PIN 1220312
50 LOCKING PIN 2 20001
51 THRUST PLATE 1215092
52 LOCKING PIN 1 21737
53 GREASE NIPPLE 127662
54 LOCKING RING 2 20019
55 SPACER 2161637
(REQUIRED WITH 200965BT ONLY)
56 AXLE 1 220310
57 BEARING 4 22226
58 WHEEL COMPLETE
NYLON 2 251189
POLY 2160422
POLY/STEEL 2 200965BT
STEEL 2160433
60 HYDRAULIC UNIT 1 220069
REBUILD KIT 1243772
COMPLETE HYDRAULIC ASSEMBLY (PL-30278BN)
29
31
28
30
32
33
38 37
36
35
34
39
40
41
42
43
45
46
48
50
51
53
49
17
20
23
24
26
25
22
21
19
18
16
ITEM 60
47
52
27
58
15
56
54
55
57
2
4
5
63
14
11
10
9
1
8
13
12
7

Lift-Rite, 5975 Falbourne Street, Mississauga, Ontario L5R3L8 Tel: Toll Free from USA: 1-800-558-6012; Tel: [phone] (Canada and International)
Fax: [phone] Owner’s Manual, Operating Instructions, and Replacement Parts Manual, Publication Number 1130442B ©2013 Dated 08 Oct 2013
8
ITEM DESCRIPTION QTY PART NO.
1CHASSIS 1
(CONSULT
FACTORY)
(SPECIFY LENGTH AND WIDTH)
2 TORSION BAR 1
20.5 IN. WIDE TRUCK PN-30201
27 IN. WIDE TRUCK PN-30202
3BUSHING 1PN-20203A
4 BULKHEAD PIN 2 PN-20204
5SPLIT PIN 220174
6 EYE BOLT PIN 2 PN-20227
7SPLIT PIN 2PN-20269B
8 THRUST PLATE PIN 2 166701
(W/GREASE FITTING)
9 BUSHING 2 PL-30206
10 GREASE FITTING 227662
11 EYE BOLT 2 PN-20226
12 JAM NUT 2PN-10224AF
13 BUSHING 2 PN-20226A
14 PUSH BAR
36 IN. LONG FORK 2 PN-20224X36
42 IN. LONG FORK 2PN-20224X42
48 IN. LONG FORK 2 PN-20224X48
15 EXIT ROLLER 2PN-20220
16 BUSHING 4 PL-20206
17 BUSHING 4PN-20203
18 LEVER ARM ASSEMBLY W/BUSHINGS 2 PN-20212
19 SPLIT PIN 4PN-20269
20 FORK PIN 2 PN-20219
21 LOAD ROLLER
NYLON W/BEARINGS 2 PL-20210BN-B
POLY W/BEARINGS 2167609
STEEL W/BEARINGS 2 PL-20210S-BRG
22 LOAD ROLLER BEARING 4PL-20214
23 AXLE ASSEMBLY 2 PL-20215
24 LOCK NUT 2PL-10218
ITEM DESCRIPTION QTY PART NO.
25 CHASSIS 1 (CONSULT
FACTORY)
(SPECIFY LENGTH & WIDTH)
26 TORSION BAR 1 (CONSULT
(SPECIFY TRUCK WIDTH) FACTORY)
27 BUSHING 2 PL-20203A
28 GREASE FITTING 227662
29 THRUST PLATE PIN 2 166701
(W/GREASE FITTING)
30 BUSHING 2 PL-30206
31 BULKHEAD PIN 2PL-20204
32 SPLIT PIN 6 PL-20269
33 EYE BOLT PIN 2PL-20227
35 EYE BOLT 2 PL-20226
36 JAM NUT 2PL-10224AF
37 BUSHING 2 PL-20226A
38 PUSH BAR
36 IN. LONG FORK 2 PL-20224X36
60 IN. LONG FORK 21124207-002
72 IN. LONG FORK 2 1124207-003
96 IN. LONG FORK 21124210-002
39 BUSHING 4 PL-20206
41 EXIT ROLLER 2PL-20220
42 FORK PIN 2 PL-20219
43 BUSHING 4PL-20203
44 LEVER ARM W/BUSHINGS 2 PL-20212
45 LOAD ROLLER
NYLON W/BEARINGS 2 PL-20210BN-B
POLY W/BEARINGS 2167609
STEEL W/BEARINGS 2 PL-20210S-BRG
46 LOAD ROLLER BEARING 2PL-20214
47 AXLE ASSEMBLY 2 PL-20215
48 LOCK NUT 2 PL-10218
1
2
3
4
21 22
17
15
16
16
18 23
19 17 18
24
22
5
13
3
7
14
12
11
9
9
10
8
810
6
20
25
26
27
31
45 46
43
41
39
39
44 47
32 43 44
48
46
32
37
27
32
38
36
35
28
29
30
30
29
28
33
42
MODEL LCS55 CHASSIS DIAGRAM
MODEL LCR55 CHASSIS DIAGRAM