Lincat Opus 800 Series Owner's manual

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Installation, Operating and Servicing
Instructions
Opus 800 Electric Fryers
OE8112, OE8112/OP, OE8114, OE8114/OP,
OE8105, OE8105/OP, OE8105/OP2,
OE8108, OE8108/OP, OE8113, OE8113/OP,
OE8113/OP2
Please make a note of your product details for
future use:
Date Purchased:_________________________
Model Number:__________________________
Serial Number:__________________________
Dealer:_________________________________
_______________________________________

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CONTENTS
Important Information
2
Warnings and Precautions
3
Technical Data
4
Checklist of Enclosures
5
Installation and Commissioning
5-8
Operating Instructions
8-10
Cleaning
11-14
Servicing, Maintenance and Component Replacement
14-19
Fault Finding
20
Spare Parts List
21
Accessories
22
Service Information and Guarantee
23
IMPORTANT INFORMATION
Read these instructions carefully before using this product, paying particular
attention to all sections that carry warning symbols, caution symbols and notices.
Ensure that these are understood at all times.
WARNING!
This symbol is used whenever there is a risk of personal injury.
CAUTION!
This symbol is used whenever there is a risk of damaging your Lincat product.
NOTE:
This symbol is used to provide additional information, hints and tips.
KEEP THIS MANUAL FOR FUTURE REFERENCE

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WARNINGS AND PRECAUTIONS
This appliance must be installed, commissioned and serviced by a qualified person
in accordance with national and local regulations in force in the country of
installation.
If the supply cord is damaged, it must be replaced by the manufacturer, its service
agent or similarly qualified person.
Ensure that the plug/socket is accessible at all times.
Strip plastic coating and clean the appliance before use.
During operation parts may become hot - avoid accidental contact.
Disconnect this appliance before servicing, maintenance or cleaning.
This unit is designed to be used with oils and fats in a liquid form.
Oils and fats that become solid at lower temperatures must be liquefied prior to
dispensing into the fryer tank.
This instruction includes both filling from empty and topping up during use.
On units with filtration the oil or fat used must also be liquid prior to operating the
pump.

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TECHNICAL DATA
OE8112
OE8114
OE8105
OE8108
OE8113
Height to hob (mm)
900
Width (mm)
300
400
400
600
600
Depth (mm)
800
Weight (kg)*
57-61
61-65
61-69
72-77
85-93
Oil capacity (hot litres)**
15
19
2 x 9.5
36.5
2 x 15
Power Rating (kW)
12.0
14.0
14.0
22.0
24.0
Electrical supply 1N~+E
One supply cable
230V 50-60Hz
Current rating (A)
N/A
N/A
N/A
N/A
N/A
Electrical supply 1N~+E
Two supply cables
230V 50-60Hz
Current rating (A)
N/A
N/A
N/A
N/A
N/A
Electrical supply 3N~+E
One supply cable
400V 50-60Hz
Current rating (A)
L1 17.5
L2 17.5
L3 17.5
L1 20.3
L2 20.3
L3 20.3
L1 20.3
L2 20.3
L3 20.3
L1 31.8
L2 31.8
L3 31.8
L1 34.8
L2 34.8
L3 34.8
Electrical supply 3N~+E
Two supply cables
400V 50-60Hz
Current rating (A)
N/A
N/A
N/A
2 x L1 15.9
2 x L2 15.9
2 x L3 15.9
2 x L1 17.4
2 x L2 17.4
2 x L3 17.4
* Weight dependent on number of pumps
** Fill appliance with cold oil to minimum level on marker plate –see Operating Instructions
OE8112
OE8114
OE8105
OE8108
OE8113
Recommended batch sizes (Kg)
1.75
1.5
1.25
1.5
1.5

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CHECK LIST OF ENCLOSURES
All models
OE8112
OE8114
OE8105
OE8108
OE8113
Warranty card
1
1
1
1
1
Instructions manual
1
1
1
1
1
Stability kit
1
1
1
1
1
Wire baskets
1
2
2
2
2
Batter plates
1
1
2
1
2
Drain buckets
1
1
1
1
1
Leg spanner (with leg
kits only)
1
1
1
1
1
Single pump models
only
OE8112/OP
OE8114/OP
OE8105/OP
OE8108/OP
OE8113/OP
Mesh Filter Bag
1
1
1
1
1
Mesh Filter Bag Frame
1
1
1
1
1
Stainless steel filter
1
1
1
1
1
Oil Return Lance
1
1
1
1
1
Oil Return Hose
1
1
1
1
1
Drain buckets
1
1
1
1
1
Twin pump models
OE8105/OP
2
OE8113/OP
2
Mesh Filter Bag
2
2
Mesh Filter Bag Frame
2
2
Stainless steel filter
2
2
Oil Return Lance
2
2
Oil Return Hose
2
2
Drain buckets
2
2
INSTALLATION AND COMMISSIONING
This appliance must be earthed.
An equipotential bonding terminal is provided to allow cross bonding with other
equipment.
If replacing the plug connect the terminals as follows:
Green and Yellow wire Earth E
Blue wire Neutral N
Brown wire Live L
Means of isolation with at least 3mm contact separation in all poles must be
incorporated into the fixed wiring of this appliance.
The fixed wiring insulation must be protected by insulated sleeving having a
temperature rating of at least 60 Deg C.

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Supply cords shall be oil resistant, sheathed flexible cable not lighter than ordinary
polychloroprene or equivalent elastomer sheathed cord (code 60245 IEC 57)
Install this appliance on a level surface ensuring all vents are unobstructed. Any
partitions, walls or furniture must be of non-combustible material. Minimum
distances A 100mm B 1,000mm –see Fig 1.
Fig 1
Install this appliance beneath an extraction canopy.
Do not install adjacent to any appliance that has an exposed flame.
If this appliance is fitted with castors, use caution at all times when manipulating or
moving, and lock castors when appliance is in position. Do not move the appliance
when the tank contains oil.
Danger of fire exists if oil is not kept to the minimum level.

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Fitting the Stabilising Kit (Fig 2)
The stabilising kit must be fitted to prevent accidental toppling of the appliance and
to ensure a safe working environment.
Fit the adjustable stabiliser centrally to the underside of the front cross member of
the appliance (A) using the M5 x 16 hex screws and shake proof washers provided.
Ensure the tongue of the bracket is facing rearward and adjusted to sit just off the
floor(C).
Position the appliance in the intended place. Place the floor plate (D) on the floor
so that it fits over the tongue of the stabiliser.
Mark locating hole positions of the floor plate. Drill out holes and fit supplied
rawlplugs.
Screw the floor plate in position using 12g screws.
Adjust height position (B) of stabiliser tongue if necessary.
Fig 2
Electrical supply and connection
Remove the rear panel to gain access to connections.
If connecting OE8113 or OE8108 appliances to two mains supplies, remove link
wires between terminal blocks.

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The appliance is fitted with a safety cutout switch on the element mounting that
disconnects the supply to the element when it is raised in the cleaning position.
Commissioning
Ensure that the drain taps are closed and clean the tanks thoroughly with a warm,
mild detergent solution.
Rinse the tanks, tap and drain pipe and dry thoroughly. Close the drain valve.
Run a small quantity of oil across the surfaces of the tanks.
Re-open the drain tap to allow this to drain through and remove any traces of water.
Close the drain taps and fill the tank with clean oil to the minimum marker.
With the control in the ‘Off’ position, switch the appliance on at the isolator –the
green neon will illuminate.
Turn the control knob to the required temperature –the corresponding amber neon
will illuminate.
The amber neon will extinguish when the temperature is reached, and operate
intermittently as the element cycles.
Operationally check the appliance by setting the thermostat to 190ºC and allowing
the fryer to cycle a few times. Check the temperature of the oil at the geometric
centre of the tank 25mm below the surface.
Ensure that the end user understands how to operate, shutdown and clean the
appliance, and is aware of the position of the isolating switch.
OPERATING INSTRUCTIONS
Only qualified or trained personnel should use this appliance.
General advice
Always drain product before frying. Ensure water is never introduced into the oil as
this will cause splashing and possible overflow from the tank.
Do not operate the fryer with the dust cover in place.
Do not leave the appliance unattended whilst operating.
Keep the oil level maintained to the minimum marker. Do not overfill with oil as it
may then exceed the capacity of the drain tank.

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A
BC
D
E
F
G
H
I
For maximum efficiency, do not overload the baskets with product as it will result in
reduced recovery times, uneven cooking and increased risk of surge boiling. (See
Technical Data for recommended batch sizes).
Oil should be filtered regularly. Old oil has a reduced flashpoint and is more prone
to surge boiling.
Controls and parts identification
Fig 3
A Pump drain connector B Knurled knob C Splash cover D Control knob
E Amber neon F Green neon G Pump/Element switch H Drain lever
I Drain bucket

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J
Operation
Check that the drain tap levers are closed and locked. Fill the tank to the minimum
marker, which is on the capillary covers at the back of the tank.
Ensure that the control knob is turned to the ‘Off’ position. Turn on the power
supply at the isolating switch. The green neon indicates power to the appliance.
Turn the control knob to the required temperature setting. The amber neon
illuminates to indicate the operation of the element.
When the amber neon extinguishes, temperature is reached and cooking may
begin. The amber neon will cycle as the element operates to maintain oil
temperature.
Shutdown
To shut the appliance down, turn the control knobs to the ‘Off’ position. Turn off the
power at the isolating switch.
Draining the oil
See Cleaning Instructions section
Safety thermostat
Should the appliance fail to operate, the safety thermostat may need resetting. This
is a red button protruding through the floor of the control panel. To access the
safety thermostat, open the door and it may be found in the top left hand corner of
the cabinet. The appliance must be allowed to cool down before the safety
thermostat can be reset. Should the appliance still fail to operate, consult a
qualified engineer.
Fig 4
J Safety cut-out location (N.B. more central on OE8112)

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CLEANING
Your product has a manufacturer’s warranty. This requires you maintain and care for your
product and follow maintenance instructions. If you fail to maintain your unit or damage
components Lincat may charge you for a warranty repair. Please check the website for
terms and conditions.
The appliance must be disconnected from the mains before cleaning begins.
Do not use a water jet or steam cleaner, and do not immerse this appliance.
Clean all outer panels with warm water and mild detergent, do not use abrasive
materials. Dry with a soft cloth.
Draining the oil
Please note that although the drain buckets are capable of taking the full
volume of the tanks, Lincat strongly recommend draining only the amount of
oil that can be comfortably lifted and manually handled at any one time.
For gravity appliances
Allow the oil to cool to at least 55ºC.
If the filtration kit has been purchased, ensure this is correctly located.
Ensure the oil drain bucket is empty and pushed all the way back so that the bucket
is correctly located beneath the outlet pipe beneath the tank.
Open the tap by holding the sprung lever to the right and turning the red drain
handle anti-clockwise.
Allow the oil to drain into the bucket. Return the drain tap to the closed position.
Either dispose of the oil or filter before returning it to the tank.
For pumped appliances (Fig 5)
Caution: When full of hot oil, the outer surfaces of the drain tank will become
hot.
Ensure that the filtration frame, mesh filtration bag, steel filter and the suction pipe
are correctly fitted and secured in the oil bucket and that the bucket is pushed fully
back so that it is engaged in the pump connection.
Drain the oil and close the drain valve as previously explained.
Securely connect the oil return lance into the connector outlet over the desired tank.

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Operate the pump run switch until the oil has returned to the fryer tank then turn off
the pump run switch.
Remove the oil return lance, clean and place back in the door bracket.
To drain oil into separate container
Repeat the above procedure, but connect the return hose into the connector instead
of the oil return lance.
K
LM
N
O
Fig 5
K Mesh filter bag L Mesh filter frame M Stainless steel filter N Pump
connection O Oil return lance
Cleaning tanks (Fig 6,7)
Food debris can be a health risk –ensure the tanks are cleaned thoroughly after
use.
N.B. The elements can be raised from the tanks to allow easy access for cleaning.
As the elements are raised to the parking position, a safety switch disconnects the
power supply. The power is re-connected when the elements are returned to the
operating position. This is an additional safeguard –the appliance must be
isolated from the supply before cleaning.
Remove the batter plate.

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P
Q
R
S
Undo the knurled nuts and lift the splash cover up and forward off over the
keyholes. (Fig 6)
Fig 6
P Knurled Knob Q Splash cover
Using the lifting hook, raise the elements up and out of the tank until the swinging
support engages on the tank bracket.
Fig 7
R Swinging support S Release lever
Remove any debris from the bottom of the tank and wash the tanks, hobtops,
basket support and cover plate with warm water and mild detergent. Do not use

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abrasive materials, and be careful not to damage the capillaries of the thermostat
phials.
Clean through the drain with a suitable brush.
Rinse out the tank and drain taps. Dry thoroughly and flush with a small quantity of
cooking oil to remove traces of water.
Close the drain taps to the locked position.
To lower the elements again, push slightly back and disengage the swinging
support by pushing back on the release lever. Lower the elements carefully back
into the tank.
Replace the splash cover and tighten the knurled nuts.
If the tanks are not to be refilled directly, protect them with a thin layer of cooking
oil.
Care must be taken when cleaning the elements not to damage the thermostat bulb
or capillaries.
Baskets
The baskets may be cleaned in a dishwasher.
SERVICING, MAINTENANCE AND
COMPONENT REPLACEMENT
All servicing, maintenance and component replacement on this appliance should be
carried out by one of our recommended service engineers.
Routine service
Carry out a general check of the installation, paying particular attention to the
following:
Correct rating of supply cable.
The installation of an isolating switch.
Correct operation of all components.
Particular operation of safety thermostats.
Correct operation of element cutout switch.

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U
V
W
X
T
Y
Component replacement
Before carrying out any of the following, ensure appliance is disconnected
from the supply.
Fig 8
T Element microswitch U Contactor V Transformer W Terminal
block X Wiring cover Y Swivel cover clip

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Z
Thermostat replacement (Fig 8-12)
Important: If you are replacing a thermostat on either an OE8105 or OE8114
fryer it is essential that the thermostat phial is placed on the correct side of
the thermostat bracket on the element. The bracket is etched with ‘CONTROL
STAT’ on one side and ‘SAFETY STAT’ on the other. For correct operation of
the fryer, ensure that the respective thermostat phials are correctly located.
Fig 9
Remove the splash cover by turning the knurled knobs anticlockwise and lifting the
cover up off the keyholes. Remove the rear panel. Unclamp the clip holding the
swivel cover and remove the swivel cover by lifting it up off the support rod and
taking out through the front of the flue. Drain the oil from the tank and lift the
elements up to park them in the raised position.
Fig 10
Z Remove swivel cover

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AA
CC
BB
DD
DD
Unclip the capillary cover from the element support by pushing up and back until it
clears the 4 locating hooks. Lift the capillary cover away from the element support.
Undo the thermostat phial bracket and remove the thermostat phial.
Fig 11
AA Capillary cover hook
Pull the thermostat phial and capillary back through the black cone grommet –the
bracket holding the grommet may be unscrewed and released for ease of
disassembly and reassembly.
Fig 12
BB Grommet bracket CC Cone grommet DD Capillary route

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Thread the thermostat phial back through the grommets until the point that it enters
the wiring channel, which runs from the rear to the front of the appliance. Remove
the top cover of the wiring channel.
Working now from the front of the appliance, remove the control knobs. Carefully
remove the facia panel (which is held by screws along its bottom edge) keeping all
wiring intact. To change a control thermostat, remove from control panel, pulling
the pump switch off the control thermostat if necessary. Disconnect the cables and
remove the control thermostat from the facia. To change a safety thermostat,
unscrew the body of the thermostat from beneath, adjacent to where the red reset
button locates through the floor of the control panel. In both cases, then withdraw
the capillary and phial of the thermostat forward and out of the body of the
appliance.
Replacement of a thermostat is by reversal of the above procedure. Protection and
routing of the thermostat phial and capillary is essential to the correct performance
of the appliance, therefore ensure that the capillary is replaced exactly as fitted in
the factory, passing through all the relevant grommets (Fig 12 DD). Ensure it
moves freely up and down as indicated by the arrows in Fig 12 when the element is
in both the raised and lowered position and do not fit any cable ties that will restrict
movement. Finally, re-fit all the covers.
Contactor
Remove the rear panel, unclip the contactor.
Transfer the cables from the old contactor to the new contactor.
Clip in the new contactor and refit the rear panel.
Transformer
Remove the rear panel, unscrew the bracket holding the transformer.
Transfer the cables from the old transformer to the new transformer.
Refit the new transformer in the brackets and refit the rear panel.
Element microswitch
Remove the rear panel, undo the bracket holding the safety cutout switch.
Transfer the cables from the old switch to the new switch.
Refit the bracket and switch and refit the rear panel.
Element
Drain the tank of oil. Remove the splashguard by turning the knurled knobs
anticlockwise and lifting the cover up off the keyholes. Remove the rear panel.
Unclamp the clip holding the swivel cover and remove the swivel cover by lifting it
up off the support rod and taking out through the front of the flue. Unclip the
capillary cover from the element support by pushing up and back until it clears the
hooks. Lift the capillary cover away from the element support. Undo the thermostat
phial bracket and remove the thermostat phials. Disconnect the element cables
and undo the elements retaining nuts. Lift the element up and forward, removing it
through the front of the flue.
Refit the new element by reversing the above procedure, ensuring that the element
spacer plates are correctly in place, and the internal earth connection is remade on
one of the element terminals. Check that the capillary moves freely.

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Pump
Replacement of a pump is best achieved by removing the relevant side panel i.e.
LH side panel for LH pump and vice versa.
To remove a side panel
Take off the door by undoing the top hinge inside the cabinet and lifting the door
clear.
Remove the screws holding the control panel in place and lower the control panel,
carefully keeping all cabling intact.
Remove the rear panel of the appliance.
Pull out the side panel at the rear and push forward to unhook from the front frame.
The side panel may then be lifted clear.
To replace a pump
Disconnect the pump at the flexible pipe fitting. Disconnect the pump wiring at the
transformer. Undo the screws holding the pump to the bracket. Lift the pump clear
and refit the new pump by reversing the procedure.

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FAULT FINDING
Fryer will not heat up
Is the green neon illuminated?
Yes
No
Check the mains
isolator and fuse
Is the thermostat
turned on?
No
Turn on
thermostat
Yes
Is the amber neon
illuminated?
Yes
No
Check if safety thermostat
needs resetting
Is the contactor
operating?
Yes
Check the element
No
Replace contactor