Lincoln B Series User manual

Page
Section - E35 - 42F
Form 404110
MAY - 2010
SPECIFICATIONS
Maximum working pressure 2000 p.s.i.
Material Inlet 3/4” NPT (Female)
Material outlet 3/4” NPT (Female)
Sheave width 5-1/2”
Sheave diameter 19-1/4”
Drum diameter 12-3/4”
Overall width 10”
Overall height 22-1/2”
Overall depth 21”
DESCRIPTION
The Model 84672 high oow hose reel is a spring operated unit
designed to hold and retract upto 50 feet of 1/2” diameter hose.
Larger hose diameters can be used with reduced hose length,
see maximum hose capacity chart on page 2.
The reel is a heavy duty unit and designed for bus and truck
lubrication or wherever extra heavy duty construction and longer
length delivery hose is required. The reel can be installed as a
single unit or in multiple congurations.
Reel features include a reel latch that automatically locks at de-
sired positions as the hose is extended and releases with a short
pull on the hose.
OWNER/OPERATOR RESPONSIBILITY
It is the owner/operator responsibility to properly use and
maintain this equipment.
The instructions and warnings contained in this manual shall
be read and understood by the owner/operator prior to operat-
ing this equipment.
If an owner/operator does not understand English, the con-
tents of this manual shall be explained in the owner/operator
native language to assure the owner/operator comprehends.
It is the owner/operator responsibility to maintain the legibility
of all warning and instruction labels.
Failure to heed the following warnings including mis-
use, over pressurizing, modifying parts, using incom-
patible chemicals and uids, or using worn or damaged
parts, may result in equipment damage and/or serious
personal injury, re, explosion, or property damage.
Do not exceed the stated maximum working pressure of the
reel or of the lowest rated component in your system.
Do not alter or modify any part of this equipment.
Do not operate this equipment with combustible gas.
Do not attempt to repair or disassemble the equipment
while the system Is pressurized.
Make sure all uid connections are securely tightened be-
fore using this equipment.
Always read and follow the uid manufacturer’s recommen-
dations regarding uid compatibility, and the use of
protective clothing and equipment.
Check all equipment regularly and repair or replace worn or
damaged parts immediately.
Never point the dispensing valve at any part of the body or
at another person.
Never try to stop or deect material from dispensing valve
or leading connection or component with your hand or body.
Always check equipment for proper operation before each
use, making sure safety devices are in place and operating
properly.
Always follow the pressure relief procedure after shutting
off the pump, when checking or servicing any part of the
system, and when installing, cleaning or changing any part
of the system.
Model 84672
BARE HOSE REEL
Series “B”
Systems which will be dispensing uids under pressure may
need to be protected by using a thermal relief kit, which will
safely limit the pressures caused by thermal expansion.
Please contact your local Lincoln distributor and refer to
Service Page Section K5, Page 31 for more details. Failure
to include thermal relief protection may cause damage not
covered under Lincoln’s warranty policy.
The owner/operator shall retain this manual for future ref-
erence to Important warnings, operating and maintenance
Instructions.
©
© Indicates change

Page Number - 2 Form 404110
INSTALLATION
DELIVERY HOSE INSTALLATION (MAXIMUM SPRING
TENSION)
NOTE: Maximum hose capacities are based on SAE specied
hoses. Exceeding these capacities voids warranty.
Refer to DELIVERY HOSE INSTALLATION for proper
hose to reel assembly.
Maximum hose capacities (including hang down):
3/4” I.D. air/water hose (SAE 100 R3) 40 ft.
1/2” I.D. Air/water hose (SAE 100 R6) 50 ft.
1/2” I.D. Oil hose (SAE 100 R3) 50 ft.
3/4” I.D. Oil hose (SAE 100 R11) 30 ft.
For smoother operation during retraction and to increase hose
life, de-tack hose by wiping entire hose length with a light lubri-
cating oil before installing on reel. Assemble outlet adapter to
hose and tighten securely. Use teon tape on threads to pre-
vent leaks. See Figure (1). Insert hose end with outlet adapter
through roller outlet and secure to axle head with U-keeper.
Make sure seal is installed correctly in axle before assembling.
From open side of reel, loop entire length of hose onto reel in
a clockwise direction. Pull hose out through roller outlet to wind
power spring. When hose is completely extended, latch reel to
prevent it from unwinding. Continue to add loops of hose and
pull out hose until power spring winds tight.
IMPORTANT INSTRUCTIONS
Perform the following instructions as stated to correctly set the
power spring for maximum tension. Allow reel to retract two
full revolutions and latch reel. Carefully unloop remaining hose
from reel.
Position hose clamp so that approximately 1/2 loop of hose
remains on reel and latching does not occur when hose is fully
extended. While holding hose, allow reel to retract hose until
desired height from oor is obtained, then latch reel. Slide
ball stop over free end of hose and position slightly below
roller outlet. Tighten screws to secure ball stop to hose. Power
spring is now set to maximum tension.
ADJUSTING SPRING TENSION
Should less spring tension be desired, pull hose out from roller
outlet to provide slack and latch reel. Unwind one loop of
hose from reel. Pull excess hose out through roller outlet and
unlatch reel to retract hose. Check tension and repeat above
procedure until desired tension is obtained.
ATTACHING CONNECTING HOSES
To prevent damaging hose connections and/or components
when pulling hose from reel, pull on the hose itself and not
on the control valve or swivel. Do not pull or jerk on the
hose when fully withdrawn from the reel.
To avoid damaging reel components, always make sure
hose clamp is properly installed.
To prevent premature power spring failure, spring tension
should be adjusted so that it requires at least two full turns
of the reel sheave before the spring is wound tight.
To prevent damage to connecting hose when installing
hose to reel, sufcient clearance must be provided from
outside edge of sheave.
See Figure (2). Assemble connecting hose to swivel.
Connect other end of connecting hose to material supply line
source or connection.

Page Number - 3
Form 404110
REEL INSTALLATION AND ADJUSTMENT
See Figure (3). The guide arm may be positioned in 22-1/2 de-
gree increments as shown. For ease of operation and increased
hose life, the guide arm should be positioned to minimize hose
strain as the delivery hose is pulled through the roller outlet.
Three studs must be used to securely attach the guide arm. It
may be necessary to change the position of the hex head screw
and one stud in order to obtain the desired guide arm position.
The hose clamp must be relocated if the guide arm is in position
B or C. Refer to SERVICE PARTS for hose clamp location.
SAFETY INFORMATION
Read and understand all warnings, cautions and instructions
before operating this equipment. Extreme caution should be
used when operating this equipment as personal injury and/or
property damage can result from equipment misuse. Adequate
personal protection is recommended to prevent splashing of ma-
terial on the skin or in the eyes. ALWAYS disconnect air coupler
from pump when the pump is not being used.
PRESSURE RELIEF PROCEDURE
Always perform this procedure when the pump is shut off and
before checking, servicing, installing, cleaning or repairing any
part of this system.
Perform the following procedure:
A. Disconnect the air supply to the pump.
B. Point the dispensing valve away from yourself and
others.
C. Open the dispensing valve into an appropriate container
until the pressure is relieved.
If the above procedure does not relieve the pressure, the dis-
pensing valve or hose may be restricted. To relieve the pres-
sure, very slowly loosen the hose end coupling. Then loosen
completely and clear the dispensing valve and/or hose.
INSPECTION
Prior to operation or maintenance a visual inspection shall be
made. Check reel system for leaks, worn or missing parts. Any
reel that appears to be damaged in any way, is badly worn or
operates abnormally shall be removed from use until repairs are
made. Contact factory authorized service center for repairs.
If overpressurizing of the equipment is believed to have oc-
curred, contact a factory authorized service center for inspection
of the reel.
Annual inspection by a factory authorized service center is
recommended.
DISASSEMBLY
To disassemble, perform ASSEMBLY procedures in reverse.

Page Number - 4 Form 404110
ASSEMBLY
Assemble reel as follows. Refer to SERVICE PARTS for part
numbers and location.
A. Assemble arbor and ratchet casting (237670) to support
assembly (237656) with four hex head screws (50014) and
four hex nuts (51022).
B. Lubricate V-ring seal (237671) and place on arbor and
ratchet casting (237670) with lip facing away from arbor
ratchet.
C.Assemble power spring assembly (237672) onto arbor and
ratchet casting (237670) until spring canister bottoms on
arbors shoulder.
D. Lubricate V-ring seal (237673) and assemble onto arbor
and ratchet casting (237670) with lip facing toward spring
canister.
E. Assemble axle (242017) to sheave assembly (237680) with
three nuts (51412).
F. Assemble axle and sheave assembly to reel by sliding axle
(242017) through bearings in the arbor and ratchet cast-
ing (237670). Secure with washer (48217) and TRU-ARC
(68424). Shim as required using shims (48385) between
washer (48217) and arbor and ratchet casting (237670) to
eliminate axle end play.
G. Rotate sheave assembly (237680) and align six \
mounting holes with mating holes in power spring canister
(237672). Secure with ve carriage bolts (237738), carriage
bolt (237739) and six nuts (51412).
NOTE: The carriage bolt (237739) is assembled in hole
adjacent to pawl pin.
H. Assemble roller outlet arm assembly (237690) on bolts
(50014) and secure using three nuts (51022).
I. Assemble roller outlet assembly (237692) to roller outlet
arm assembly (237690) by snapping into stamped out
contour in roller arm. Make certain that snaplocks are rmly
seated after assembling. Install (50033) hex head screws
through roller outlet. Secure with nut (51304).
J. Assemble swivel assembly (84679) onto axle (242017) and
tighten.
K. Assemble swivel adapter (242015) into axle (242017).
L. Assemble hose clamp (272382) to sheave assembly
(237680) with carriage bolt (237738). Secure with nut
(51010).
M. Assemble latch pawl (237683) to pawl pin on power spring
assembly (237672) and secure with washer (48327) and
TRUARC (66316).
N. Assemble extension spring (237695) to latch pawl (237683)
and carriage bolt (237739). Secure with locknut (51304).
13162 and 565253 are part of 237672

Page Number - 5
Form 404110
SERVICE PARTS
PART QTY DESCRIPTION PART QTY DESCRIPTION
48217 1 Washer 237672 1 Power spring assembly
48327 1 Washer 237673 1 V-ring seal
48385 4 Shim washer 237680 1 Sheave assembly
50014 4 Hex head screw 237683 1 Latch pawl
50033 4 Hex head screw 237690 1 Roller outlet arm assembly
51022 7 Hex nut 237692 1 Roller outlet assembly
51304 5 Locknut 237695 1 Extension spring
51412 10 Hex nut 237738 6 Carriage bolt
66316 1 Tru-arc 237739 1 Carriage bolt
68424 1 Tru-arc 242015 1 Swivel adapter
84679 1 Swivel assembly 242017 1 Axle
237656 1 Support assembly 242505 1 3/4" NPTF Nipple
237670 1 Arbor and ratchet casting 242506 1 3/4" NPTF Elbow (45)
237671 1 V-ring seal 272382 1 Hose clamp
REPAIR
Repair is limited to replacement of listed service parts. Special
procedures and tools are required. Contact Lincoln Customer
Service, One Lincoln Way, St. Louis, MO 63120-1578, (314)
679-4200 for your nearest authorized service center.
When ordering replacement parts, list:
Part number, description, model number and series letter.

Page Number - 6 Form 404110
Americas:
One Lincoln Way
St. Louis, MO 63120-1578
USA
Phone [phone]
Fax [phone]
Europe/Africa:
Heinrich-Hertz-Str 2-8
D-69183 Walldorf
Germany
Phone [phone]
Fax [phone]
© Copyright 2010
Printed in USA
Web site:
www.lincolnindustrial.com
Lincoln Industrial Standard Warranty
LIMITED WARRANTY
Lincoln warrants the equipment manufactured and supplied by Lincoln to be free from defects in material and workmanship for a period of one (1)
year following the date of purchase, excluding therefrom any special, extended, or limited warranty published by Lincoln. If equipment is determined
to be defective during this warranty period, it will be repaired or replaced, within Lincoln’s sole discretion, without charge.
This warranty is conditioned upon the determination of a Lincoln authorized representative that the equipment is defective. To obtain repair or
replacement, you must ship the equipment, transportation charges prepaid, with proof of purchase to a Lincoln Authorized Warranty and Service
Center within the warranty period.
This warranty is extended to the original retail purchaser only. This warranty does not apply to equipment damaged from acci-
dent, overload, abuse, misuse, negligence, faulty installation or abrasive or corrosive material, equipment that has been altered,
or equipment repaired by anyone not authorized by Lincoln. This warranty applies only to equipment installed, operated and
maintained in strict accordance with the written specications and recommendations provided by Lincoln or its authorized eld
personnel.
THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING,
BUT NOT LIMITED TO, THE WARRANTY OF MERCHANTIBILITY OR WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE.
In no event shall Lincoln be liable for incidental or consequential damages. Lincoln’s liability for any claim for loss or damages arising out of the
sale, resale or use of any Lincoln equipment shall in no event exceed the purchase price. Some jurisdictions do not allow the exclusion or limitation
of incidental or consequential damages, therefore the above limitation or exclusion may not apply to you.
This warranty gives you specic legal rights. You may also have other rights that vary by jurisdiction.
Customers not located in the Western Hemisphere or East Asia: Please contact Lincoln GmbH & Co. KG, Walldorf, Germany, for
your warranty rights.
Lincoln Industrial Special Limited Warranties
SPECIAL LIMITED 2 YEAR WARRANTY-
SL-V Series, Single Injectors-85772, 85782, and Replacement Injectors-85771, 85781
Lincoln warrants the SL-V Injector series to be free from defects in material and workmanship for two (2) years following the date of purchase. If an
injector model (single or replacement) is determined to be defective by Lincoln, in its sole discretion, during this warranty period, it will be repaired
or replaced, at Lincoln’s discretion, without charge.
SPECIAL LIMITED 5 YEAR WARRANTY-
Series 20, 25, 40 Bare Pumps, PMV Bare Pumps, Heavy Duty and 94000 Series Bare Reels
Lincoln warrants series 20, 25, 40 bare pumps, PMV bare pumps, Heavy Duty (82206), Mini Bench (81133, 81323), and 94000 LFR series (94100,
94300, 94500) bare reels to be free from defects in material and workmanship for ve (5) years following the date of purchase. If equipment is
determined by Lincoln, in its sole discretion, to be defective during the rst year of the warranty period, it will be repaired or replaced at Lincoln’s
discretion, without charge. In years two (2) and three (3), the warranty on this equipment is limited to repair with Lincoln paying parts and labor
only. In years four (4) and ve (5), the warranty on this equipment is limited to repair with Lincoln paying for parts only.
SPECIAL LIMITED 5 YEAR WARRANTY-
LFM Series Oil Meters (Lincoln Fluid Meter), LFV (Lincoln Fluid Valves), AOD (Air-Operated Diaphragm Pumps)-
Lincoln warrants the LFM meter series (908/912 series), the Lincoln Fluid valve (708/712 series), our Universal Inline Digital Meters (812/813
series), and our AOD Pump offering to be free from defects in material and workmanship for ve (5) years following the date of purchase. If either
is determined to be defective by Lincoln, in its sole discretion, during the warranty period, they will be repaired or replaced, at Lincoln’s discretion,
without charge.
Lincoln Industrial Contact Information
To nd Lincoln Industrial’s Nearest Service Center
Call one of the following numbers, you may also use our
Website
Customer Service 314-679-4200
Website lincolnindustrial.com
Asia/Pacic:
No. 3 Tampines Central 1
#04-05, Abacus Plaza.
Singapore 529540
Tel [phone]
Fax [phone]