Lipco GSG-AN-VM Setup guide

Translation of original
Saddle-mount fan unit with tank trailer
instructions
GSG-AN-VM
LIPCO GmbH
Am Fuchsgraben 5b
D-77880 Sasbach
Tel.
[phone]
Fax
[phone]
E-mail
[email protected]
Web
www.lipco.com

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Introduction
Dear Customer:
Thank you for choosing a LIPCO Saddle-mount fan unit with tank
trailer GSG-AN-VM. We are confident that you will be satisfied with
our product.
In order to achieve maximum performance from your new LIPCO
Saddle-mount fan unit with tank trailer GSG-AN-VM over an extend-
ed period, please follow the instructions in this operating manual
closely. This will help you to prevent any damage and to prevent
accidents that could result from failure to comply with the manual
and for which LIPCO can assume no liability.
This operating instruction is an essential component of the machine
and therefore must always be included when the machine is sold,
also if it is sold to third parties.
By carefully storing the operating manual in a safe place, both you
and the operator will have a comprehensive reference work at hand.
Note:
The illustrations, descriptions and data contained in this operating
manual are not binding. LIPCO reserves the right to make changes
at any time, without prior notice.
This manual applies only to the LIPCO Saddle-mount fan unit with
tank trailer GSG-AN-VM and does not replace the operating instruc-
tions for components, built-in by the customer.

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Table of contents Page
1. Authorized use..........................................................................6
2. Warnings on the machine.........................................................7
3. General safety regulations........................................................8
4. Safety information for handling plant protection agents ...........9
5. Accident prevention ................................................................10
6. Design details of the GSG-AN-VM - standard equipment......11
7. Design details of the GSG-AN-VM - special equipment.........11
8. Advantages of LIPCO tunnel spray technology......................12
9. Technical data GSG-AN-VM...................................................13
10. Design details of the LIPCO tank trailer / standard version....14
11. Technical data tank trailer.......................................................15
12. Components of GSG-AN-VM..................................................16
12.1. Filters ......................................................................................16
12.2. Adjustment of fan row width:...................................................17
12.3. Adjustment of fan distance......................................................18
12.4. Tanks of GSG-AN-VM ............................................................19
12.5. Various valves of GSG-AN-VM:..............................................20
13. Preparation .............................................................................22
14. Attachment to towing vehicle..................................................23
14.1. Information for hydraulic connection.......................................25
15. Attachment of the universal joint shaft....................................27
16. Attaching the LIPCO tank trailer .............................................29
17. Driving on roads with the GSG-AN-VM ..................................30
18. Operating the LIPCO GSG-AN-VM ........................................31
18.1. Determining the amount of spray liquid needed.....................31
18.2. Checking the driving speed.....................................................31
18.3. Calculation of the driving speed..............................................32
18.4. Nozzle selection and output volume.......................................33
18.5. Nozzle chart............................................................................34
18.6. Checking liquid output at the GSG-AN-VM.............................35
18.7. Nozzle adjustment during operation .......................................37
18.8. Spray nozzle adjustment.........................................................38
18.9. Worth knowing about proper nozzle adjustment ....................39
18.10. Adjustment of outer fan .......................................................40
18.11. RPM fan setting...................................................................41
18.12. Recycling unit ......................................................................42
19. Setting the GSG-AN-VM.........................................................45
19.1. Calculation of the spray liquid discharge ................................45
19.2. Calculation of the required plant protection agent/spray ........46
19.3. Sequence for checking the dosing and distribution accuracy of
the GSG-AN-VM.....................................................................47

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19.4. Which plant protection agents can be used in the GSG-AN-
VM?.........................................................................................47
20. Procedure of spray test...........................................................48
21. Preparation of spraying liquid .................................................49
22. Emptying the GSG-AN-VM after use......................................52
23. Residual volume .....................................................................53
24. Interruption of spraying process .............................................53
25. Cleaning of GSG-AN-VM after use.........................................55
26. Maintenance ...........................................................................57
27. Machine inspection .................................................................61
27.1. Pressure check .......................................................................61
27.2. Flow rate check.......................................................................61
28. Trouble shooting .....................................................................62
29. Storage of the machine...........................................................64
30. Guarantee...............................................................................66
31. Functional diagram GSG-AN-VM ...........................................67
32. Wiring diagram GSG-AN-VM (hydraulic / electrical)...............68
33. Notes.......................................................................................69
34. EC-Declaration of conformity..................................................71

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1. Authorized use
The LIPCO Saddle-mount fan unit with tank trailer GSG-AN-VM with
recycling technology is designed for double-sided spraying of plant
protection agents for vineyards, rose and berry plantations and simi-
lar cultures.
LIPCO-GSGfan units are Julius-Kühn Institute Braunschweig /
Germany (JKI) approved and registered in the list of loss-reducing
devices. For classification and authorized use please refer to actual
folder „Verlustmindernde Geräte“ (www.jki.bund.de/geraete“)
Technical modifications without any written agreement, either by
LIPCO or by JKI, are not allowed. Otherwise LIPCO Saddle-mount
fan unit with tank trailer GSG-AN-VM will lose its classification as
loss-reducing device.
Any other use will be considered as not authorized. The manufactur-
er will not be liable for damages resulting from unauthorized use; the
user will be solely responsible for all risks in this case.
Authorized use also includes compliance with the manufacturer’s
operating, maintenance and repair instructions.
The operator is responsible for compliance with applicable accident
prevention regulations, in addition to the generally recognized safety,
occupational health and traffic safety regulations.
Unauthorized modifications to the LIPCO Saddle-mount fan unit with
tank trailer GSG-AN-VM will release the manufacturer from liability
for resulting damages.
Note for use on public roads
Before driving on public roads and paths, make sure that the combi-
nation of tractor and LIPCO Saddle-mount fan unit with tank trailer
GSG-AN-VM or other combined equipment complies with the appli-
cable traffic regulations (maximum gross weight, maximum axle
loads, lights, warning signs, etc.). It may be necessary to transport
the LIPCO Saddle-mount fan unit with tank trailer GSG-AN-VM on a
flatbed truck.
Note
Following this operating instruction will use the abbreviation
GSG-AN-VM instead of LIPCO Saddle-mount fan unit with tank
trailer GSG-AN-VM.

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2. Warnings on the machine
Before operating the machine, always read the oper-
ating manual and comply with all safety instructions!
Always shut off the motor and remove the ignition
key when performing maintenance or repairs!
Danger of parts being catapulted while drive unit is in
operation –maintain safety clearance!
Operate machine only at the specified speed
(max. 540 rpm)!
Danger of poisoning –never climb into container!

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3. General safety regulations
The operation of mobile plant protection units is associated with cer-
tain risks. Therefore, you must comply with the following safety regu-
lations:
•Before operating the machine, always read the operating manual
and comply with all safety instructions!
•Never remove or modify safety devices!
•Secure the area beneath the machine for repairs or inspections!
•Switch off the machine prior to performing maintenance or care!
•Always maintain safety clearances!
•Caution! Do not enter the work area while the universal joint shat
is rotating! There is an increased risk of accident in case of con-
tact. For your safety, do not wear loose clothing or accessories
(e.g. scarves)!
•Operate, maintain or repair the GSG-AN-VM only by especially
trained personnel who are aware of the risks involved!
•The operator is responsible for compliance with applicable acci-
dent prevention regulations, in addition to the generally recog-
nized safety, occupational health and traffic safety regulations!
•The warning and information signs on the machine provide im-
portant information for safe operation; compliance with these
warnings will increase your safety!
•Persons not involved must keep out of the work area of the ma-
chine.
•Keep children away from the GSG-AN-VM and spray.
•Operate machine only at the specified speed
(max. 540 rpm)!

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4. Safety information for handling plant protection agents
•Do not use plant protection agents that tend to gum up or con-
geal –they have a negative effect on spraying.
•Before applying heat (welding, soldering, etc.) in order to repair
the tunnel spray unit or attachments,
•Clean tunnel spray unit or attachments, which were in contact
with plant protection agent, thoroughly with water, before apply-
ing heat (welding, soldering…)
•Do not remove or modify standard safety devices!
•Replace damaged safety devices by new ones.
•Replace damaged seals and shut-off devices!
•People in contact or working with plant protection agent have to
wear suitable protective clothing against contamination! (e.g.
safety gloves…)
•Always comply with the regulations of the phytosanitary manu-
facturer and of the trade association. AID brochure 1042 (2) pro-
vides information on the safe handling of plant protection agents.
Relevant literature is available by:
Evaluation and information service for nutrition, agriculture and
forestry (AID), P.O. Box 20 02 53, 53173 Bonn.
AID brochure 2079 (1):
Filling of phytosanitary: caution in taking water from the drinking
water supply and public waters.
AID brochure 1042 (2):
Caution in handling herbicides and plant protection agents.
•Do not eat, drink or smoke when working with herbicides and
plant protection agents.
•Wash hands and face thoroughly with soap and water after every
contact with spraying equipment or spray liquid and after com-
pletion of work.

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5. Accident prevention
Failure to comply with the simplest basic rules are causing
most accidents occurring during use, maintenance or transport.
Therefore, it is important that all persons involved with use of the
machine are aware of and comply with the following rules:
•In order to achieve maximum performance from the GSG-AN-VM
it must be in proper working condition.
Perform maintenance and repair only by trained people.
•Replacement parts must fulfill the minimum technical specifica-
tions required by the manufacturer! Only use of LIPCO original
replacement parts will fulfill these requirements.
•Before each use, check the trailer hitch bolts on the three-point
mount and all studs and nuts!
•Exercise special caution when using roads or paths, e.g. for turn-
ing the entire tunnel spray unit.
•Always shut off the motor and remove the ignition key when per-
forming maintenance or repairs!
•During work and transport on public road, do not transport ob-
jects or persons on the machine!
•Operate machine only with drive unit fully protected, i.e. univer-
sal joint shaft completely covered and additional protection on
tractor and GSG-AN-VM. Make sure that the universal joint shaft
connections lock securely into place!
•The machine should be on a level surface or a stable support
during all work on the machine!
When working on the machine in raised position, always secure
by mechanical means using suitable supports!

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6. Design details of the GSG-AN-VM - standard equipment
•Frame with double-coat paint RAL 6011
•Hydraulic tangential fan unit width adjustment (infinitely variable /
common or single action) with hydraulic cylinder. Operation via
electro-hydraulic control block.
•4 hydraulic driven tangential fans, equipped with collecting tray
and hydro injector for the leading back of the unused liquid - min-
imum operating pressure 5 bar required for suction
•one V4A nozzle tube each integrated in the tangential fans,
with 6 drip-stop rotary nozzle bodies with flat fan venturi nozzles
(IDK 90° green –or other output quantities on request) –individ-
ually adjustable
•pressure (80 mesh), suction (50 mesh) and recycling filter (50
mesh)
•full electrical control: Nozzles, pressure and recycling can be
controlled via control box on tractor, manometer built into control
box
•electro-hydraulic control block for adjustment of fan width and
fan control
•160 l pump, 20 bar
•universal joint shaft
7. Design details of the GSG-AN-VM - special equipment
•Width adjustment 1.30 m instead of 1.10 m
•Odometer system for row width adjustment via control box with
digital display and +/- action
•Working lights between fans (left and right)
•3-way tap with quick-release coupler and 2.50 m hose for exter-
nal suction
•Electrical monitoring unit with digital display (spray output l/min.
and effective spray output in liters)
•Other tires
•Other nozzles
•2 agent-sprayer type BS 2

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8. Advantages of LIPCO tunnel spray technology
•The fan design causes a higher spray concentration and there-
fore a more intensive deposition of spray on the plants.
•Natural wind outside the fan have nearly no negative influence
on spraying result.
•Non-deposited spray will be collected in a pan and filtered for re-
use.
•The spray nozzles can be switched on and off depending on the
height of the foliage wall for optimum use of spray.

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9. Technical data GSG-AN-VM
GSG-AN-VM
Weight (without trailer)
kg
500
Required drive power
kW
45
Pump type
AR 160 bp
Fan units
no.
4
Row distance - min.
m
1,60
Row width standard:
m
1,70 –2,40
Row width special edition:
m
1,70 –3,20
Row height
m
2,20
Width adjustment
m
0,20 –1,10
Required pump capacity from tractor side
l / min
30
L
m
3,02
B
m
2,04
M
m
2,45
External main dimensions including tank trailer:

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10. Design details of the LIPCO tank trailer / standard version
The LIPCO tank trailer is available with following standard equip-
ment:
•frame with double-coat paint RAL 6011
•adjustable drawbar
•600 / 1000 / 1500 liter tank with tank cleaning nozzle and injector
agitator, water jet mechanism integrated in filling screen
•Fresh water container with 3-way tap to change to machine
cleaning integrated
•Hand-washing container
•Hose connection to saddle-mount unit with quick coupling
•12V lighting in accordance with motor vehicle regulations

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11. Technical data tank trailer
1000 l Tank
1500 l Tank
Weight (empty)
kg
320
348
Tank width
m
1,14
1,24
Fresh water container
l
Hand washing container
l
Standard tyres
10.0/75-15.3 tt 8 PR
11.5/80-15.3 8 PR
B –Outer dimensions incl. wheels
m
1,24
1,35
L
m
2,30
1,60
H
m
2,30
1,60
Outer dimensions:

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12. Components of GSG-AN-VM
12.1. Filters
Suction filter –50 mesh:
•Suction filter is located bet-
ween spray liquid tank and
pump.
Suction filter
•The filter insert should be
checked several times daily for
dirt and cleaned, if necessary.
Fig. 1
Pressure filter –mesh width 80 mesh:
•The pressure filter is located
between the shutoff motors.
•The quick cleaning unit in low-
er end of the pressure filter is
connected to hydro injector in
tank and permanently pressur-
ized.
Drain valve has to be perma-
nently open.
Fig. 2
•This circuit guarantees an extended cleaning cycle.
•More pressure filters are integrated in the spaying nozzles.
•These nozzles filters should be checked by the end of the spay-
ing procedure and cleaned if necessary.

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Pressure filter 2 –mesh width 80 mesh:
•Additional pressure filters in
circuit close to spray nozzles
•The filter inserts must be
checked several times daily
and cleaned, if necessary.
Fig. 3
Recyclingfilter –80 mesh:
•Recycling basket strainer is
integrated in the return circuit
of the recovered spray liquid.
Recycling-/ pressure and suc-
tion filters have to be cleaned
every 20 ha of treated surface.
•Recycling filter designed as
basket strainer, located in the
upper area of the spray liquid
tank.
Fig. 4
12.2. Adjustment of fan row width:
•The row width, with built-in
hydraulics, is adjusted from the
tractor via the control box.
Fig. 5

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12.3. Adjustment of fan distance
Hook to adjust chain length
•Fan distance can be adjusted
by reallocating adequate chain.
Fig. 6
•Set the chain to a length, that distance between nozzles and
foliage is about 16 –26 cm. See below.

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12.4. Tanks of GSG-AN-VM
Spray liquid tank:
Spray liquid tank
Hand washing tank
Fresh water tank
Fig. 7
•Fill the hand-washing tank only with fresh water. The hand wash-
ing tank is designed only for washing the operator’s hands after
spraying process.
Note:
Do not fill the fresh water tank with spray liquid!
Do not drink from the tank!
Fresh water tank designed for Inside / outside cleaning of GSG-
AN-VM after end of spraying process.

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12.5. Various valves of GSG-AN-VM:
2-way valve “2”
3-way valve “1”
Fig. 8
Function of the 3-way valve (Fig. 8)
•Position: “Suction tank”
Liquid is pumped from the spray liquid tank / fresh water tank to
the nozzles in the tunnel walls.
•Position: “Clean suction filter”
Spray liquid circuit is blocked, suction filter can be removed and
cleaned.
•Position: “Empty tank”
Spray liquid tank can be emptied.
Place the collector beneath the valve and dispose of the collect-
ed spray agent in accordance with JKI BRAUNSCHWEIG (JKI)
regulations.
Function of the 2-way valve (Fig. 8)
•Position: “Machine cleaning”
Pump conveys fresh water from the fresh water tank
through the spray nozzles to the injectors and via the
recycling filter back into the spray liquid tank.
•Position: “Suction tank”
Pump conveys spray liquid from the spray liquid tank
to the spray nozzles.