Lippe Lift T80 User manual

Installation manual Konstanz DC 1/25 Version 8.0 Last update: 2/15/10
Key word directory.......................................................................................................…. 1
Pre-conditions.............................................................................................................….. 2
Transport and interim storage...................................................................................…… 3
Setting supports ...........................................................................................................… 3
Setting up track....................................................................................................…….. 4
Fastening of track supports......................................................................................…. 5
Example of upper and lower stopping points .............................................................. 6
Fastening of track wall (concrete (B25), steel, other)..................................………… 7
Fastening of the Halfen track-wall...........................................................................…. 8
Rotate roller heads, drive the track to the platform...................................................…… 9
Connect track parts with one another....................................................................….. 10
Potential equalization....................................................................................................... 11
External command giver................................................................................................... 11
Loading devices................................................................................................................. 11
Set stopping points...................................................................................................…... 13
Overrun fuse........................................................................................................……… 14
Screwing of the roller sets.....................................................................................……. 14
Sensitive surfaces under the platform frame.................................................................… 15
Track paneling and fall protection…..............................................................………….. 16
Shunt switch bar..............................................................................................………… 17
Concluding work and instruction of the operator ........................................……………. 17
Disassembly...................................................................................................................... 18
Notes about disposal........................................................................................................ 18
Appendix I: Maximal dimensions for assembly........................................................... 19
Appendix II: Free-standing supports (on the foundation).......................................... 20
Appendix II: Caught supports (on steps).............................................................…… 20
Recommendation for pin selection KONSTANZ........................................................ 21
Loading forces............................................................................................................…. 24
Key word Page

Installation manual Konstanz DC 2/25 Version 8.0 Last update: 2/15/10
Assembly manual for stair inclined lifts T80
The assembly may only be performed by qualified technical personnel!
The following work may only be performed by qualified personnel:
Assembly work
Adjustment and setup work
Maintenance work
Malfunction search/removal
Qualified personnel are persons who
- who are familiar with the machine function
- have been trained about the functioning
- have read and understood the operating, assembly and service manuals
- are clear about the hazards of the machine (and its components)
- recognize and understand the relationship of the mechanical components
- recognize and understand the relationship of the electrical components
- possess the appropriate tools/measurement devices and can use them
- have sufficient knowledge of German or English for understanding
During any work on the machine, please observe:
- Do not make the machine accessible to other persons with increased hazard potential
(disassembled paneling parts, protective devices,…)
- Risk of tripping due to opened machine, avoid tools, power cables etc. lying around
- The hazard potential of the machine may not be increased after work on the machine.
- Parts of the machine which are not firmly connected with the construction/rail must be secured
against falling over.
The safety notes in the operator manual must be observed!!

Installation manual Konstanz DC 3/25 Version 8.0 Last update: 2/15/10
1Check whether the on-site measures have been carried out (e.g. removal of the railing, chamfer
beveling, removal of the opposite-lying hand rail, current laying etc.).
2In order to avoid damages, only the parts currently needed should always be unpacked. The
unpacked parts of the installation should be temporarily stored on the foam which is delivered
with them. The platform can be attached to the cabinets (as far in as possible) and thus
transported.
3.) Place and dowel the supports (in case of support assembly) in accordance with the installation
drawing. In the process, make sure that the supports are attached vertically (Water level).
Dowel type to be used:
Appendix II
Important !!
Absolutely observe
appendix 1 on page 19 !

Installation manual Konstanz DC 4/25 Version 8.0 Last update: 2/15/10
4.) Position the platform in accordance with the assembly drawing and guide the lower track pipe
into the lower roller set (Observe item 6 on page 9). Arrange the lower track pipe in accordance
with the displayed sketch. Dimension Y is takes precedence over dimension Z. Dimension Z
gives the dimension between the lower edge of the lower track pipe (which as a rule has a length
of 1900 mm) and the level of the lower stop (floor). Possibly this dimension cannot be measured
directly on site because steps exist there. Then an auxiliary dimension should be computed on
site (reduced dimension Z) by subtracting the respective step height from dimension Z. The
auxiliary dimension then gives the vertical clearance between the end of the lower track pipe
(lower edge) and the step which lies perpendicular below it.
If the dimensions agree with those of the installation drawing, the lower rail should be fastened
either to the wall(see page7) or on the supports(see page 5) (Make sure that the lower cap is
present on the pipe). Only when the lower rail is completely installed will the upper rail be
inserted and mounted. The maximum clearance between the individual fastening points is
described in appendix 1 on page 19.
In the case of wall mounting on concrete/steel or by means of threaded rods, the fastening plates
should be attached as displayed on the next page. Here, keep the maximum clearances of the
fastening plates between each other as displayed in appendix 1(Page19).
585
Z
Y
X

Installation manual Konstanz DC 5/25 Version 8.0 Last update: 2/15/10
Example of a support fastening

Installation manual Konstanz DC 6/25 Version 8.0 Last update: 2/15/10
B: DIN6912-M12x20 8.8 (M=50Nm)
B: DIN6912-M12x45 8.8 (M=50Nm)
D: DIN127-B12
Example of an upper and lower stopping point
C
A
C
B
A
D
B
C
D
D
B

Installation manual Konstanz DC 7/25 Version 8.0 Last update: 2/15/10
...additional fastening options on the next page
Example of a wall fastening
I:DIN912-M12x50 8.8 (M=50Nm)
B: DIN6912-M12x20 8.8 (M=50Nm)
B: DIN6912-M12x45 8.8 (M=50Nm)
D: DIN127-B12
Building substance Concrete (B25)
Steel
Other(Only in connection with threaded rod M12)
Recommendation for dowel selection: category 3
A
B
D
D

Installation manual Konstanz DC 8/25 Version 8.0 Last update: 2/15/10
Additional fastening options (to the wall)
for the following building substances:
Solid brick/Lime sand solid brick
Recommendation for dowel selection: category 1
Holes 1-10
horizontal coring brick /vertical coring brick/lime sand
ventilating brick
Recommendation for dowel selection: category 5
Holes 1, 3, 4, 6, 8, 10
Building substance wood
Recommendation for dowel selection: category 6
Holes 1-10
Building substance concrete
Recommendation for dowel selection: category 3
Holes 2, 5, 9
I:DIN912-M12x50 8.8 (M=50Nm)
B: DIN6912-M12x20 8.8 (M=50Nm)
B: DIN6912-M12x45 8.8 (M=50Nm)
D: DIN127-B12
E: DIN 125-12
E
D
B
D
C
2
4
5
6
7
3
8
9
10
D
A
1

Installation manual Konstanz DC 9/25 Version 8.0 Last update: 2/15/10
5Loosen the front paneling of the platform.
6.) Rotate the roller heads in accordance with the angle of elevation (of the flight of stairs). Position
the platform so that the dimensions X, Y and Z given in the installation drawing are maintained for
the track pipes which are inserted and fastened in the roller sets (e.g. on the fastening plates).
By ventilating the brake, activating the brake lever and simultaneously rotating the hand wheel, the
drive sprocket can be rotated and thus the upper track pipe inserted further (illustration below). The
upper sprocket is a part of the gripping device and is not powered, thus this can be easily rotated by
hand.
A
α
A
α
B
Y
α
α
X
Y
X
B
X
1.
2.
Z

Installation manual Konstanz DC 10/25 Version 8.0 Last update: 2/15/10
7.) In case the track consists of more than one upper or lower track part, the track pieces should be
joined as displayed below and fastened to the supports or the wall. This should be repeated until
the entire track is mounted. The possibly protruding rail ends should be cut off.
A B C
C: DIN6912-M12x20 8.8 (M=50Nm)
E: DIN127 A12
H :DIN936-M12 8.8
2.
1.
H
4.
E
3.
5.
2.
1.
3.
C
E
4.
5.
C

Installation manual Konstanz DC 11/25 Version 8.0 Last update: 2/15/10
8The rails should be connected with the potential equalization cable which is laid on site (inner
construction: min. Cu 6mm², outer composition: min. Cu 10mm², or according to national
directives).
9.) The arrangement of the external control device must correspond to the requirements of the
intended user, whether he sits, stands or is in a wheel chair. The height of the external control
device should be 800mm to 1100mm away from the floor. The external control device should be
mounted so that if possible the entire track can be viewed from the respective control center.
In the case of external control devices which are connected among themselves, the cable should be
placed in a cable channel of empty pipe.
10.) Connect plus and minus lines of the loading devices with the loading stations (use crush hoods,
then shrink the heat shrink tube by means of a hot air blower). Connect loading device to the house
network. Subsequently check the function (function check is only possible if the load carrying
equipment is standing with its loading contacts in the loading station). The loading device should
be attached so that the user can see it easily.
Potential
equalization..............

Installation manual Konstanz DC 12/25 Version 8.0 Last update: 2/15/10
1.
3.
4.
2.
5.
7.
6.
8.

Installation manual Konstanz DC 13/25 Version 8.0 Last update: 2/15/10
11.) The stopping points should be set up as displayed below and on the next page. For this purpose,
bring the platform into the desired position and mark the corresponding positions of the operator
end switch on the top roller set, and the unlocking lobe on the lower roller set. The presetting
occurs by attaching the corresponding angle bracket to the rails. The fine setting is achieved using
the adjustable curves on the angle brackets. Important: The setting of the emergency end switch
should occur as curtly as possible (Set dimension X (display on the next page) as small as
possible).
C: DIN933-M12x25 8.8 (M=50Nm)
E: DIN127 A12
H :DIN936-M12 8.8
I:DIN6912-M12x40 8.8 (M=50Nm)
E
I
H
E
C
Clearance min. 5mm
A
A
5
_
+

Installation manual Konstanz DC 14/25 Version 8.0 Last update: 2/15/10
12.) In the shortest possible distance from the upper sprocket, an auxiliary overrun fuse must be
mandatorily attached behind the upper end position, as displayed above. The overrun fuse must be
attached without distances to the drive rod.
13.) The emergency end switch curve should be positioned so that in the case of an adjacent drive roller
on the overrun fuse, the emergency end switch is activated (opened).
14.) The nuts of the roller set should be tightened and secured as displayed below!!!
F:DIN125-13-St.
J:DIN985-M12 (M=50Nm)
K:DIN6797-I21
L:DIN936-M20x1,5 8.8 (M=50Nm)
JF
A
A
Y
Dimension X
Y
Overrun
A
K
L
B
B
B
Secure with Loctite!

Installation manual Konstanz DC 15/25 Version 8.0 Last update: 2/15/10
14a) If the platform on the rail can be driven a bit upwards, then attach the contact strip to the
underside of the frame. This cannot yet be attached at the factory, since it would otherwise be
damaged during transport. As soon as the platform is accessible from beneath, attach the
contact strip as displayed below. The required small parts are glued to the contact strip in a
transparent bag.

Installation manual Konstanz DC 16/25 Version 8.0 Last update: 2/15/10
15.) In case a track paneling is planned, or must be attached, this should be attached as displayed
below. In the case of the track paneling the upper edge of the plexi-glass paneling should lie
approx. 150 mm (direct dimension) above the upper edge of the rail. The corresponding holes for
the screw M6 must be drilled on site. In case the fastening bolts on the side of the rail protrude
too far, then they should be shortened accordingly. Beware of collision hazard with the platform!
15a) Attachment of the lower pipes (fall protection), if required or planned.
4.
1.
2.
3.
3.
1.
2.
5.
6.

Installation manual Konstanz DC 17/25 Version 8.0 Last update: 2/15/10
16.) The dimension X (dimension between the position of the bypass switch in the respective
stopping point and the start of the plastic strip) must not exceed 10cm; we recommend 6 to 8 cm.
The bypass switch strip is as standard fastened to the entire length of the lower rail part. The
cutouts (dimension X) should be added on location.
17.) Reattach the front paneling to the elevator..
18.) Attach all screw caps, support caps, support screens and track pipe caps.
18a Attach all required hazard and information signs. If applicable, stickers should be covered over
with stickers in the respective country's language!
19.) Multiple test drives under full load and inspection of all safety and operating functions (incl.
function test/engaging of the safety catch).
Test of the effectiveness of the catch switch by inserting the latch by hand (possibly by
means of a tool (e.g. inch rule)).
Check of the effectiveness of the safety catch by rotating downwards with ventilated brakes
to the blocking position of the safety catch.
20 Instruct the operator extensively (let him drive himself).
21 Possibly repair occurring paint damages (paint containers are delivered ) , and point out to the
customer that he should not run the system until the paint is dry and the operation is permitted
by the national regulations.
22.) Fill out the assembly report in detail, and send it back to the customer service of the
manufacturer.
upper
stopping point
lower
stopping point

Installation manual Konstanz DC 18/25 Version 8.0 Last update: 2/15/10
The disassembly of a stairwell inclined elevator Konstanz
1.) Drive the load carrying equipment into the lowest position.
2.) Disassemble the electrical components (external control device, loading devices).
3.) Remove front paneling (establish access to the main switch, brake and hand wheel)
4.) Set the main switch to OFF.
4.) Disassemble the track parts starting with the uppermost stopping point and continuing
downwards (including the last track piece before the load carrying equipment).
Caution: There are absolutely occurring hazard sources such as e.g. risk of falling (missing
railing) or risk of cutting (sharp edges) which must be removed or secured in a
suitable manner!
5Remove the load carrying equipment from the rail in a suitable manner:
- The load carrying equipment is standing on the floor:
Loosen the last track piece. Lift up the venting lever of the brake and simultaneously rotate the
hand wheel in the direction AB. The last track piece can then be carefully pulled out of the roller
heads.
- The load carrying equipment is not standing on the floor:
Lift up the venting lever of the brake and at the same time turn the hand wheel in the OFF
direction and pull the load carrying equipment upwards from the last track piece.
6.) Disassemble the supports (possibly separate supports which are welded together).
Observe the safety notes for working with heat for the prevention of fire risk.
Notes about disposal
1.) Steel scrap: steel parts of the track , supports and steel parts of the load carrying equipment
2.) Special waste: plastic parts, motors, cables, conductor plate, batteries
Note: Our powder coating is free of lead and cadmium

Installation manual Konstanz DC 19/25 Version 8.0 Last update: 2/15/10
Appendix 1
Max. 600mm

Installation manual Konstanz DC 20/25 Version 8.0 Last update: 2/15/10
On the foundation
Reccomendation for pin selection:
Category 4
1
Appendix II
On steps
Reccomendation for pin
selecton:
Category 3
(This support type must be
intercepted on top)