vimec V64-74 B.I. User manual

VIMEC reserves the right to make modifications and changes to its products at any time in response to technological deve-
lopments.
MANUAL CODE
7 5 1 2 1 1 6
DATE ____________ APPROVED ____________
USE AND MAINTENANCE Page 03 - 14
ASSEMBLY ISTRUCTIONS Page 15 - 25
SPARE PARTS MANUAL Page 26 - 52
STAIRLIFT
V 64 - 74
MODEL
B.I. - INDEPENDENT BARS
B.R. - RETRACTILE BARS
Via Parri, 7 (I) - 42045 Luzzara (RE)
Tel.[phone] r.a.- Fax.[phone]
15 - 11 - 2007

Via Parri N°7,42045 Luzzara (RE) ITALIA
Tel.[phone] r.a. Fax [phone]
states on his own responsibility that the platformlift for the transport of person
on wheelchair type:
V 64/74 - B.I. - B.R.
complies with the following Directives:
- Directive 89/336/CE "Electromagnetic Compatibility"
as amended by 92/31/CE
Harmonised Normative References: EN 50081 - 1
EN 50082 - 1
- Directive 89/392/CE "Machinery Directive" as amended by 91/368/CE
93/44/CE, 93/68/CE
- Directive 73/23/CE "Low Voltage Directive"
The President
_______________________ Luzzara, __________________
"EC" DECLARATION OF CONFORMITY
The manufacturer:
Draft
VIMEC S.R.L. DECLARATION OF CONFORMITY
31/10/2007
Dott. Ettore Zoboli
servoscale

7502116
USE AND MAINTENANCE
CONTENTS OF THE MANUAL
1. Stairlift and manufacturer identification data Page 04
2. After-sales service Page 04
3. Description of the stairlift Page 05
4. Technical specifications Page 07
5. Intended and improper uses of the lift Page 08
6. Preparation for commissioning Page 08
7. Correct use of the stairlift Page 09
8. Safety systems Page 12
9. Maintenance Page 13
10. Electric system diagrams Page 14
11. Vibrations - Airborne noise Page 14
12. Information on disposing of parts of the lift and the substances it contains Page 14
TO ENSURE SAFE OPERATION
CAUTION
This symbol accompanies a number of essential safety instructions.
Compliance with these instructions does not release users from their obligation to follow all additional
safety regulations.
Read this manual carefully before assembling, starting up, using or maintaining the stairlift.
The best way of preventing accidents is care and attention when using the stairlift.
Comply with the information supplied by the data-plates of all kinds applied to the stairlift.
Replace any damaged data-plates immediately.
All procedures on the stairlift except for normal use must be carried out by professionals.
Comply with the skill level indicated for the various operations, with reference to the following symbols:
O Trained operator
OC Trained operator with specific skills
OS Specialist operator authorised by the manufacturer.
The stairlift must always be operated by an ADULT well informed about all the operating functions and the
precautions envisaged by this manual.
3

7502116
1) STAIRLIFT AND MANUFACTURER IDENTIFICATION DATA
2) AFTER-SALES SERVICE
DEALER’S RUBBER STAMP, INDICATING CONTACT FOR AUTHORISED
AFTER - SALES SERVICE
TYPE V64
SERIAL Nr. (Nr) - - - -
YEAR - - - -
LOAD (Kg) - - -
POWER (V / A / Hz) 230 / 5 / 50
SERIAL Nr.
_ _ _ _
SERIAL Nr.
_ _ _ _
LOAD
- - - kg
4
I - 42045 LUZZARA (RE)
Via Parri N° 7 - Tel. 0522 / 970666

7502116
FIG.2
3) DESCRIPTION OF THE STAIRLIFT
3.1) Description
Lift unit - Fig. 1
Comprises:
- carriage.
- load-bearing structure.
- safety bars - Fig. 1/a.
- load platform - Fig. 1/c.
- bodywork - Fig. 1/b.
- control board - Fig. 1/d.
Contains:
- motor - Fig. 3/a.
- transmission components - Fig. 3/b.
- electric system - Fig. 3/c.
The control board carries the following controls:
- control enabling key - Fig. 2/a.
- up/down buttons - Fig. 2/b.
- platform operating buttons - Fig. 2/c.
- floor selection-buttons Fig. 2/d.-
On the lift unit:
- emergency stop(red mushroom-head button) Fig.2/e.
- connection for handwheel for manual operation Fig.2/f.
- bar opening - Fig. 2/g.
Rails - Fig. 4
Comprises:
- Rail - Fig. 4/a.
- Wall connections.
- Plastic cable carrier chain with guide - Fig. 4/c.
- Feet for stairs (optional) - Fig. 4/b.
FIG.1
FIG.3
FIG.4
5
a
b
c
a
b
f
d
cd
c
b
a
a
b
c
a
e
c
b
g

7502116
3.2) Main safety measures against risks of a mecha-
nical nature
- Safety bars - Fig. 5/a.
- Retailer guard boards - Fig. 5/b.
- Anti-impact and anti-shearing sensor edges on stairlift
body - Fig. 5/c.
- Anti-impact and anti-shearing sensor edges on pla-
tform - Fig. 5/d.
- Anti-crushing sensor base in platform - Fig. 5/e.
- Gradual action mechanical safety gear - Fig. 6/a.
- Electrical limit switches and over-limit stops - Fig.
6/b.
3.3) Main safety measures against risks of an
electrical nature
Protection against overcurrents, overloads, acci-
dental contacts and direct and indirect contacts.
- Circuit-breaker.
- Differential security breaker on power supply sy-
stem.
3.4) Warning and compulsory procedure signs and
data-plates
The stairlift is fitted with the following warning and
compulsory procedure signs and data-plates:
- Emergency switch must be pressed before operation
in manual mode - Fig. 2/e.
- Stairlift identification plate.
- Sign for manual release of bars and platform.
3.5) Supply condition
- Rails and rail connections - Fig. 7/a.
- Carriage - Fig. 6 Fig. 7/b.
- Lift structure.
- Platform - Fig. 7/c.
- Bodywork - Fig. 7/d.
- Handwheel for manual operation - Fig. 7/e.
The system must be installed by specialist
operators authorised by VIMEC.
FIG.5
FIG.6
FIG.7
6
a
b
e
c
a
d
b
a
d
c
b
e
b
b

7502116
3.6) Reference technical norms
The stairlift complies with the following norms:
98/37 EEC
98/79 EEC
Machinery Directive and subsequent amendments
EN 292-1 Safety of machinery
Fundamental concepts, general design principles.
Technology, basic methodology.
EN 292-2 Safety of machinery
Fundamental concepts, general design principles.
Specifications and technical principles.
EN 418 Safety of machinery
Emergency stop device.
Functional aspects - Design principles
EN 60204-1 Safety of machinery
Electrical equipment of machinery
Part. 1: General rules
EN 50081-1 Electromagnetic compatibility
General standard on emission.
Residential, commercial and light industrial environ-
ments.
EN 50082-1 Electromagnetic compatibility
General standard on immunity.
Residential,commercial and light industrial environ-
ments.
4) TECHNICAL SPECIFICATIONS
- Drive system
Irreversible worm gear Ratio 1/80
- Performance levels
Travel direction Forward/back
Speed (up/down) 0.07 m/s
Capacity 1 person
Gradient from 0° to 50°
Load capacity V64/74
230 kg up to 45°
200 kg up to 50°
- Duty cycles
Normal service 20 min/hour max.
- Ambient conditions
Temperature From -10°C to +60°C
Humidity maximum 70%
(use in bathrooms and swimming-pools is not permitted)
- Electric system
Drive motor 230 VAC single-phase 50 Hz - 0.75 kW
Absorption 8 A
Circuit-breaker
- Controls
Up/down/stop button Timed (starting delay 3 seconds)
Emergency stop button with detent (immediate stop)
Key-switch
Circuit-breaker reset button
(to be provided by the customer).
7

7502116
6) PREPARATION FOR COMMISSIONING
6.1) Preliminary checks
Checks to be made before the lift is put into service.
Skill level: OS - Specialist operator appointed by the manufacturer.
ITEM CHECKED RESULT OF CHECK
Controls: Correct operation in response to controls.
Correct timing of the start-up controls.
Efficiency of emergency stop.
Safety devices: Check that the safety device is tripped, stopping the lift.
- Sensor edges
- Electric limit switches
- Over-limit switches
- Anti-crushing platform base
Power supply: Mains voltage and frequency as specified in point 6.2.
Earth connection: Check that the lift system’s earth line is connected to the
earth line of the mains system.
5) INTENDED AND IMPROPER USES OF THE STAIRLIFT
5.1) Intended use
The Mod. V64/74 stairlift is a system for transporting persons SEATED ON A WHEELCHAIR OR ON A
SPECIAL SEAT (optional) with STRAIGHT rail at CONSTANT gradient which can be installed on stairs
having the following characteristics:
- Ambient: Indoor and outdoor
- Steps: Parallel
- Gradient: Minimum 0° - Maximum 50°
User characteristics: Self-sufficient, physically and mentally suitable, familiar with the equipment’s
operation and the use and maintenance instructions.
CAUTION: If the person using the system is not self-sufficient, the stairlift must be operated by
another person acting as attendant. While the lift is in motion, sit still and do not move or rock.
5.2) Improper uses
- Transporting objects on the platform
- Overloading the stairlift (e.g., disabled person with electric wheelchair having total weight in excess
of the maximum permitted load. See section 4, Technical Specifications).
- Use of the stairlift by unauthorised persons (e.g. children, people who do not meet the requirements
specified in point 5.)
Improper uses Problems
Use on stairs having gradient greater than 50° Overheating of motor
User standing on platform Risk of falling
Operation by unsuitable operator Risk of falling
Transporting more than one person Risk of falling and of overheating of motor
CAUTION: DO NOT MAKE MODIFICATIONS INTENDED FOR ANY USE, DO NOT INSERT EX-
TRANEOUS OBJECTS OR LIQUIDS IN HOLES OR CRACKS, DO NOT SPRAY LIQUIDS ONTO THE
STAIRLIFT
8

7502116
6.2) Electrical connection
The power supply lead is of 4x1 mm2 type (number of
wires x gauge).
The electrical system of the stairlift must be connected
to the electrical line at 230 V single-phase 50 Hz, by
means of a 16 A circuit-breaker (main circuit-breaker)
and a differential security breaker of 0.03 A, both con-
tained in a box with padlock fitting.
The electrical line at 230 V must comply with the current
national regulations.
CAUTION: The box with padlock fitting con-
taining the master switch must be installed close
to the lift.There must be no obstacles to access to
this box.
NOTE: If a dedicated line with a differential switch
cannot be installed, a 16A plug with in series a10A
fuse shall be provided.
7) USING THE STAIRLIFT CORRECTLY
CAUTION: BEFORE USING THE STAIRLIFT,
READ THIS MANUAL CAREFULLY. The stairlift must
only be used in accordance with the intended uses
described in section 5.
Keep the manual on the lift.
7.1) Initial situation
The stairlift is parked at the top or bottom of the staircase
FIG.10
FIG.8
with the platform folded up (Fig. 8/a) and the bars in rest
position (Fig. 8/b) with the master switch turned to ON.
7.2) Using the stairlift
CAUTION: Always keep access to the platform and
the master switch unrestricted.
NEVER overload the lift.
1) For stairlifts with manual platform (standard).
- B.R. - B.I. Version
- Bring the down side bar into the working position by
pressing the button (Fig. 9/e) on the control board on
the lift or at the floor (optional).
- Lower the platform by hand.
- If the stairlift is at the lower floor, bring the down side
bar into the rest position to allow the wheelchair to move
onto the platform.
1) For stairlifts with motor-operated platform (optional)
- insert the key and turn it to ON using the control board
on the lift or at the floor (optional) - Fig. 9/a).
- Lower the platform by pressing the button provided
(Fig. 9/b).
- B.R. - B.I. Version
The side guard moves to the drive-on position and the
down side bar to the working position.
If the stairlift is at the lower floor, return the down side
bar to the rest position to allow the wheelchair to move
onto the platform.
- Remove the key from the control board at the floor.
2) Get onto the platform, facing in the travel direction
and in a central position (Fig. 10) to allow the guard
to move into its sensor position. Lock the wheelchair
brakes. If the wheelchair is electric, turn it off.
CAUTION: The wheelchair must be positioned
on the platform so that no part of the body or the
wheelchair projects from the platform. When the lift
is in motion sit still without moving or rocking.
3) Insert the key in the control board on the lift (Fig. 9/a)
and turn it to (1) ON.
4) Press the up button (Fig. 9/c); the guards and bars
automatically move to the safety position and the lift
sets off.
5) B.R. - B.I. Version. At the destination floor, the lift
FIG.9
9
a
b
a
b
a
b
cd
e

7502116
stops; if the up button is kept pressed, the bars and
the guard facing in the up direction automatically move
to the drive-off position. The guard facing in the down
direction is locked in the safety position, to ensure the
wheelchair can leave and return to the lift in safety.
6) When the down button (Fig. 9/d) is pressed, the bars
and guard facing in the up direction move to the safety
position and the lift sets off.
7) At the destination floor, the lift stops; if the down but-
ton (Fig. 9/d) is kept pressed, the bars and the guards
automatically move to the drive-off position.
8) Return the lift to its initial condition (with platform
folded up and bars in rest position) (Fig. 8), turn the
key off and remove it.
N.B.: The bars and guards are mechanically locked
in position as long as the lift is travelling between the
floors.
CAUTION: Pressing two buttons simulta- ne-
ously, whether on the board on the lift or the board
at the floor, is strictly prohibited.
CAUTION: The person transported must al-
ways remain in the recommended position, with the
wheelchair brakes on, if the wheelchair is electric,
turn it off, as long as transport is in progress. The
feet must be kept on the wheelchair foot-rest and
the free hand on one of the platform handles (Fig.
11/c).
CAUTION: The person transported must
always look in the travel direction and must stop
the stairlift immediately if there is anyone on the
travel route.
CAUTION: During operation of the stairlift the
landings and travel route must always be illumi-
nated (minimum 50 Lux measured at floor level).
CAUTION: Use of the stairlift by unauthorised
persons is not permitted. The key which enables
use of the stairlift must always be kept in a safe
place and access to it may only be permitted to au-
thorised persons.The key must always be removed
at the end of each trip.Leaving the key always in
place is not permitted.
CAUTION: Never leave the platform halfway
up the staircase.
CAUTION: Never use the stairlift unless a
trained person is available to operate it in manual
mode in an emergency.
CAUTION: Never place your hands or any
objects close to the rails or platform while the lift
is in motion.
CAUTION: If the machine is installed outside,
cover it with a protection cloth after using it.
Remove the keys from the push-button panel and
close the rubber lid (Fig. 9/a).
Note for motor-operated platform
The device makes it possible to upset the platform by
an actuator. The platform may be opened and closed
by special buttons panels located on the equipment and
(when required) on the floors (Fig. 9/b).
A special manual device makes it possible to close the
platform in case of emergency:
1) Push the release button (located on the front body
towards the descent side) (Fig. 12/c) paying attention
to make a light pression on the platform to avoid a
suddenly shutting.
2) Pull the platform to gently, until the complete shutting.
3) Reset the normal functions of the equipment after
the emergency by a manual complete opening of the
platform.
FIG.11
FIG.12
10
a
b
c
a
c
d
b
a

7502116
CAUTION: In the B.R. - B.I. Version, the platform
can only be operated with the down side bar in the
working position.
N.B.: If the platform fold button is accidentally pressed
when someone is on the lift, a motor overload cut-out
is tripped, stopping the electromechanical actuator. Be-
fore using the lift, the cut-out must be reset by pressing
the button provided - Fig. 13/a.
7.3) Lift operated by attendant.
If the person who uses the system is not self-sufficient,
the lift may be operated by an attendant, using the same
control board - Fig. 2.
The guiding person must follow the machine subse-
quently from earth with respect to the moving direc-
tion.
7.4) Stairlift stopped at the other end of the stair-
case (optional call - send function).
1) Insert the key in the control board at the floor and
turn it to ON - Fig. 9/a.
2) Keep the call or send button (Fig. 9/c/d) pressed until
the lift has reached its destination.
3) Remove the key from the control board, close the
rubber lid (Fig. 9/a).
CAUTION: Never send/call the lift to a floor
unless the WHOLE travel route can be seen.
7.5) Manual operation in emergency
Skill level OC: Trained operator with specific
skills
This emergency operating mode is used to bring the
person being transported to a floor in case of a power
black-out or a failure of the system.
CAUTION: before operating in manual mode, the
operator MUST press the emergency switch (STOP)
(Fig. 2/e) and remove the key.
After pressing the emergency switch, proceed as fol-
lows:
Moving the lift
1) Remove the central cap from the casing (Fig. 14/a).
2) Fit the handwheel provided (Fig. 14/b) into the hole,
fitting it into the square shaft (Fig. 14/c) and turn the
handwheel to move the lift.
3) With the floor is reached, remove the handwheel
and replace the cap.
4) Restore normal operation of the lift once the emer-
gency conditions cease.
Releasing the safety arms in an emergency
1) Press the emergency STOP button.
2) B.I. (Independent arms), unscrew the two arm
release screws on the front of the lift body above the
handle (Fig. 15/a)
2) B.R. (Retractable arms), screws at the bottom on
the front have to be undone (one for each safety arm
- Fig.16/a).
FIG.13
FIG.14
FIG.15
BARS
RELEASE
EMERGENCY
11
b
a
a
b
c
b a b
a

7502116
3) Raise the arms by hand (Fig.15/b-16/b) and hold
them in position while the passenger gets off the lift.
4) Screw the release screws down again, holding the
arm in the working (lowered) position (Fig. 15b).
5) Check that the arms are fixed.
6) Reset the emergency STOP button.
CAUTION: During the emergency operations
do not forget that the safety arms are not fixed in
the opening position.
CAUTION: In case of a system failure or trip-
ping of the safety gear, call in an authorised VIMEC
technician. In case of any kind of malfunction, put
the lift out of use by turning the master switch to
OFF.
8) SAFETY SYSTEMS
8.1) Devices to prevent impacts and shearing along
the travel rails.
When in motion, the platform and the body of the lift
are protected by sensor guards which stop the lift if it
touches an obstacle of any kind - Fig. 5.
However, they do allow the lift to be moved in the
opposite direction to that in which the obstacle was
encountered, to allow removal of the obstruction.
8.2) Safety devices for the user.
a) Safety gear - Fig. 6/a.
The stairlift is equipped with a gradual action mechani-
cal safety gear.
It is tripped if the drive components fail, or if the nor-
mal downward travel speed is exceeded by a pre-set
amount. When tripped, this device stops the lift.
CAUTION: in this case the lift remains locked
out of use and an authorised VIMEC technician
must be called in to put it back into service.
b) Bars and guard boards
During use the platform (Fig. 11/d) is protected by
two bars (Fig. 11/a) about 100 cm above the platform
surface. The platform is also protected by two guard
boards (Fig. 11/b) which have the dual function of facili-
tating access to the stairlift at the floors (open position)
and of retaining the wheelchair while the lift is moving
(safety position at 50°, approximately 125 cm beyond
the platform surface).
Before the stairlift leaves the floor, the bars and guards
automatically move to the safety position.
The guard facing in the downward direction only opens
at the lower floor.
If the bars or guards encounter an obstacle as they
move into position, an overload cut-out is tripped, pre-
venting operation of the lift. To restore normal opera-
tion, press the overload cut-out reset buttons on the lift
control panel (Fig. 13).
c) Handles
In the top of the lift body, they can be used as rests
while the lift is in motion - Fig. 11/c.
FIG.17
FIG.16
FIG.18
12
aa
b
b
a
a
b
a
a
b

7502116
8.3) Other safety devices
a) Electrical and mechanical limit stops
The electrical limit switches (Fig. 18/a) fitted to the lift
allow it to be stopped automatically in the correct posi-
tions at each end of the stair.
In case of problems, a safety overlimits stop device
halts the lift - Fig. 18/b.
CAUTION: in this case the lift remains locked
out of use and an authorised VIMEC technician
must be called in to put it back into service.
b) Power supply
The stairlift is supplied at 230 V A.C. single-phase, while
the auxiliary circuit is supplied at 24 V D.C.
c) Controls
All controls are of the “dead man” type (the lift stops if
the finger is taken off the button).
All the control stations (on the lift and at the floors) are
enabled by a removable key (no-one can use the lift if
the key is not inserted).
CAUTION: Pressing two buttons simulta- ne-
ously, whether on the board on the lift or the board
at the floor, is strictly prohibited.
CAUTION: Never use the lift if the controls do
not work in the “dead man” mode.
d) Operation by hand.
The lift can always be operated by hand to bring the
person being transported to a floor in case of a power
black-out or a failure of the system (See point 7.5, it is
advisable to operate towards the lower floor).
e) Irreversible drive
The worm gear and spiral gear wheel ensure that the
stairlift cannot descend under its own weight and allow
smooth stopping.
f) Motor brake
The electric brake fitted on the motor ensures quick
stopping and stability.
g) Emergency stop button
The lift is fitted with a red mushroom-head emergency
STOP button (Fig. 2/e) which stops all stairlift move-
ments when pressed.
Lift operation is restored by turning the same button
through 45°.
CAUTION: Check monthly that the emergency
STOP button is working properly. If the STOP but-
ton does not halt lift movements, DO NOT USE
the lift! Call in an authorised VIMEC technician
immediately.
9) MAINTENANCE
The stairlift has undergone rigorous testing, but VIMEC
advises you to have it checked by technicians regu-
larly.
To ensure optimum service and safety, the system must
be inspected regularly by our specialist technicians,
who will carry out all the procedures described below.
CAUTION: In all cases, call in only staff au-
thorised by VIMEC for servicing and repairs; use
only original spare parts.
CAUTION: The recommended maintenance
frequencies must be complied with.
9.1) Parts requiring regular inspection
Skill level: OS - Specialist operator authorised by
VIMEC.
CAUTION: Disconnect the power supply be-
fore starting maintenance, by turning the Master
Switch to OFF.
Then padlock the box containing the Master
Switch.
Six-monthly checks:
a) Safety devices
Check that on contact with an obstacle, the anti-impact
and anti-shearing sensors stop the lift and allow it to be
started in the opposite travel direction.
Check that the stopping positions at the floors provided
by the limit switches are to requirements.
b) Electromagnetic brake
The electromagnetic brake on the motor must stop the
lift when fully loaded before the overlimits stop device
is tripped. If necessary, replace the whole brake.
c) Drive mechanics
Check that the teeth of the drive sprocket and the nylon
wheels on which the lift runs are not worn or damaged.
There must be no grooves or flattening on the wheels.
Check the chain and its stretcher device for wear.
d) Safety gear
Check that the hook device is free to operate without
friction or excessive backlashes and that it trips the
safety microswitch correctly.
To check operation of the safety gear, proceed as fol-
lows:
- Move the stairlift 1-2 metres from the floor.
- Disconnect the power supply by turning the master
switch to OFF.
- Remove the protective panel (Fig. 1/b).
- Press the safety ear hook with a wooden/plastic
rod.
CAUTION: Keep well away from all un- pro-
tected moving parts.
- Restore the power supply and press the down button
until the hook engages. The stairlift will stop when the
safety microswitch is pressed by the hook.
- Reset the safety gear by moving the stairlift upward
in manual mode (see point 7.5).
e) Stability of the rail
Check all the fixing screws o the connections to the
mounts and all expansion plugs present.
f) General checks
Check all moving parts, the guards, labels and signs.
f) General checks
Check all moving parts, the guards, labels and signs.
13

7502116
g) Guide cleaning
Make an accurate guide cleaning and waxing.
Annual checks:
a) Controls
Check their operation by trying out the stairlift in all func-
tions from on board (and from the control boards at the
floors if installed) in the working modes envisaged.
Make sure that the system has not been tampered with
or modified.
b) Control panels at the floors
Check that the device is operating correctly.
c) Electrical system
9.2) Problem - Possible causes - Possible remedies
Skill level: O - Trained operator
Problem Possible causes Possible remedies
The stairlift does not move Control enabling key Turn the key to ON
in either travel direction.
Emergency STOP pressed Turn the button clockwise through 45°
Differential security breaker Press the reset button. If it does not
tripped remain in the ON position, call in an
authorised VIMEC technician.
No power supply Check the power supply; see point 7.5
(operating by hand).
A safety device has been tripped Call in an authorised VIMEC technician
The stairlift moves downward Safety gear tripped Call in an authorised VIMEC technician
more quickly then cuts out
The stairlift does not move Overlimits safety device tripped Call in an authorised VIMEC technician
from either end of the stair
Control enabling key Turn the key to ON
The stairlift does not move in Check that there are no obstacles
one direction activating the safety devices
Fig. 5/c-d-e
The stairlift hits the stop Call in an authorised VIMEC technician
buffers
10) ELECTRICAL SYSTEM DIAGRAMS
The electrical system diagrams are in the folder sup-
plied with the lift
11) VIBRATIONS - AIRBORNE NOISE
a) Vibrations
The stairlift induces vibrations in the body and limbs of
the transported person having:
- low frequency and very low acceleration;
- short exposure times for the exposed person.
This parameter is therefore not significant for safety
purposes.
b) Airborne noise: less than 70 dBA.
12) INFORMATION ON DISPOSING OF PARTS OF
THE LIFT AND THE SUBSTANCES IT CONTAINS
a) Disposing of rubber and plastics
Place in clean containers and consign to disposal
centres authorised as required by the regulations in
force.
b) Oils and toxic materials
The lift does not contain oil or toxic materials.
Check that all electrical components, remote switches
and microswitches are operating correctly.
Check the conditions of the power cables inside the
cable carrier chain.
Check the continuity of the earth conductors.
Check that the earth conductors are connected to
earth.
CAUTION:Retractable bars
Every 10.000 cycles, grease chain and shoes with
an anti-grip product.
14

7602116
CONTENTS OF THE MANUAL
1. System supply condition Page 16
2. Positioning the rail Page 17
3. Assembling the carriage Page 19
4. Complete actuator assembly Page 19
5. Assembling the bodywork Page 19
6. Assembling the platform with
motorized access frontal Page 21
7. Assembling the platform Page 23
8. Connecting the electrical system Page 24
9. Checks on installation Page 24
10. Fitting the casings Page 24
11. Final testing Page 25
ASSEMBLY INSTRUCTIONS
15

7602116
FIG.1
FIG.2
FIG.3
FIG.4
1) SYSTEM SUPPLY CONDITION
The stairlift is supplied subdivided into the following
components:
Lift structure (Fig. 1/a)
Complete with gear motor, safety bars, drive compo-
nents and electrical system.
Carrier platform (Fig. 1/b)
Complete with guard boards and sensor base with
safety microswitches.
Drive carriage (Fig. 2)
Complete with safety gear - Fig. 2/a.
Lift control board (Fig. 3/a)
With 6 buttons.
(lift up/down).
(platform fold/lower).
(bars open/close).
Control board at floor (Fig. 3/b)
With 4 buttons .
With 6 buttons (B.I. - B.R.).
Rail unit (Fig. 4)
Comprising:
- Complete rail constructed to measure (Fig. 4/a).
- Chain runway (Fig. 4/a).
- Cable carrier chain and electric wires (Fig. 4/c).
- Feet for stairs (Fig. 4/d) (optional).
16
a
a
b
a
b
c
b
a
b
d
d
b

7602116
FIG.8
FIG.5
FIG.6
2) INSTALLING THE RAIL
ONLY FOR STOCK GUIDE:
- Following the dimensions shown on the assem-
bly drawing (see example in Fig. 5) specific to each
installation, place the rail in position of the guide
connections using the screws M8 x 25 (Fig. 5/a)
(driving torque: 1,6 ÷ 2 DaNm).
- If the guide junction is projected, connect to plates
(plates + dowels with driving torque: 5 ÷ 6 DaNm - Fig.
1/b).
- If the system installation drawing envisages then, pla-
ce the feet (optional) as shown in Fig. 6/a, fixed resting
on the floor or on the stairs.
- When mounting a rail without stair steps, supported
by the wall-mountings only, use the positioning feet
provided (accessories for the installation technician).
- After fixing all the feet (if present) and checking the
project dimensions (Fig. 8) prearrange the wall atta-
chments (shim with washers to reach the minimum di-
mension 100 mm) and fixed by inserting the expansion
plugs provided (Fig. 7).
N.B.: maximum flatness error on 4 connecting points
of 1 mm.
FIG.7
Max.1 mm
CONTROL
BOARD
HIGH LEVEL
CONNECTOR
BLOCK
SHEATHØ 20
CONTROL
BOARD
LOW LEVEL
MAX. 1200
MAX. 500 MAX. 1200 MAX. 300
MIN. 200
SHEATH
Ø 20
17
a
αA (V64) A (V74) B C
10 ÷ 12
12,1 ÷ 14
14,1 ÷ 16
16,1 ÷ 18
18,1 ÷ 20
20,1 ÷ 22
22,1 ÷ 24
24,1 ÷ 26
26,1 ÷ 28
28,1 ÷ 30
30,1 ÷ 32
32,1 ÷ 34
34,1 ÷ 36
36,1 ÷ 38
38,1 ÷ 40
40,1 ÷ 42
42,1 ÷ 44
44,1 ÷ 46
46,1 ÷ 48
48,1 ÷ 50
263
227
210
200
184
164
146
143
150
156
163
169
176
183
190
197
204
212
220
229
169
156
144
133
122
113
103
92
85
74
68
61
54
48
42
37
33
29
25
22
304
320
336
351
368
384
400
417
433
450
467
483
500
517
533
550
566
583
600
615
α
377,5 ± 0,25
b
b
a
a
100
163
127
110
100
84
64
46
43
50
56
63
69
76
83
90
97
104
112
120
129
A(1250X800)
373
337
320
310
294
274
256
253
260
266
273
279
286
293
300
307
314
322
330
339
B
C
A

7602116
ONLY FOR STOCK GUIDE:
- Holding to the specific dimensions (Fig. 9) for each equipment, proceed to the drilling of the chain
holder profile (aluminium bonnet - Fig. 10).
- Assemble the terminal mesh (Fig. 11/a) to the cable carriage chain (Fig. 11/b) and fix it to the support.
The cable (Fig. 11/c) must be placed with the protection guard (plus its seal - Fig. 11/d) bending the two
tongues (Fig. 11/e).
- Insert the cable carriage chain (Fig. 9/a) and fix it with the indicated screw TSPCE M4x45, washer 6x18
and self-locking nut M4. Fix the cable-stopper clamp (Fig. 9/b) with the indicated screw TE M6x14 and
self-locking nut M6.
- Assemble and fix the telescoping plate (Fig. 9/f) with self-tapping screws 4.8x13 (Fig. 9/g).
- Assemble and fix the cable guide profile.
- Assemble the guard and the cover with the indicated self-threading screws 4.8x13, on the guide lower
side (Fig. 9/d).
FIG.9
FIG.10 FIG.11
SECTION A-A SECTION B-B
Dimension
from 1500 to 3300
from 3300 to 6900
from 6900 to 14100
1400
3200
6800
Guide lenght
18
40
Ø 7
15
Ø 10
Ø 5
a
b
c d
e
A
A
A
d
c
f
g
g
g
a
g
B
B
b
a
c
80
e

7602116
ONLY FOR STOCK GUIDE:
- Pass the power supply cable inside the spiral
tube and fix with the proper fairlead to the lid by
the top side of the guide (after having removed the
feather of the down side of the lid) (Fig.9/e).
- Drill with Ø 6 the chain carriage profile close to
the guide connection and fix with the proper self-
threading screws 4,8x13 (Fig. 9/c).
3) INSTALLING THE CARRIAGE
- Bring the carriage unit to the upper floor then remove
the mechanical limit stop buffer on the top end of the
rail.
- Assemble the cover and the plate with the proper self-
threading screws 4,8x13, on the guide at high side.
- Fix the cable carriage plate to the carriage (facing in
the down direction) using suitable screws (Fig. 12/c).
- At this point, check that the safety gear hook is hori-
zontal (Fig. 12/e) and that the pins (Fig. 12/a - Fig. 12/b)
are vertically aligned (using a spirit level).
N.B.: Each system will carry a card listing the ope-
rations to be carried out.
- Engage the safety gear hook to prevent undesirable
movements when the lift structure is fitted.
4) COMPLETE ACTUATOR ASSEMBLY
1) Assemble the actuator (Fig. 13/a) with nut (Fig. 13/b),
washer (Fig. 13/c) and friction (Fig. 13/d) paying atten-
tion that the release friction must result opposite to the
machine and check the quote 271 mm (vedi Fig. 13)
when the actuator is closed (therefore on the opposite
side of the micros of the actuator itself).
2) On the support (fork) insert the two rubber pieces
(vibration-damping) (Fig. 14/b), then screw the actua-
tor (Fig. 14/e) with a TE M10x90 screw (Fig. 14/a), a
Ø UNI 6593 washer (Fig. 14/c) and M10 self-locking
nut (Fig. 14/d) (it is advisable doing this before as the
frame is obstructing the field).
Please Note: screw till placing the rubber spacers
at support level.
3) Screw into the frame (on the machine low side) (Fig.
15/c) with M10x30 screw (Fig. 15/a) and Ø 10 washer
(Fig. 15/b).
4) Release the friction (Fig. 16/a).
5) Bring the friction tube (Fig. 17/a) at the same level
as the support holes (Fig. 17/b) and fix with TE M8x50
screw (Fig. 17/c) and thread-locking adhesive.
5) FITTING THE LIFT BODYWORK
- Bring the lift bodywork towards the carriage, trying to
align it with the carriage sprocket.
- Connect the connectors of the cable carrier chain
driver:
(blue cable 4 x 1 for power supply)
(green cable 8 x 0,35 for control board) (optional)
FIG.12
FIG.13
FIG.14
19
a
e
b
f
g
d
h
c
a
b
c
d
b
b
e
a
c
c
d
274 0
-0,5

7602116
- Fix the down limit stop plate (SQ16 or SQ12) (Fig. 12/g).
- Fix the up limit stop plate (SQ16 or SQ12) and the up
overlimits microswitch (SQ4) (Fig. 12/h).
- Connect the safety gear microswitch connector (SQ2)
-Fig. 12/f.
- Fix the lift body to the carriage by means of the 3
screws - Fig. 12/d, checking that it is horizontal.
(Tightening torque M10x1 - 3.5 DaNm).
- Use a bit with diameter 10 mm to drill a hole at least
4 mm deep in the carriage plate through the M12 hole
(Fig. 18/a) on the frame. Then screw the M12x25
stud-bolt supplied into the hole and fix it with the nut
provided.
- Fit the drive chain (Fig. 18/b) with links as supplied
and adjust using the chain stretcher (Fig. 18/c), pre-
mounted on the underside of the carriage.
N.B.: Do not over-stretch the chain.
- If necessary, use the handwheel for manual operation
to adjust the chain in order to simplify fitting of the chain
stretcher - Fig. 19/a.
- Remove the supporting feet and handles from the
lift body.
FIG.19
FIG.18
FIG.15
FIG.17
FIG.16
20
c
a
b
a
b
c
a
a
b
c
a