Lissmac COMPACTCUT 800 User manual

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OPERATING MANUAL
FLOOR CUTTER
COMPACTCUT 800
LISSMAC Maschinenbau GmbH
Lanzstrasse 4
D-88410 Bad Wurzach
Telephone [phone] / 307- 0
Fax [phone] / 307 - 500
[e-mail]
www.lissmac.com
EN

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Imprint The operating manual is valid for:
LISSMAC floor cutter
COMPACTCUT 800
Company headquarters:
LISSMAC Maschinenbau GmbH
Lanzstraße 4
D - 88410 Bad Wurzach
Phone: [phone] / 307 – 0
Fax: [phone] / 307 – 500
[e-mail]
www.lissmac.com
Translation of the original operating manual
Status: 09-2018
The dissemination or duplication of this operating manual in any form, or the reuse of contents is
forbidden unless permitted in writing.
Non-compliance is subject to compensation for damages. All rights reserved for the purpose of
patent, utility model, or design patent registration.

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BASIC SAFETY INSTRUCTIONS
Warning notices and symbols in this operating manual
Danger! Indicates that failure to comply could lead to severe injury or even death.
Caution! Indicates that failure to comply could sometimes lead to injuries.
Note Indicates that failure to comply leads to damage to the machine or other property.
Handling information for operators
The defined sequence of the handling steps makes proper and safe handling of the machine easier.
Handling instructions for the operator
The following warning and safety symbols were attached on the machine.
Observe the operating manual
Wear hearing protection
Wear safety glasses.
High-pressure washing prohibited
Noise power level
Noise level of the machine
Rotating sawblade
Attachment point for crane transport
Check the drive belts
The machine must not be moved when the sawblade is running
Running direction of the saw blade
Only switch adjustment lever when at still stand!
1. Cutting
2. Transport / Fast gear

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OPERATING MANUAL
Preface This operating manual should make it easier to get to know the machine and make use of
its intended applications.
The operating manual contains important information on how to operate the machine
safely, properly and economically. Your close attention helps avoid risk, repair costs and
downtime, and increase the reliability and lifetime of the machine.
The operating manual is to be supplemented by directives for accident prevention and
environmental protection, according to applicable national requirements.
The operating manual is to be kept permanently available at the machine location.
The operating manual must be read and used by each person assigned to work with the
machine, e.g.:
Operating, including tooling, troubleshooting during operating, correction of
production rejects, service, disposal of operating and auxiliary materials
Maintenance (service, inspection, repair) and/or
Transport
Along with the operating manual and the valid legal regulations for accident prevention in
the country of use and the place of use, also recognised technical regulations for safety
and proper work are to be observed.
Required tool
In order for the floor cutter to be operated, a tool - in the form of a saw blade - is required.
These tools can be purchased from the manufacturer.
Changes and reservations
We attempt for this operating manual to be correct and up-to-date. To maintain our
technological lead, it can be necessary to change the product without advance notice and
to perform their operation. We accept no liability for malfunctions, breakdowns and
damage caused by this.

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Notes:

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Table of Contents
1. Description of performance ............................................................................................ 8
1.1. Basics of intended use...................................................................................................... 9
1.2. Organisational measures ..................................................................................................9
1.3. Personnel choice and personnel qualification; basic responsibilities............................. 10
1.4. Safety instructions for operation phases ........................................................................ 11
1.4.1. Transport, assembly and installation ..................................................................... 11
1.4.2. Commissioning.......................................................................................................11
1.4.3. Operation ............................................................................................................... 12
1.4.4. Cutting with an open saw blade protective hood................................................... 12
1.4.5. Special work while using the machine .................................................................. 12
1.4.6. Moving the floor cutter ..........................................................................................13
1.4.7. Special work while using the machine .................................................................. 13
1.5. Safety instructions for special types of dangers............................................................. 13
1.5.1. Danger for the operator by the machine ................................................................ 13
1.5.2. Electric power ........................................................................................................14
1.5.3. Dust........................................................................................................................14
1.5.4. Noise...................................................................................................................... 14
1.6. Transport......................................................................................................................... 14
1.7. Packaging and Storage ................................................................................................... 15
1.8. Environmental protection................................................................................................15
1.9. Disposal..........................................................................................................................15
2. Description of the device............................................................................................... 16
2.1. Name of machine parts ..................................................................................................17
2.2. Safety guards.................................................................................................................. 17
2.3. Technical data ................................................................................................................ 18
2.4. Tool kit ............................................................................................................................18
2.5. Noise power level........................................................................................................... 19
2.6. Hand arm vibration ......................................................................................................... 19
3. Commissioning............................................................................................................... 20
3.1. Connections and operating materials ............................................................................. 20
3.2. Parking brake .................................................................................................................. 20
3.3. Install saw blade............................................................................................................. 21
3.4. Tools (saw blade)............................................................................................................ 21
3.5. Drive belt ........................................................................................................................22
3.5.1. Inspection .............................................................................................................. 22
3.5.2. Removal or retightening the drive belts................................................................. 22
4. Transport........................................................................................................................ 23
4.1. Transport position........................................................................................................... 23
4.2. Moving the floor cutter ...................................................................................................23
4.3. Move with the crane.......................................................................................................24
4.4. Fastening for transport ................................................................................................... 24
5. Operation........................................................................................................................ 25
5.1. Safety .............................................................................................................................25
5.2. Adjustment lever (fast and work gear)............................................................................ 25
5.3. Preparations for starting ................................................................................................. 26
5.4. Moving or setting up the floor cutter.............................................................................. 26
5.5. Cutting with the floor cutter ...........................................................................................27
5.6. Change from left to right cut........................................................................................... 28
5.7. Cutting with an open saw blade protective hood. .......................................................... 29
5.8. Turning of floor cutter.....................................................................................................29
6. Maintenance.................................................................................................................. 30
6.1. Service ............................................................................................................................30
6.2. Troubleshooting table .....................................................................................................31
6.3. Torque of screw connections ..........................................................................................32
6.4. Maintenance plan........................................................................................................... 33
7. Tools ............................................................................................................................... 34
8. Conditional connections................................................................................................ 35
9. Warranty......................................................................................................................... 36
10. Replacement parts....................................................................................................... 37

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1.
DESCRIPTION OF PERFORMANCE
The COMPACTCUT 800 is not only extraordinarily powerful and equipped with convincing
technology, it is also extremely versatile and can even reach the smallest corner on the building
site.
Especially compact design
Lowering and raising the saw blade is done smoothly, therefore preventing damage to the
saw blade
Clear and ergonomic arrangement of the instruments
Saw hood front can be raised for intersections
Patented flush to wall sawing system with 800 mm INOX wall gliding saw hood (optional)
with flush to wall saw blade holder. Floor cutting flush to walls conforming to the current
machine guidelines or C-standard is guaranteed!
Saw hood parallel guide
The rear running wheel sits outside of the saw cut. This makes recutting of cut joints easy.
The LISSMAC swivel arm principle saves time and money. Long times for converting from left
to right cut are eliminated by the 180 degree swivel saw arm
A low centre of gravity and exact weight distribution on the axes ensure stability and
excellent directional stability.
The infinitely variable electric feed system and lowering or lifting of the saw blade are
independent of the motor and done via two maintenance-free GEL batteries, which is
charged by the alternator.
Parking brake, water-saving flange spraying and the cutting dept display all belong to
standard equipment.
The frequency converter enables an infinitely variable setting of the rotational speed from
700 – 2700 rpm.
Due to the quiet running of the electric motor the switch on power is limited, so that tripping
of the mains fuse is not possible.

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1.1. Basics of intended use
1.1.1 The warranty obligation of the manufacturer and supplier is voided for improper or non-intended
use. Any change to the machine which is not carried out by the manufacturer is prohibited.
Changes, removal or addition of parts to the floor cutter only with the written approval of the
manufacturer.
1.1.2 The machine is constructed according to the state of the art and recognised technical safety rules.
However, danger to life and limb of the user or third parties, and/or damage to the machine or other
property may still arise from its use.
1.1.3 Only use the machine in technically faultless condition and for intended use, aware of safety and
danger complying with the operating manual. You should particularly handle malfunctions which
can compromise safety immediately, or have them addressed by experts.
1.1.4 The LISSMAC floor cutter is a floor cutting grinder and is designed exclusively for cutting grooves
into concrete or asphalt using water. Cutting with the floor cutter uses saw blades, up to a
maximum of 15 mm and may only be operated for cutting of floors. The floor cutter may only be
operated by one person and is limited by proper positioning at the rear part of the floor cutter.
Any other use or use above and beyond is not considered intended use.
Intended use also includes compliance with the operating manual and observance of inspection and
maintenance manual.
1.1.5 Foreseeable misuse / non-intended use:
Cutting without saw blade protective hood
Cutting without water
Cutting of wood, plastic or metal
(except for reinforcement in concrete).
Building changes, which alter the safety or the floor cutter design type.
1.2. Organisational measures
1.2.1 The operating manual must be easily accessible for each person at the location of the floor cutter.
1.2.2 All additions to the operating manual, all generally valid legal and otherwise binding regulations for
accident prevention and environmental protection are to be followed and instructed!
Such obligations may also apply, for example, to the handling of hazardous materials or the wearing
of personal protective gear or traffic regulations.
1.2.3 Personnel assigned to activities on the floor cutter must have read and understood the operating
manual, particularly the Safety Instructions chapter, before starting work. In the middle of work it is
too late. This particularly applies to personnel only occasionally engaged with the floor cutter, such
as those involved in tooling and maintenance.
1.2.4 At least occasionally, perform checks for safe and hazard awareness work by operators while
following the operating manual!

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1.2.5 Use personal protection equipment if necessary or required by regulations!
1.2.6 Keep all safety instructions and danger warnings on the floor cutter and in legible condition!
Replace safety and danger instructions, that are damaged or non-readable any more.
1.2.7 For safety-related changes to the machine or its running behaviour, stop the machine immediately
and mark it accordingly. Report the problem to the responsible post/person!
1.2.8 No changes, removal or addition of parts without the written approval of the manufacturer! The
instructions of the tool maker must be followed.
1.2.9 Only use tested original replacement parts from the manufacturer!
1.2.10 Observe required or prescribed deadlines given in the operating manual for inspection.
1.2.11 Workshop equipment suitable for the work is absolutely necessary for performing maintenance
actions.
1.3. Personnel choice and personnel qualification; basic responsibilities
1.3.1 Only qualified personnel 18 years of age or older may operate the floor cutter independently. All
personnel must be trained in the operation and be explicitly, in writing, authorized by the company
to operate the floor cutter.
1.3.2 Establish responsibilities of the personnel for operating, changeover, servicing, and repairing the
machine!
1.3.3 Make sure that only authorized personnel works at the machine.
1.3.4 The operator must wear personal safety equipment according to the safety regulations, such as
safety shoes, safety gloves and safety glasses.
1.3.5 Remaining in the working area of the floor cutter unnecessarily is prohibited! Direct unauthorised
personnel, who are not working on the machine, away from the work area. Block off the working
area, if necessary
1.3.6 During all movement of the floor cutter, operating personnel must ensure that they and other people
are not endangered. All obstacles which may hinder the operation or implementation of the
machine at the location of use must be moved out of the way.
1.3.7 Work on the electrical equipment of the machine may only be carried out by qualified electricians or
trained personnel under the management and supervision of a qualified electrician, and in
accordance with the rules of electronics.
1.3.8 Any personnel training, learning, being instructed, or currently involved in general education may
only work with the machine under the continual supervision of an experienced person!