lnauen Maschinen VC999 04i User manual

Operating Instructions
Vacuum Packaging Machine
Type VC999@ 04i
0
R
vc999.
lnauen Maschinen AG l Melonenstrasse 2 l CH-9100 HerisauISwitzerland
Telefon ..41 (0)
71 / 52
22 55
Telefax ..41 (0)
71 / 52 39
99
Telex 882 777
Art.no 511.938

Preface
vE999”
PREFACE
For whom are these Operating Instructions intended?
- For those operating the machine
- For those maintaining the machine (maintenance / cleaning)
What do these Operating Instructions contain?
In these Instructions you will find information on
- Correct use of the machine
- Residual Dangers
- Safety
- Operation
- Trouble Shooting
- Customer Service
These Operating Instructions give important data needed for safe and economical
working with the machine.
What you must do straight away!
Read through these Instructions carefully before start-up and take note of all
recommendations, particularly those dealing with safety.
What do these Instructions not contain?
These Instructions for use are not a repair manual!
You will not find any information on repairs here.
What must be done if selling the machine?
When selling the machine pass on these Operating Instructions to the buyer.
Important: Please inform us at once of the name with full address and telephone /
fax number, so that we can inform the buyer of important emergency safety
measures.
2
Operating Instructions Vacuum Packaging Machine Type VC999@ 04i

W999@
Declaration
Declaration at handing-over: Operating Instructions
(1) Machine
Vacuum Packaging Machine
(4) Day machine was handed over
Type
Machine number
/vc990804i/rj-
(5) Operating, servicing and maintenance staff
The following persons were nominated by the Customer, were
Year of manufacture introduced to and instructed in the operation of the machine by me and
their attention drawn to hazardous points, incorrect methods of work,
installation, operation, attention and maintenance.
Name (Customer’s Staff) Signature
(2) Address of Customer
F
E
/1
Stamp of firm / signature of Customer
(3) Declaration
The machine described in (1) has been acquired by us. When
receiving the machine we were given the Operating Instructions for
Machine No
In the languages
lNolIr
(6) The machine was handed over to the Customer by
1 No 0
handed over
................................... .._..............................................
Date
Signature of Customer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Date Signature Service Representative
Operating Instructions Vacuum Packaging Machine Type VCSSS@ 04i
3

W999”
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Operating Instructions Vacuum Packaging Machine Type VC999@ 04i

vE99r
List of Contents
List of Contents
Page / heading /description
2
Preface
3
Declaration at handing-over
5
List of Contents
61
6
Machine identification
Address of Manufacturer and Customer
service
6
Ordering spare parts
72
7 2.1
Use in Accordance with instructions
and Area of Application
Residual Risks
83 Safety in Operation
8 3.1
Explanation of Symbols and Warnings
8 3.1 .l
Work safety symbol
8 3.1.2
Warning notices
8 3.1.3
Notice
8 3.2
Safety in Operation
8 3.3
Safety during Maintenance Work
9 3.4
Suggestions for In-Factory Training Program
104 Technical Data
10 4.1
Dimensioned drawing
11 5
Description
11 5.1
Versions
12 5.2
Components
13 5.3
Control Panel
146
Site requirements
14 6.1
Services Connections in Building
147
Transport and Installation
14 7.1
Instruction for Transport
14 7.2
Installation
158
Work before first Start-Up
15 8.1
Electrical Connection
15.8.2
Compressed Air Connection
15 8.3
Check Oil level in Vacuum Pump or fill up
16 8.4
Fitting Inert Gas Cylinder
16 8.4.1
Console (bracket) at Back of Machine
16 8.4.2
Gas Tubing and Machine Cable
16 8.5
Cleaning Machine
179 Commissioning
17 9.1
Forbidden Modes of Operation
17 10
Daily start-up
17 10.1
Packing Material
17 10.2
Preparing of Goods for Packing
18 10.3
Preparing Machine
18 10.3.1 Switching on Machine
18.10.3.2
Equipping Vacuum Chamber for Solid
Product
Page I heading I description
18 10.3.3
Equipping Vacuum Chamber for Liquid
Product
19 10.4
20 10.5
Packing without Inert Gas Flushing
Packing with Integrated Inert Gas
System
20 10.5.1
Intermediate release of pressure
21 .10.5.2
Removing Gas Flushing Nozzles
21 10.6
Intervention in the Packaging Cycle
22 11
22 11.1
Programming
Programming the Packaging
Programs
22 11.2
22 11.2.1
22 11.2.2
22 11.2.3
23 11.2.4
23 11.2.5
23 11.2.6
23 11.2.7
23 11.2.8
23 11.2.9
24
25 11.2.10
26 11.2.11
27 11.2.12
27 11.2.13
28 11.3
28 11.3.1
Set Values for Packaging Programs
Method of Obtaining a Vacuum
Evacuation to a Set Value
Evacuation to the Evaporation Point
Evacuation in Stages to a Set Value
Evacuation for a Fixed Time
Gas Flushing System
Sealing and Cutting
Partial Release of Vacuum
Program Schedule
Program Level
Program Schedule, Meat
Customer’s Program Schedule
Protecting Programs
Key-operated Switch
ABC Level
General, Entry, Languages
29 12
Trouble-Shooting
29 12.1
Operating Announcements
30 12.2
Faults indicated on Display Panel
31 12.3
Trouble-Shooting
33 13
33 13.1
33 13.1.1
33 13.1.2
33 13.2
33 13.2.1
34 13.2.2
34 13.2.3
34 13.2.4
35 13.2.5
35 13.2.6
36 13.2.7
Maintenance
Cleaning
Cleaning agents
Cleaning Interval, Daily
Servicing
Sealing Bars
Seal Pads
Lid Gasket
Compressed Air Supply
Fuses
Changing Electronic Boards
Checking Oil Level in Vacuum
Pump/Auxiliary Pump / Oil Change
36 14
Repairs
36 15
38
Disposal
How do you rate these Operating
Instructions
Accompanying documents
- Wiring Diagram
- Diagram for Pneumatic System
Operating Instructions Vacuum Packaging Machine Type VC9998 04i
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vc999”
1 Machine Identification
Description of machine: Vacuum Packaging Machine VC999804i
These Operating Instructions apply from machine no. 0494 152......
Address of Manufacturer and Customer Service for
VC999@ Machines
When ordering spare parts please quote
lnauen Maschinen AG
Melonenstrasse 2
CH-9100 Herisau / Switzerland
Telephone
..4l (O)?l / 522 255
Fax
..41 (0)71 / 523 999
Telex
882 777
Vacuum Packaging Machine Type VC999@ 04i
Machine No
Year of Manufacture
Supply Voltage
The type plate is on the left side of the machine.
Country of origin: Switzerland
Copyright
0 lnauen Maschinen AG, CH-9100 Herisau
Note
Replacement parts must meet the technical
requirements of the manufacturer of the machine
Use only VC999@ original spare parts.
Represented by
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Operating instructions Vacuum Packaging Machine Type VC999@ 04i

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Use in accordance with instructions and area of application
2. Use in Accordance with Instructions
and Area of Application
The Type VC 9998041 Vacuum Packaging Machine
may only be used in accordance with the machine
specification stated in the confirmation of order.
Use in accordance with instructions also includes the
observance of the conditions for commissioning,
operation and
maintenance laid down by the
manufacturer,
and allowance for foreseeable
malfunctions. Any use outside this area is to be regarded
as not in accordance with instructions and the
manufacturer accepts no liability for any resulting
damage.
Machine without Inert Gas Equipment
Suitable for
Vacuum packaging of solid and liquid products, mainly in
the meat trade - e.g. meat products, sausages ect. in
sealable vacuum bags. The machine may, however, also
be used for goods from the non-food sector (medical,
electrical and mechanical components)
Not suitable for
Pressure-sensitive products which might be damaged by
the vacuum and the tightly-fitting packaging foil.
Machine with integrated Inert Gas
Equipment (optional)
Suitable for
Vacuum packaging of food and non-food items, solid or
liquid, such as meat, cheese, vegetables, coffee,
medical devices, electronics and mechanical
components in heat-sealable bags.
Advantages of inert gas packaging
- Pressure-sensitive products can be packed without
damage
- Increased shelf life and preservation of the natural
colour of the product
DO NOT PACK
Living Creatures
Products that may produce
explosive or poisonous vapours
Requirements for the Operating Staff
The Type VC 99963041 Vacuum Packaging Machine may
only be operated and maintained by special workers
who, because of their training or knowledge and practical
experience, can ensure correct management and are
instructed in the risks.
These Operating Instructions are part of the machine
as delivered and should be handed over if selling the
machine to another party.
2.1. Residual Risks
Despite taking all precautions residual
risks remain.
Residual risks are
potential, not obvious risks such as:
Burns from hot products or liquids
Trapping fingers and general injuries from
uncoordinated operation
Risk of injury from inappropriate transport or
movement of the machine (moveable trolley)
Risks from improper handling of the inert gas cylinder
Risks from working on the electrical system
Risks from working with the vacuum system if it has
not been shut off
Operating Instructions Vacuum Packaging Machine Type VC999@ 04i
7

Safty in operation
W949@
3 Safety in Operation
3.1. Explanation of Symbols and Warnings
3.1.1 Work Safety Symbol
You will find this symbol with all safety
warnings where danger to life or limb is
involved. Heed these warnings and act
carefully! Likewise, the laws currently in
force and general safety and accident-
preventive regulations must be observed.
3.1.2 Warning
ATTENTION
3.1.3 Notice
NOTE
Notices
is displayed where special care is needed
to ensure that warnings, instructions and
correct operating
procedure are
observed so that damage to the machine
is prevented.
is displayed where instructions for the
economic operation of the machine or
correct operating procedure are given.
3.2 Safety in Operation
The Type VC 9990041 Packaging Machine, referred to
as “the machine” in what follows, is a state of the art
product and safe in operation. It is however inherent in
the process that the machine has areas and parts that
cannot be protected without affecting its operation and
serviceability. Hence good personal safety precautions
are necessary for protecting workers and machine.
This machine can be dangerous if operated incorrectly
by untrained personnel, or if used for purposes for which
it is not intended.
l Before unpacking, installation, starting-up or
maintaining the machine read and carefully
observe the Instructions for use!
l Keep the Operating Instructions at hand near the
machine..
l The machine should only be used and maintained by
trained personnel.
l Local regulations on safety and accident prevention
and hygiene regulations for dealing with foodstuffs
should be observed when operating the machine.
l Long hair to be tied back under a head covering.
l Wear no jewellery such as rings or chains. Injury may
be caused by becoming caught or trapped.
lCall a doctor at once in case of injury or accident
l Work alone at the machine to avoid accidents such
as trapped fingers.
l In case of danger switch off machine immediately
with the OFF key (3) and pull out plug.
l Service personnel should be of legal minimum age.
l Unauthorised alterations or modifications to the
machine affect the safety of the machine and
operatives and should not be undertaken.
3.3. Safety during Maintenance Work
Maintenance and repair work should only be done by
authorised experts. Here the particular dangers of
working with e.g. the electrical or vacuum system
should be noted. Hence have the machine installed
only by experienced specialists, use only
qualified electricians for electrical work and only
experienced specialists for work on the vacuum
system.
Before beginning maintenance work or when dealing
with problems switch off the machine with the OFF
key (3) and pull out the plug.
After maintenance work replace correctly any safety
features.
Replacement parts must conform to the standards of
the manufacturer. We recommend that you use only
VC999 spares.
8 Operating instructions Vacuum Packaging Machine Type VCSSS@ 04i

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Security
3.4. Suggestions for In-Factory Training
Program
Factory procedures are rules which an entrepreneur
establishes to secure safe operation procedures. These
rules are binding and issued by the entrepreneur as part
of his managerial rights. The workers are obliged, by the
regulations governing the prevention of accidents, to
obey these rules.
The worker should for example be warned of
Dangers arising from working with the materials used
and the necessary protective measures and working
methods should be included.
Type and scope of regular checks for safe working
conditions.
The prescribed operating data (e.g. settings for safety
and monitoring equipment).
Maintenance.
Dealing with breakdowns.
Protection of the environment.
The user firm must, by instructions and checks,
ensure tidiness and ease of inspection where the
machine is used.
Responsibility for using and maintaining the machine
must be unambiguously decided by the user firm and
observed by all concerned so that there are no
doubtful areas with regard to responsibility for safety.
The operator must only run the machine when it is in
perfect condition and should immediately notify his
supervisor of any changes in the machine which
might affect safety.
The operator must also ensure that no unauthorised
persons obstruct the machine.
L
Operating Instructions Vacuum Packaging Machine Type VC999@ 04i 9

Technical Data
vE999@
4 Technical Data
Electrical Connection Values
Equipment as in DIN 57.113NDE 0113
220V/3/50Hz 10 kW 40 AT
380V/3/50Hz 10 kW 25 AT
415V/3/50Hz 10kW 25 AT
208V/3/60Hz 10kW 50 AT
380V/3/60Hz
10kW 25 AT
440Vl3160Hz
10 kW 25 AT
The connection values can be found on the type plate
at the back of the machine.
Vacuum Pump
Volumetric capacity
m3/hr 220
Attainable vacuum, approx.
mbar
1
Time to reach 2mbar, approx.
set
15
Time per cycle, approx.
set
20
Compressed air supply bar
5-8
Usage of compressed air
Nm3/hr 0.6
Dimensions (see dimensioned drawing)
Internal dimensions effective
Chamber width mm
950
Chamber height
mm 25Oi320
Chamber depth
mm 450
Sealing bars each Chamber 3, total
6
Sealing lengths
mm 2x950
mm
4x450
4.1 Dimensioned Drawing
3 Electrical connections
3 Connection for compressed air
Outside dimensions (see drawing)
Weight without Accessories
Machine
kg
approx.
740
Standard Equipment
Built-in vacuum pump
Vacuum measurement to a preset value
Vacuum measurement to vaporisation point
Gradual pressure release to a preset value
VC999 sealing/separating system.
30 lockable, freely selectable programs
Automatic fault display
Plastic insert platforms
Compressed air connection
Temperature monitor for sealing bars
Additional Equipment (optional)
Integral inert gas flushing
Support brackets for inert gas cylinders
Filling device for liquids
Filling shovels
Chamber insert for liquids
Noise Level when Operating
according to in DIN 45635
Preparation / Work place 1approx. 70db (A)
2280
820
t
780
Fig. 1
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Operating Instructions Vacuum Packaging Machine Type VC999@ 04i