Simplex SmartPump User manual

®
SMARTPUMP MANUAL
with Touchscreen - January 2011

Simplex, Inc., 5300 Rising Moon Road, Springfield, IL 62711-6228 • 217-483-1600 • Fax [phone]
SPump6-HMI.indd (7/11) • © 2011 Simplex, Inc. All Rights Reserved. • Printed in the USA. • www.simplexdirect.com
FUEL SUPPLY SYSTEM MANUAL with Touchscreen • SmartPump • page 1 of 22
®
The information herein is the property of Simplex, Inc. and/or its subsidiaries.
Without written permission, any copying, transmitting to others, and other use
except that for which it is loaned, is prohibited.
Contents
DESCRIPTION ..............................................................................2
INSTALLATION.............................................................................2
INITIAL START-UP TEST PROCEDURES...................................4
OPERATION..................................................................................5
TO DRAIN WITH MOTOR-PUMP .................................................5
TANK LEAK ALARM....................................................................6
PURGING THE PUMP...................................................................6
TC-25 TANK COMMANDER.........................................................7
INSTALLATION.............................................................................8
LEVEL TRANSMITTER OPERATIONAL VERIFICATION...........8
SMARTPUMP TOUCHSCREEN OPERATION..........................15
APPENDIX A - ABBREVIATIONS USED IN THIS MANUAL.....16
APPENDIX B - TECHNICAL DATA..........................................17

Simplex, Inc., 5300 Rising Moon Road, Springfield, IL 62711-6228 • 217-483-1600 • Fax [phone]
SPump6-HMI.indd (7/11) • © 2011 Simplex, Inc. All Rights Reserved. • Printed in the USA. • www.simplexdirect.com
FUEL SUPPLY SYSTEM MANUAL with Touchscreen • SmartPump • page 2 of 22
®
DESCRIPTION
TheSimplexFuelSupply
System provided on this
work order consists of
a Simplex Smart-Pump
designed to transfer fuel
from gravity trucks to an
above ground fuel stor-
age tank, control the fill-
ing operation to prevent
overfillingofthetank,and
allow for full draining of
the truck delivery hose.
Afloatswitchassemblyis
shippedlooseforinstalla-
tionontheaboveground
fuel storage tank.
INSTALLATION
1. Anchor the Smart-
Pumptoconcretepad
using mounting holes
provided in the base
of the unit.
2. Connect to an earth
ground using the
threaded ground stud
in the lower left-hand
corner of left-hand side panel. Con-
nectground wiresfrom SmartPump
to the above ground storage tank.
3. See Piping Drawing:
a. ConnecttheoutletofSmartPump
totheabovegroundstoragetanks
using 3 inch steel pipe or black
iron pipe.
b. Install the SmartPump Trans-
ducer,Floatswitchassemblyand
optional Tank Leak Floatswitch,
if provided, in the appropriate
NPT fittings in the top of the fuel
storage tank.
Part of Typical Piping Diagram
ALLPIPINGMUSTRISEABOVE
THE SMARTPUMP. Low spots
can cause air locks in the line
and prevent proper pump op-
eration.
To prevent an accidental spill
duetosiphonbackflowthetank
must have drop tube with an
anti-siphon bleed hole.

Simplex, Inc., 5300 Rising Moon Road, Springfield, IL 62711-6228 • 217-483-1600 • Fax [phone]
SPump6-HMI.indd (7/11) • © 2011 Simplex, Inc. All Rights Reserved. • Printed in the USA. • www.simplexdirect.com
FUEL SUPPLY SYSTEM MANUAL with Touchscreen • SmartPump • page 3 of 22
®
4. See Wiring Drawing. Run all wiring
in solid conduits.
a. Connectcontrolpowertoterminal
block as shown on the drawings
shipped with the equipment.
b. Using #18 AWG or larger, con-
nect the floatswitch assembly as
shown.
Typical Transmitter and PLC Analog Input Electrical Schematic
and Typical Floatswitch Connections to TB‘B’
c. If required, connect leak sensors
and remote alarm contacts as
shown. Contacts are rated.
d. Using #18 AWG or greater
shielded wire, connect contacts
on the Smartpump to the Level
Transducer as shown.

Simplex, Inc., 5300 Rising Moon Road, Springfield, IL 62711-6228 • 217-483-1600 • Fax [phone]
SPump6-HMI.indd (7/11) • © 2011 Simplex, Inc. All Rights Reserved. • Printed in the USA. • www.simplexdirect.com
FUEL SUPPLY SYSTEM MANUAL with Touchscreen • SmartPump • page 4 of 22
®
INITIAL START-UP TEST
PROCEDURES
1. The unit is operated with the control
panel outer door open to reveal op-
erator control panel. Do not access
the interior of the control panel with
thecustomersuppliedcontrolpower
circuit breaker On.
2. Flip the customer supplied control
powercircuitbreakertotheOnposi-
tion.
a. ThePowerAvailableindicatorwill
illuminate.
3. Checkdirectionofrotationandopera-
tion of the pump and motor.
a. Placethecustomersuppliedcon-
trolpowercircuitbreakerintheOff
position.
b. Removeshaftcouplerguardfrom
the pump.
c. Placethecustomersuppliedcon-
trolpowercircuitbreakerintheOn
position.
d. Press F4 on the digital display.
The pump should start and run.
e. Observe shaft rotation. Rotation
should be clockwise as viewed
from above.
f. If rotation is incorrect:
1. Press the Pump Stop push-
button.
2. Ensure the customer supplied
controlpowercircuitbreakeris
Off.
3. Open the Control Panel inner
door to access the control
compartment.
4. Locate the overload relay,
labeled OLR. On either side
of the relay, reverse the black
and red wires: connect the red
wire to line one and the black
wire to line two.
Lethal high voltages may exist
within the control compartment.
The customer supplied control
power circuit breaker must be in
the Off position before opening
the compartment.
Rotatingequipment.Pump/mo-
tor shafts and coupler rotates
at 3600 RPM. Observe guards.
5. Close the Control Panel in-
ner door and repeat steps C
through E.
g. Placethecustomersuppliedcon-
trolpowercircuitbreakertotheOff
position.Reinstalltheshaftguard.

Simplex, Inc., 5300 Rising Moon Road, Springfield, IL 62711-6228 • 217-483-1600 • Fax [phone]
SPump6-HMI.indd (7/11) • © 2011 Simplex, Inc. All Rights Reserved. • Printed in the USA. • www.simplexdirect.com
FUEL SUPPLY SYSTEM MANUAL with Touchscreen • SmartPump • page 5 of 22
®
OPERATION
1. Connect a ground cable from the
truck to the provided ground stud.
2. Unlock the fill box and connect a
deliveryhose tothehose coupling.
3. Turn the Control Power switch to
the ON position.
4. Selectthe tanktofillusingF1orF2
on the digital display.
5. Press F4 on the digital display to
open the fill valve for the selected
tank. (Only one fill valve may be
open at a time.)
6. The fill valve opens, and the pump
starts.
7. Open the valve on the truck.
8. Startthedeliverypumponthetruck
(if applicable).
9. Fuel is delivered to the tank.
10. Delivery may be stopped at any
time by pressing F5 on the digital
display to close the fill valve and
stop the pump.
11. WhentheTankFulllevelisreached,
an alarm will be displayed and the
tank fill valve will close. To reopen
the valve for 30 seconds, press F3
to override the high fuel level and
top off the tank or drain the hose.
12. When the Tank High level is
reached,analarmwillbedisplayed;
the fill valve will close and cannot
bereopeneduntilthefuellevelfalls
below high level.
13. If any tank in the system reaches
theCritical Highlevel,analarmwill
be displayed and no fill valves will
be allowed to open.
14. Duringafillingoperation,ifanytank
notselected forfillingreaches Full,
High or Leak, the selected tank’s
fill valve will close. At this point the
operator can reopen the selected
fill valve if desired.
15. Stopthedeliverypumponthetruck.
16. Close the valve on the truck.
17. Drain the delivery hose.
18. When the filling operation is com-
plete,pressF5toclosethefillvalve
and stop the pump.
19. Disconnect the delivery hose.
20. Turn the Control Power switch to
the Off position.
21. Close and lock the fill box.
22. Fuel delivery is complete; discon-
nect the ground cable from the
trucker’s grounding stud.
TO DRAIN WITH
MOTOR-PUMP
1. StartthepumpbypressingF4onthe
digital display. If the high fuel alarm
is activated, press F3 on the digital
display. Override is activated for 30
secondsandcanbereactivateduntil
thecriticalhigh fuellevel isreached.
2. Thepumpwillstart.Operatethehand
pump to prime the pump.
3. Open the hand pump bypass valve.
4. The pump will empty the spill basin.
Note: Full basin will be emptied in
about 20 seconds.
5. Stop the pump when the basin is
empty by pressing F5 on the digital
display.

Simplex, Inc., 5300 Rising Moon Road, Springfield, IL 62711-6228 • 217-483-1600 • Fax [phone]
SPump6-HMI.indd (7/11) • © 2011 Simplex, Inc. All Rights Reserved. • Printed in the USA. • www.simplexdirect.com
FUEL SUPPLY SYSTEM MANUAL with Touchscreen • SmartPump • page 6 of 22
®
TANK LEAK ALARM
1. TheTankLeak alarmis activated by
asensor(optional)locatedwithinthe
interstitial space of the double wall
abovegroundtank.Activationofthis
alarmindicatesaleakwithinthetank
that has been captured within the
secondary containment of the tank.
Relay contacts to annunciate this
alarm are provided.
PURGING THE PUMP
Failure to Pump May Be Due to Air in
the System
It is necessary to purge the pump of air
on initial start-up or whenever air has
entered the pump system. Open the
SmartPump inlet and outlet valves to
flood the system. Open the air purge
valve located at the pump discharge
then close the valve. The pump should
now be purged of air and able to de-
liver oil.
Lethal high voltages may exist
within the control compartment.
The customer supplied control
power circuit breaker must be in
the Off position before opening
the compartment.
Rotatingequipment.Pump/mo-
tor shafts and coupler rotates
at 3600 RPM. Observe guards.

Simplex, Inc., 5300 Rising Moon Road, Springfield, IL 62711-6228 • 217-483-1600 • Fax [phone]
SPump6-HMI.indd (7/11) • © 2011 Simplex, Inc. All Rights Reserved. • Printed in the USA. • www.simplexdirect.com
FUEL SUPPLY SYSTEM MANUAL with Touchscreen • SmartPump • page 7 of 22
®
TC-25 TANK COMMANDER
TheTC-25TankCommanderisaneco-
nomical instrument for accurate liquid
level indication scaled in percent level
for cylindrical and square tanks or in
gallons/litersforsquaretanksonly.The
TC-25 can be in an open construction
suitable for flush panel mounting or in
a enclosure for wall mounting.
TheTC-25isforusewithClass-IIliquids
(fuel oils, lubricating oils) only. Do not
use with gasoline or other Class I
liquids.
The TC-25 is a fully electronic device
using a submersable level transmitter.
The Receiver/Indicator displays tank
level on a 1-inch LCD display. Level
indicationcanbescaledinpercentlevel
orgallonsforsquare/rectangulartanks.
The Transmitter is installed in a 2-inch
NPTorlargerpipefittinginthetanktop.
The length of the Transmitter is equal
to the inside height of the tank and is
available for any tank height. Stock
transmitters are available for a range
of 0-253 in.
Convenientuseradjustmentpotentiom-
eters allow field calibration for specific
tank constructions.
TheTC-25ispoweredfromeither120V
AC or 24V DC (voltage must be speci-
fied when ordering). Refer to electrical
drawing.
TheTC-25has a4-20 mAoutputlinear
with fuel level.
SPECIFICATIONS
Power
120VAC or 24VDC (specify),
<100mA
Accuracy
2%
Display
3.1 inch Micro-Graphic
Panel
Resolution
Percent display: 1/10 percent
Gallons/liters display: 1 unit
Temperature range*
Display:
32 - 122°F
0 - 50°C
Transmitter:
-50 - 125°F
-46 - 52°C
*Caution: Do not exceed flash
point of tank contents

Simplex, Inc., 5300 Rising Moon Road, Springfield, IL 62711-6228 • 217-483-1600 • Fax [phone]
SPump6-HMI.indd (7/11) • © 2011 Simplex, Inc. All Rights Reserved. • Printed in the USA. • www.simplexdirect.com
FUEL SUPPLY SYSTEM MANUAL with Touchscreen • SmartPump • page 8 of 22
®
Standard Transmitter
INSTALLATION
TRANSMITTER
TheTransmitterismountedonthetank
top and must span entire inside height
of tank for an accurate measurement
(See Standard Transmitter Drawing).
A weatherproof conduit hub with
0.50NPTconduitfittings isprovidedfor
electrical connections.
Connection
Usinga3conductorshieldedcable,#20
AWG, connect TC-25 Level Transmit-
ter to terminal block as shown on the
electrical drawings.
LEVEL TRANSMITTER
OPERATIONAL
VERIFICATION
1. Check drawings for changes in
specifications (e.g. size of tank,
percentage or gallons).
2. Iftherearenochangesinthespecifi-
cationstheunitisreadyforasystem
check.
Caremustbetakenwheninstalling
the system. Incorrect wiring will
damage the Receiver/Indicator.
Follow drawing provided with sys-
tem for proper installation.

Simplex, Inc., 5300 Rising Moon Road, Springfield, IL 62711-6228 • 217-483-1600 • Fax [phone]
SPump6-HMI.indd (7/11) • © 2011 Simplex, Inc. All Rights Reserved. • Printed in the USA. • www.simplexdirect.com
FUEL SUPPLY SYSTEM MANUAL with Touchscreen • SmartPump • page 9 of 22
®
INCHES OF FUEL TO OUTPUT CURRENT CONVERSION CHART
Inches Feet mA
0.0 0.00 4.000
0.5 0.04 4.032
1.0 0.08 4.063
1.5 0.13 4.095
2.0 0.17 4.126
2.5 0.21 4.158
3.0 0.25 4.189
3.5 0.29 4.221
4.0 0.33 4.252
4.5 0.38 4.284
5.0 0.42 4.316
5.5 0.46 4.347
6.0 0.50 4.379
6.5 0.54 4.410
7.0 0.58 4.442
7.5 0.63 4.473
8.0 0.67 4.505
8.5 0.71 4.536
9.0 0.75 4.568
9.5 0.79 4.599
10.0 0.83 4.631
10.5 0.88 4.663
11.0 0.92 4.694
11.5 0.96 4.726
12.0 1.00 4.757
12.5 1.04 4.789
13.0 1.08 4.820
13.5 1.13 4.852
14.0 1.17 4.883
14.5 1.21 4.915
Inches Feet mA
15.0 1.25 4.947
15.5 1.29 4.978
16.0 1.33 5.010
16.5 1.38 5.041
17.0 1.42 5.073
17.5 1.46 5.104
18.0 1.50 5.136
18.5 1.54 5.167
19.0 1.58 5.199
19.5 1.63 5.230
20.0 1.67 5.262
20.5 1.71 5.294
21.0 1.75 5.325
21.5 1.79 5.357
22.0 1.83 5.388
22.5 1.88 5.420
23.0 1.92 5.451
23.5 1.96 5.483
24.0 2.00 5.514
24.5 2.04 5.546
25.0 2.08 5.578
25.5 2.13 5.609
26.0 2.17 5.641
26.5 2.21 5.672
27.0 2.25 5.704
27.5 2.29 5.735
28.0 2.33 5.767
28.5 2.38 5.798
29.0 2.42 5.830
29.5 2.46 5.861
Inches Feet mA
30.0 2.50 5.893
30.5 2.54 5.925
31.0 2.58 5.956
31.5 2.63 5.988
32.0 2.67 6.019
32.5 2.71 6.051
33.0 2.75 6.082
33.5 2.79 6.114
34.0 2.83 6.145
34.5 2.88 6.177
35.0 2.92 6.209
35.5 2.96 6.240
36.0 3.00 6.272
36.5 3.04 6.303
37.0 3.08 6.335
37.5 3.13 6.366
38.0 3.17 6.398
38.5 3.21 6.429
39.0 3.25 6.461
39.5 3.29 6.492
40.0 3.33 6.524
40.5 3.38 6.556
41.0 3.42 6.587
41.5 3.46 6.619
42.0 3.50 6.650
42.5 3.54 6.682
43.0 3.58 6.713
43.5 3.63 6.745
44.0 3.67 6.776
44.5 3.71 6.808

Simplex, Inc., 5300 Rising Moon Road, Springfield, IL 62711-6228 • 217-483-1600 • Fax [phone]
SPump6-HMI.indd (7/11) • © 2011 Simplex, Inc. All Rights Reserved. • Printed in the USA. • www.simplexdirect.com
FUEL SUPPLY SYSTEM MANUAL with Touchscreen • SmartPump • page 10 of 22
®
INCHES OF FUEL TO OUTPUT CURRENT CONVERSION CHART CONT’D
Inches Feet mA
45.0 3.75 6.840
45.5 3.79 6.871
46.0 3.83 6.903
46.5 3.88 6.934
47.0 3.92 6.966
47.5 3.96 6.997
48.0 4.00 7.029
48.5 4.04 7.060
49.0 4.08 7.092
49.5 4.13 7.123
50.0 4.17 7.155
50.5 4.21 7.187
51.0 4.25 7.218
51.5 4.29 7.250
52.0 4.33 7.281
52.5 4.38 7.313
53.0 4.42 7.344
53.5 4.46 7.376
54.0 4.50 7.407
54.5 4.54 7.439
55.0 4.58 7.471
55.5 4.63 7.502
56.0 4.67 7.534
56.5 4.71 7.565
57.0 4.75 7.597
57.5 4.79 7.628
58.0 4.83 7.660
58.5 4.88 7.691
59.0 4.92 7.723
59.5 4.96 7.754
Inches Feet mA
60.0 5.00 7.786
60.5 5.04 7.818
61.0 5.08 7.849
61.5 5.13 7.881
62.0 5.17 7.912
62.5 5.21 7.944
63.0 5.25 7.975
63.5 5.29 8.007
64.0 5.33 8.038
64.5 5.38 8.070
65.0 5.42 8.102
65.5 5.46 8.133
66.0 5.50 8.165
66.5 5.54 8.196
67.0 5.58 8.228
67.5 5.63 8.259
68.0 5.67 8.291
68.5 5.71 8.322
69.0 5.75 8.354
69.5 5.79 8.385
70.0 5.83 8.417
70.5 5.88 8.449
71.0 5.92 8.480
71.5 5.96 8.512
72.0 6.00 8.543
72.5 6.04 8.575
73.0 6.08 8.606
73.5 6.13 8.638
74.0 6.17 8.669
74.5 6.21 8.701
Inches Feet mA
75.0 6.25 8.733
75.5 6.29 8.764
76.0 6.33 8.796
76.5 6.38 8.827
77.0 6.42 8.859
77.5 6.46 8.890
78.0 6.50 8.922
78.5 6.54 8.953
79.0 6.58 8.985
79.5 6.63 9.016
80.0 6.67 9.048
80.5 6.71 9.080
81.0 6.75 9.111
81.5 6.79 9.143
82.0 6.83 9.174
82.5 6.88 9.206
83.0 6.92 9.237
83.5 6.96 9.269
84.0 7.00 9.300
84.5 7.04 9.332
85.0 7.08 9.364
85.5 7.13 9.395
86.0 7.17 9.427
86.5 7.21 9.458
87.0 7.25 9.490
87.5 7.29 9.521
88.0 7.33 9.553
88.5 7.38 9.584
89.0 7.42 9.616
89.5 7.46 9.647

Simplex, Inc., 5300 Rising Moon Road, Springfield, IL 62711-6228 • 217-483-1600 • Fax [phone]
SPump6-HMI.indd (7/11) • © 2011 Simplex, Inc. All Rights Reserved. • Printed in the USA. • www.simplexdirect.com
FUEL SUPPLY SYSTEM MANUAL with Touchscreen • SmartPump • page 11 of 22
®
INCHES OF FUEL TO OUTPUT CURRENT CONVERSION CHART CONT’D
Inches Feet mA
90.0 7.50 9.679
90.5 7.54 9.711
91.0 7.58 9.742
91.5 7.63 9.774
92.0 7.67 9.805
92.5 7.71 9.837
93.0 7.75 9.868
93.5 7.79 9.900
94.0 7.83 9.931
94.5 7.88 9.963
95.0 7.92 9.995
95.5 7.96 10.026
96.0 8.00 10.058
96.5 8.04 10.089
97.0 8.08 10.121
97.5 8.13 10.152
98.0 8.17 10.184
98.5 8.21 10.215
99.0 8.25 10.247
99.5 8.29 10.278
100.0 8.33 10.310
100.5 8.38 10.342
101.0 8.42 10.373
101.5 8.46 10.405
102.0 8.50 10.436
102.5 8.54 10.468
103.0 8.58 10.499
103.5 8.63 10.531
104.0 8.67 10.562
104.5 8.71 10.594
Inches Feet mA
105.0 8.75 10.626
105.5 8.79 10.657
106.0 8.83 10.689
106.5 8.88 10.720
107.0 8.92 10.752
107.5 8.96 10.783
108.0 9.00 10.815
108.5 9.04 10.846
109.0 9.08 10.878
109.5 9.13 10.909
110.0 9.17 10.941
110.5 9.21 10.973
111.0 9.25 11.004
111.5 9.29 11.036
112.0 9.33 11.067
112.5 9.38 11.099
113.0 9.42 11.130
113.5 9.46 11.162
114.0 9.50 11.193
114.5 9.54 11.225
115.0 9.58 11.257
115.5 9.63 11.288
116.0 9.67 11.320
116.5 9.71 11.351
117.0 9.75 11.383
117.5 9.79 11.414
118.0 9.83 11.446
118.5 9.88 11.477
119.0 9.92 11.509
119.5 9.96 11.540
Inches Feet mA
120.0 10.00 11.572
120.5 10.04 11.604
121.0 10.08 11.635
121.5 10.13 11.667
122.0 10.17 11.698
122.5 10.21 11.730
123.0 10.25 11.761
123.5 10.29 11.793
124.0 10.33 11.824
124.5 10.38 11.856
125.0 10.42 11.888
125.5 10.46 11.919
126.0 10.50 11.951
126.5 10.54 11.982
127.0 10.58 12.014
127.5 10.63 12.045
128.0 10.67 12.077
128.5 10.71 12.108
129.0 10.75 12.140
129.5 10.79 12.171
130.0 10.83 12.203
130.5 10.88 12.235
131.0 10.92 12.266
131.5 10.96 12.298
132.0 11.00 12.329
132.5 11.04 12.361
133.0 11.08 12.392
133.5 11.13 12.424
134.0 11.17 12.455
134.5 11.21 12.487

Simplex, Inc., 5300 Rising Moon Road, Springfield, IL 62711-6228 • 217-483-1600 • Fax [phone]
SPump6-HMI.indd (7/11) • © 2011 Simplex, Inc. All Rights Reserved. • Printed in the USA. • www.simplexdirect.com
FUEL SUPPLY SYSTEM MANUAL with Touchscreen • SmartPump • page 12 of 22
®
INCHES OF FUEL TO OUTPUT CURRENT CONVERSION CHART CONT’D
Inches Feet mA
135.0 11.25 12.519
135.5 11.29 12.550
136.0 11.33 12.582
136.5 11.38 12.613
137.0 11.42 12.645
137.5 11.46 12.676
138.0 11.50 12.708
138.5 11.54 12.739
139.0 11.58 12.771
139.5 11.63 12.802
140.0 11.67 12.834
140.5 11.71 12.866
141.0 11.75 12.897
141.5 11.79 12.929
142.0 11.83 12.960
142.5 11.88 12.992
143.0 11.92 13.023
143.5 11.96 13.055
144.0 12.00 13.086
144.5 12.04 13.118
145.0 12.08 13.150
145.5 12.13 13.181
146.0 12.17 13.213
146.5 12.21 13.244
147.0 12.25 13.276
147.5 12.29 13.307
148.0 12.33 13.339
148.5 12.38 13.370
149.0 12.42 13.402
149.5 12.46 13.433
Inches Feet mA
150.0 12.50 13.465
150.5 12.54 13.497
151.0 12.58 13.528
151.5 12.63 13.560
152.0 12.67 13.591
152.5 12.71 13.623
153.0 12.75 13.654
153.5 12.79 13.686
154.0 12.83 13.717
154.5 12.88 13.749
155.0 12.92 13.781
155.5 12.96 13.812
156.0 13.00 13.844
156.5 13.04 13.875
157.0 13.08 13.907
157.5 13.13 13.938
158.0 13.17 13.970
158.5 13.21 14.001
159.0 13.25 14.033
159.5 13.29 14.064
160.0 13.33 14.096
160.5 13.38 14.128
161.0 13.42 14.159
161.5 13.46 14.191
162.0 13.50 14.222
162.5 13.54 14.254
163.0 13.58 14.285
163.5 13.63 14.317
164.0 13.67 14.348
164.5 13.71 14.380
Inches Feet mA
165.0 13.75 14.412
165.5 13.79 14.443
166.0 13.83 14.475
166.5 13.88 14.506
167.0 13.92 14.538
167.5 13.96 14.569
168.0 14.00 14.601
168.5 14.04 14.632
169.0 14.08 14.664
169.5 14.13 14.695
170.0 14.17 14.727
170.5 14.21 14.759
171.0 14.25 14.790
171.5 14.29 14.822
172.0 14.33 14.853
172.5 14.38 14.885
173.0 14.42 14.916
173.5 14.46 14.948
174.0 14.50 14.979
174.5 14.54 15.011
175.0 14.58 15.043
175.5 14.63 15.074
176.0 14.67 15.106
176.5 14.71 15.137
177.0 14.75 15.169
177.5 14.79 15.200
178.0 14.83 15.232
178.5 14.88 15.263
179.0 14.92 15.295
179.5 14.96 15.326

Simplex, Inc., 5300 Rising Moon Road, Springfield, IL 62711-6228 • 217-483-1600 • Fax [phone]
SPump6-HMI.indd (7/11) • © 2011 Simplex, Inc. All Rights Reserved. • Printed in the USA. • www.simplexdirect.com
FUEL SUPPLY SYSTEM MANUAL with Touchscreen • SmartPump • page 13 of 22
®
INCHES OF FUEL TO OUTPUT CURRENT CONVERSION CHART CONT’D
Inches Feet mA
180.0 15.00 15.358
180.5 15.04 15.390
181.0 15.08 15.421
181.5 15.13 15.453
182.0 15.17 15.484
182.5 15.21 15.516
183.0 15.25 15.547
183.5 15.29 15.579
184.0 15.33 15.610
184.5 15.38 15.642
185.0 15.42 15.674
185.5 15.46 15.705
186.0 15.50 15.737
186.5 15.54 15.768
187.0 15.58 15.800
187.5 15.63 15.831
188.0 15.67 15.863
188.5 15.71 15.894
189.0 15.75 15.926
189.5 15.79 15.957
190.0 15.83 15.989
190.5 15.88 16.021
191.0 15.92 16.052
191.5 15.96 16.084
192.0 16.00 16.115
192.5 16.04 16.147
193.0 16.08 16.178
193.5 16.13 16.210
194.0 16.17 16.241
194.5 16.21 16.273
Inches Feet mA
195.0 16.25 16.305
195.5 16.29 16.336
196.0 16.33 16.368
196.5 16.38 16.399
197.0 16.42 16.431
197.5 16.46 16.462
198.0 16.50 16.494
198.5 16.54 16.525
199.0 16.58 16.557
199.5 16.63 16.588
200.0 16.67 16.620
200.5 16.71 16.652
201.0 16.75 16.683
201.5 16.79 16.715
202.0 16.83 16.746
202.5 16.88 16.778
203.0 16.92 16.809
203.5 16.96 16.841
204.0 17.00 16.872
204.5 17.04 16.904
205.0 17.08 16.936
205.5 17.13 16.967
206.0 17.17 16.999
206.5 17.21 17.030
207.0 17.25 17.062
207.5 17.29 17.093
208.0 17.33 17.125
208.5 17.38 17.156
209.0 17.42 17.188
209.5 17.46 17.219
Inches Feet mA
210.0 17.50 17.251
210.5 17.54 17.283
211.0 17.58 17.314
211.5 17.63 17.346
212.0 17.67 17.377
212.5 17.71 17.409
213.0 17.75 17.440
213.5 17.79 17.472
214.0 17.83 17.503
214.5 17.88 17.535
215.0 17.92 17.567
215.5 17.96 17.598
216.0 18.00 17.630
216.5 18.04 17.661
217.0 18.08 17.693
217.5 18.13 17.724
218.0 18.17 17.756
218.5 18.21 17.787
219.0 18.25 17.819
219.5 18.29 17.850
220.0 18.33 17.882
220.5 18.38 17.914
221.0 18.42 17.945
221.5 18.46 17.977
222.0 18.50 18.008
222.5 18.54 18.040
223.0 18.58 18.071
223.5 18.63 18.103
224.0 18.67 18.134
224.5 18.71 18.166

Simplex, Inc., 5300 Rising Moon Road, Springfield, IL 62711-6228 • 217-483-1600 • Fax [phone]
SPump6-HMI.indd (7/11) • © 2011 Simplex, Inc. All Rights Reserved. • Printed in the USA. • www.simplexdirect.com
FUEL SUPPLY SYSTEM MANUAL with Touchscreen • SmartPump • page 14 of 22
®
INCHES OF FUEL TO OUTPUT CURRENT CONVERSION CHART CONT’D
Inches Feet mA
225.0 18.75 18.198
225.5 18.79 18.229
226.0 18.83 18.261
226.5 18.88 18.292
227.0 18.92 18.324
227.5 18.96 18.355
228.0 19.00 18.387
228.5 19.04 18.418
229.0 19.08 18.450
229.5 19.13 18.481
230.0 19.17 18.513
230.5 19.21 18.545
231.0 19.25 18.576
231.5 19.29 18.608
232.0 19.33 18.639
232.5 19.38 18.671
233.0 19.42 18.702
233.5 19.46 18.734
234.0 19.50 18.765
234.5 19.54 18.797
235.0 19.58 18.829
235.5 19.63 18.860
236.0 19.67 18.892
236.5 19.71 18.923
237.0 19.75 18.955
237.5 19.79 18.986
238.0 19.83 19.018
238.5 19.88 19.049
239.0 19.92 19.081
239.5 19.96 19.112
Inches Feet mA
240.0 20.00 19.144
240.5 20.04 19.176
241.0 20.08 19.207
241.5 20.13 19.239
242.0 20.17 19.270
242.5 20.21 19.302
243.0 20.25 19.333
243.5 20.29 19.365
244.0 20.33 19.396
244.5 20.38 19.428
245.0 20.42 19.460
245.5 20.46 19.491
246.0 20.50 19.523
246.5 20.54 19.554
247.0 20.58 19.586
247.5 20.63 19.617
248.0 20.67 19.649
248.5 20.71 19.680
249.0 20.75 19.712
249.5 20.79 19.743
250.0 20.83 19.775
250.5 20.88 19.807
251.0 20.92 19.838
251.5 20.96 19.870
252.0 21.00 19.901
252.5 21.04 19.933
253.0 21.08 19.964
253.5 21.13 19.996
254.0 21.17 20.027

Simplex, Inc., 5300 Rising Moon Road, Springfield, IL 62711-6228 • 217-483-1600 • Fax [phone]
SPump6-HMI.indd (7/11) • © 2011 Simplex, Inc. All Rights Reserved. • Printed in the USA. • www.simplexdirect.com
FUEL SUPPLY SYSTEM MANUAL with Touchscreen • SmartPump • page 15 of 22
®
SMARTPUMP TOUCHSCREEN OPERATION
1. Main Screen
F1 / F2 Select tank
F3 High level fill override
F4 Open valve to selected tank
F5 Close valve to selected tank
To access system setup, press and
hold F1+F2+F3
2. System Setup
F1 Access tank setup
F2Calibratetransducer(factoryset)
F3 Select PLC Modbus node
F4SetPLCanalogcardtype(factory
set)
F5 Enable/disable pump
3. Tank Setup
F1 Select next tank
F2 Set tank capacity (0 for tank not
used)
F3 Set tank inside height (0 for tank
not used)
F5 Toggle square tank / round tank
/ tank not used
4. Status Indications
Critical High Fuel
(>95% by float)
– Fill Disabled
High Fuel
(>90% by float)
– Fill disabled, but may
be overridden with F3
Refill
(<55% by transducer)
Low Fuel
(<10% by transducer)

Simplex, Inc., 5300 Rising Moon Road, Springfield, IL 62711-6228 • 217-483-1600 • Fax [phone]
SPump6-HMI.indd (7/11) • © 2011 Simplex, Inc. All Rights Reserved. • Printed in the USA. • www.simplexdirect.com
FUEL SUPPLY SYSTEM MANUAL with Touchscreen • SmartPump • page 16 of 22
®
APPENDIX A - ABBREVIATIONS USED IN THIS MANUAL
Listed below are abbreviations of terms found on Fuel Supply Systems. When fol-
lowing a drawing utilize this guide to define abbreviated system and component
names. As this is a master list, drawings and text pertaining to your equipment may
not contain all these terms.
AC-Alternating Current
AHR-Alarm Horn Relay
AR-Alarm Horn
BPRV-Back Pressure Regulating
Valve
BRK-Motor/Pump Bracket
BV-Ball Valve
C-Contactor
CB-Ciruit Breaker
CSR-Check Strainer Relay
CV-Check Valve
DC-Direct Current
DPDT-Double Pole Double Throw
F-Fuse
FLS-Flowswitch
FS-Floatswitch
FSR-Simplex Fuel Strainer
GA-Gauge
GAL-Gallons
GPM-Gallons Per Minute
HFL-High Fuel Level Relay
HG-Mercury
HP-Horsepower
HZ-Hertz
I.D.-Inside Diameter
JB-Junction Box
Hz-Hertz
INHG-Inches of Mercury
L-Lamp
L.E.D.-Light Emitting Diode
LAFD-Los Angeles Fire Department
LFF-Loss of FLow Relay
LFL-Low Fuel Level Relay
LPR-Low Pressure Relay
MDB-Main Distribution Block
MDS-Main Disconnect Switch
MOT-Motor
N.C.-Normally Closed
NEC-National Electric Code
NEMA-National Electric
Manufacturers Association
NFPA-National Fire Protection As-
sociation
N.O.-Normally Open
NP-Nameplate
NPT-National Pipe Thread
O.D.-Outside Diameter
OLR-Over Load Relay
OPT-Option
PCB-Printed Circuit Board
PCRX-Pump Control Relays
PG-Pressure Gauge
PLR-Pipe Leak Relay
PRV-Pressure Relief Valve
PS-Pressure Switch
PSI-Pounds Per Square Inch
PSR-Pressure Switch Relay
PRR-Pump Running Relay
SC-Swing Check Valve
SOL-Solenoid
SST-Simplex Super Tank
TB-Terminal Block
T-Control Transformer
TDR-Time Delay Relay
TEFC-Totally Enclosed, Fan Cooled
THR-Tank Heater Control Relay
TS-Transducer Pressure Switch
V-Voltage
VAC-Voltage, Alternating Current
VDC-Voltage, Direct Current
VG-Vacuum Gauge

Simplex, Inc., 5300 Rising Moon Road, Springfield, IL 62711-6228 • 217-483-1600 • Fax [phone]
SPump6-HMI.indd (7/11) • © 2011 Simplex, Inc. All Rights Reserved. • Printed in the USA. • www.simplexdirect.com
FUEL SUPPLY SYSTEM MANUAL with Touchscreen • SmartPump • page 17 of 22
®
APPENDIX B - TECHNICAL DATA
Conversion Factors
1HP = 33,000 ft. lbs. per minute
1HP = 42.4 btu per minute
1HP = 0.746 kwhr (kilowatt hours)
1 U.S. gallon= 231 cubic inches
Pipe Volume varies as the square of the diam-
eter; volume in gallons = 0.0034 D2 L where:
D=inside diameter of pipe in inches;
L=length in inches
Velocity in feet per sec.= 0.408 x flow (gpm)
D2
where:
D=inside diameter of pipe in inches
Atmospheric pressure at sea level = 14.7PSI
Atmospheric pressure decreases
approximately 0.41PSI for each one thousand
feet of elevation up to 23,000 feet.
Pressure (PSI) = feet head x 0.433 x specific
gravity
Specific gravity of oil is approximately 0.85.
Thermal expansion of oil is approximately
1 cubic inch per 1 gallon per 10°F rise in
temperature.
Hydraulic Formulas
Horsepower = GPM x PSI
1714
Torque (lb. in.) = CU IN./REV. x PSI
2
Torque (lb. in.) = HP X 63025
RPM
Flow (gpm) = CU IN./REV x RPM
231
Head and Pressure
Equivalents
When converting pressure from feet of water to
P.S.I., the specific gravity of the liquid must be
considered.
Here are some typical conversion figures:
1 P.S.I.=2.30 feet of water
(specific gravity 1.0)
1 P.S.I.=2.88 feet of oil
(specific gravity 0.8)
PRESSURE AND
CONVERSION TABLE
Feet PSI PSI
Water Oil Water
1 .35 .43
2 .70 .87
3 1.05 1.3
4 1.4 1.73
5 1.75 2.17
10 3.5 4.33
15 5.2 6.5
20 7.0 8.66
25 8.7 10.8
30 10.5 13.0
35 12.2 15.2
40 14.0 17.3
45 15.7 19.5
50 17.5 21.7
55 19.2 23.9
60 21.0 26.0
65 22.7 28.1
70 24.5 30.5
75 26.2 32.5
80 28.0 34.6
85 29.7 36.8
90 31.5 39.0
SUPER X-L PUMP
Flow, GPM (LPM)
PUMP DISPLACEMENT RPM 100 PSI 1000 PSI 1500 PSI 2000 PSI 2500 PSI
MODEL IN3(CC/REV.) (6.9 Bar) (69 Bar) (103 Bar) (138 Bar) (172 Bar)
SUPER .262 1800 1.99 1.86 1.79 1.73 1.66
XL-11 (4.29) (7.54) (7.05) (6.78) (6.56) (6.29)
SUPER .942 1800 7.08 6.87 6.77 6.66 6.56
XL-39 (15.44) (26.83) (26.04) (25.66) (25.24) (24.86)
SUPER 1.47 1800 11.10 10.81 10.70 10.60 10.40
XL-62 (24.14) (42.07) (40.97) (40.55) (40.17) (39.42)
SUPER 2.23 1800 16.70 16.50 16.30
XL-90 (36.5) (63.29) (62.54) (61.78)
SUPER 3.35 1800 25.30 24.90 24.60 24.40
XL-114 (54.9) (95.89) (94.37) (93.23) (92.48)

Simplex, Inc., 5300 Rising Moon Road, Springfield, IL 62711-6228 • 217-483-1600 • Fax [phone]
SPump6-HMI.indd (7/11) • © 2011 Simplex, Inc. All Rights Reserved. • Printed in the USA. • www.simplexdirect.com
FUEL SUPPLY SYSTEM MANUAL with Touchscreen • SmartPump • page 18 of 22
®
PUMP PERFORMANCE DATA
40 SSU • 200 SSU • 500SSU
(SERIES 420)
40SSU 200SSU
0 PSI 50 PSI 100 PSI 0 PSI 50 PSI 100 PSI 200 PSI 300 PSI 500 PSI
MODEL RPM GPM HP GPM HP GPM HP GPM HP GPM HP GPM HP GPM HP GPM HP GPM HP
420 1200 1.9 ¼ 1.7 ¼ 1.5
1
/
3
1.9
1
/
8
1.9
1
/
8
1.7 ¼ 1.5
1
/
3
1.4 ½ 1.2 ¾
1800 2.9 ¼ 2.7 ½ 2.5 ½ 2.9
1
/
8
2.8 ¼ 2.7
1
/
3
2.5 ½ 2.3 ¾ 2.1 1½
422 1200 3.7
1
/
3
3.4 ½ 3.1 ¾ 3.7
1
/
8
3.4 ¼ 3.1 ¼ 2.8 ½ 3.0 1 2.8 1½
1800 5.4 ½ 4.9 ¾ 4.8 1 5.5 ¼ 4.9
1
/
3
4.9 ½ 4.6 ¾ 4.3 1½ 3.8 2
424 1200 9.0 ¼ 7.6 ¾ 6.0 1 9.0
1
/
3
8.6 ½ 8.2 1 7.7 2 7.1 3 - -
1800 11.5
1
/
3
11.1 1 10.7 1½ 13.7 ½ 13.3 1 12.9 1½ 10.9 3 10.2 5 - -
426 1200 10.0 ¾ 8.2 1 6.3 1½ 12.0 ¾ 11.0 1 10.5 1½ - - - - - -
1800 15.0 1 12.2 1½ 9.5 3 18.0 1 17.0 1½ 16.0 3 - - - - - -
428 1200 20.9 ¾ 17.4 1½ 14.0 3 24.5 ¾ 23.8 1½ 23.0 3 - - - - - -
1800 31.2 1½ 26.1 3 21.0 5 37.0 1½ 36.0 3 35.0 5 - - - - - -
429 1200 34.0 1½ 29.0 3 22.0 5 41.0 1½ 40.0 3 38.5 5 - - - - - -
1800 53.0 3 45.0 5 36.0 7½ 61.7 3 61.0 5 60.0 7½ - - - - - -
500SSU
0 PSI 50 PSI 100 PSI 200 PSI 300 PSI 500 PSI
MODEL RPM GPM HP GPM HP GPM HP GPM HP GPM HP GPM HP
420 1200 1.8
1
/
8
1.8
1
/
8
1.7 ¼ 1.6
1
/
3
1.4 ½ 1.1 1
1800 2.7 ¼ 2.7 ¼ 2.6
1
/
3
2.5 ½ 2.4 1 2.2 1½
422 1200 3.6
1
/
8
3.5 ¼ 3.3
1
/
3
2.8 ½ 2.7 ¾ 2.0 1½
1800 5.3 ¼ 5.2
1
/
3
4.9 ½ 4.4 1 4.0 1½ 3.0 2
424 1200 8.7 ½ 8.6 ¾ 8.5 1½ 8.2 2 7.8 3 - -
1800 2.9 1 12.8 1½ 12.7 2 12.5 3 12.0 5 - -
426 1200 12.0 1 11.5 1½ 11.0 2 - - - - - -
1800 18.1 1½ 18.0 2 16.3 3 - - - - - -
428 1200 24.5 1½ 24.0 2 23.7 3 - - - - - -
1800 37.0 3 36.5 5 36.0 5 - - - - - -
429 1200 41.0 2 40.0 5 39.5 5 - - - - - -
1800 61.7 5 61.0 5 60.0 7½ - - - - - -

Simplex, Inc., 5300 Rising Moon Road, Springfield, IL 62711-6228 • 217-483-1600 • Fax [phone]
SPump6-HMI.indd (7/11) • © 2011 Simplex, Inc. All Rights Reserved. • Printed in the USA. • www.simplexdirect.com
FUEL SUPPLY SYSTEM MANUAL with Touchscreen • SmartPump • page 19 of 22
®
PUMP PERFORMANCE DATA
1000 SSU • 5000 SSU • 10000SSU
(SERIES 420)
1000SSU
0 PSI 50 PSI 100 PSI 200 PSI 300 PSI 500 PSI
MODEL RPM GPM HP GPM HP GPM HP GPM HP GPM HP GPM HP
420 1200 1.9
1
/
8
1.9
1
/
8
1.8 ¼ 1.7
1
/
3
1.6 ½ 1.4 ¾
1800 2.8 ¼ 2.7 ¼ 2.7 ¼ 2.6 ½ 2.5 ¾ 2.2 1½
422 1200 3.5 ¼ 3.4 ¼ 3.3
1
/
3
3.0 ¾ 2.6 ¾ 1.8 1½
1800 5.0
1
/
3
4.9 ½ 4.9 ¾ 4.7 1 4.2 1½ 3.4 2
424 1200 8.8 ¾ 8.7 1 8.5 1½ 8.2 2 7.8 3 - -
1800 13.0 1½ 12.7 2 12.5 2 10.2 3 9.9 5 - -
426 1200 12.5 1½ 12.0 1½ 11.8 2 - - - - - -
1800 18.7 2 18.5 2 17.0 3 - - - - - -
428 1200 24.9 2 24.5 3 24.0 5 - - - - - -
1800 37.4 5 37.2 5 36.5 5 - - - - - -
429 1200 41.7 3 41.7 5 41.0 5 - - - - - -
1800 61.7 5 61.7 7½ 61.0 7½ - - - - - -
5000SSU 10000SSU
0 PSI 50 PSI 100 PSI 200 PSI 300 PSI 0 PSI 50 PSI 100 PSI
MODEL RPM PM HP GPM HP GPM HP GPM HP GPM HP GPM HP GPM HP GPM HP
420 1200 - - - - - - - - - - - - - - - -
1800 - - - - - - - - - - - - - - - -
422 1200 - - - - - - - - - - - - - - - -
1800 - - - - - - - - - - - - - - - -
424 1200 8.2 1 8.0 1½ 7.8 2 7.6 3 7.4 3 - - - - - -
1800 11.2 2 11.0 3 10.7 3 10.2 5 9.9 5 - - - - - -
426 1200 12.5 2 12.4 2 11.6 3 - - - - - - - - - -
1800 18.7 3 18.5 3 17.5 5 - - - - - - - - - -
428 1200 24.9 5 24.9 5 24.5 5 - - - - 23.3 5 23.0 5 22.8 5
1800 37.4 7½ 37.4 7½ 37.0 7½ - - - - - - - - - -
429 1200 41.7 5 41.0 5 40.0 7½ - - - - - - - - - -
1800 61.7 7½ 61.7 7½ 61.0 10 - - - - - - - - - -