Fromm AP250 User manual

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OPERATION INSTRUCTIONS
AIRPAD MACHINE
AP250
50.3025.01
50302501.en/DS/© 03.12
IMPORTANT!
Read these instructions carefully before installation and
before using this machine for the first time.
This will reduce your risk of injuring yourself or damaging
your machine.

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2
INDEX PAGE
1 GENERAL 4
2 DECLARATION OF CONFORMITY 4
3 INTRODUCTION 5
4 MAJOR MACHINE COMPONENTS 5
5 UNAUTHORIZED USE 6
6 RESIDUAL RISKS 6
7 DESCRIPTION AND OPERATION 6
8 EXPLANATION OF MACHINE IDENTIFICATION LABEL 7
9 MACHINE TECHNICAL SPECIFICATIONS 7
10 PACKAGING 8
11 UNPACKING 8
12 MOVING THE UNPACKED MACHINE 9
13 MACHINE INSTALLATION 9
14 VERIFICATIONS TO BE PERFORMED BEFORE STARTING THE MACHINE 9
14.1 Environmental conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
14.2 Lighting conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
15 POWER CONNECTION 9
16 INFORMATION REGARDING THE ELECTRICAL SYSTEM 10
17 CONTROL PANEL 10
18 STARTING THE MACHINE 11
18.1 Power on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
18.2 Shutdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
18.3 Film roll loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
18.4 Loading the film roll on the rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
18.5 Inserting in the guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
18.6 Film feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
18.7 Selecting a program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
18.8 Standard program table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
18.9 Setting the number of air pillows per mat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
18.10 Setting the number of mats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
19 POSSIBLE MACHINE SETTINGS 17
19.1 Adjusting perforation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
19.2 Adjusting filling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
19.3 Setting the heat-sealing temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
19.4 Activate/deactivate the container function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
20 RECOMMENDATIONS FOR PREVENTIVE MEASURES FOR THE USER 19
21 SHUTDOWN MODES 19
22 ALARM DISPLAYS 19

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INDEX PAGE
23 INFORMATION REGARDING NOISE 21
24 GENERAL SAFETY INFORMATION 21
25 SAFETY GUARDS 22
26 MAINTENANCE 23
26.1 Verification type and frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
27 MAINTENANCE OPERATIONS THAT MUST BE PERFORMED
EXCLUSIVELY BY QUALIFIED PERSONNEL 24
28 DECOMMISSIONING 24
29 INSTRUCTIONS FOR EMERGENCY SITUATIONS 24

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1GENERAL
• This machine was designed and built specifically to produce air pillows for packaging using single-layer 20-
50 micron PE/PE and PE/PA folded film from FROMM. The use of this machine is reserved for professional
operators who have received appropriate instructions and training.
• This manual is to be used exclusively with the AP250 machine, designed to produce air pillows (Airpad), as
mentioned on this first page and by FROMM Airpad.
• For safety reasons, this entire Instruction Manual must be read before installing or operating the machine,
making repairs or performing maintenance.
• In particular, please carefully read the SAFETY INSTRUCTIONS chapter, which presents the intended use
of the machine and the hazardous situations that could not be avoided when designing and manufacturing this
machine.
• Tampering with the machine or using incompatible products (corrosive or flammable) is strictly prohibited, as
this machine was not manufactured using explosion-proof materials.
• Warranty coverage is valid if the following requirements are met:
• the machine is used exclusively for the purpose for which it was designed, manufactured and protected.
Please read the recommendations and information (including general questions) regarding health and safety
requirements, as well as the technical information provided by the Manufacturer to the User regarding the
machine's use and operation.
• We will be unable to accept warranty claims if the spare parts used are not original spare parts.
• Inappropriate use of the machine, including use that exceeds operating limits and modification that causes
the machine to no longer comply with manufacturer characteristics, releases the manufacturer from any and all
liability for personal injury or property damage.
For all of these reasons, we recommend that our customers always keep Customer Service informed.
Please see the last page of this manual for Customer Service names and addresses.
2 DECLARATION OF CONFORMITY
Declaration of Conformity
According to EC Directives
We certify that the AP250 machine complies with the provisions of Directives
2006/42/EC, 2006/95/EC, 2004/108/EC
The following standards, national standards and normative documents are applicable:
UNI EN 12100-1/2:2005 + A 1:2009
ISO 13849-1:2008 + AC:2009
CEI EN 60204-1:2006
EN ISO 14121:2007
Technical design file from:
Fromm Italiana s.r.l.
Viale del Lavoro, 21
37010 Caprino Veronese (VR)
ITALY
28.10.2011
R.Fromm
Administrator
FROMM Holding AG
Hinterbergstrasse 26
CH - 6330 Cham

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3 INTRODUCTION
The AP250 machine was designed and manufactured pursuant to the European Community
Directive 2006/42/EEC.
This document contains use and maintenance instructions, which must be carefully followed in order to obtain
the best production results and to maintain the initial dependability of your machine; in particular, it is
recommended that you avoid making any adjustments not indicated in this manual, as this might compromise
the safety and reliability of the machine.
Spare parts must be ordered directly from an authorized supplier.
FROMM is always available to provide you with assistance and reminds you that failure to comply with the
information provided in this document shall immediately void your machine warranty.
To correctly use the machine, it is important to know the basic definitions used to assess risk, and how this
machine was designed for safety.
4 MAJOR MACHINE COMPONENTS
Caution! For safety reasons, do not remove the protective housings from the machine.
Hazard Strong potential for personal injury or bodily harm.
Hazard area Any area inside and/or near a machine in which the presence of a person represents a
risk for the safety and health of the person in question.
Exposed person Any person who finds him or herself fully or partially inside a hazard area.
Operator The person(s) in charge of installing, operating, adjusting, cleaning, repairing and
moving a machine, or of performing machine maintenance.
Risk A combination of the probability and seriousness of personal injury or bodily harm that
may occur in a hazardous situation
Safety guard A machine component designed specifically to provide protection using a physical
barrier.
Safety device A device (other than a guard) that reduces risk, alone or when used concurrently with a
safety guard.
Intended use Use of the machine that complies with the information provided in the Instruction
Manual.
Reasonable
predictable
improper use
Use of the machine that does not comply with the information provided in the
Instruction Manual, but which may be derived from reasonable predictable behavior.
Training The process of transferring information and methods to allow those exposed to learn
the correct and safe way to perform the operations assigned to them.
Film roll support
Lever for rubberized transport rollers
Protective housing
Opening handle for
Control panel
ON / Emergency switch
longitudinal welding unit

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5 UNAUTHORIZED USE
This machine must be used for the manufacturer's intended use only.
In particular, it is prohibited to use even part of the system:
- Without guards and/or with disconnected, faulty or missing safety devices;
- If it has not been correctly installed;
- To handle materials having dimensions other than those specific in the technical data;
- Outdoors, where the machine may be exposed to rain or high levels of humidity;
- Under conditions in which the machine may be dangerous or may malfunction;
- For improper use of the machine or for use by untrained personnel;
- For use that does not comply with specific standards;
- In the event of power supply failure;
- In the event of irregular maintenance;
- Subsequent to unauthorized modifications or operations;
- Full or partial failure to comply with instructions;
- With accessories other than those recommended by the manufacturer;
The possible use of the machine under one or more of the following conditions is not foreseen:
- In environments at temperatures above +30°C.
A written statement from the manufacturer is required for exceptions to the above.
Modifications not authorized by the Manufacturer, which alter the machine's planned functions and modify risks
and/or create new risk, shall be the full responsibility of the party who performed these modifications.
Said modifications, when performed without prior manufacturer authorization, will nullify all forms of warranty
and invalidate the Declaration of Incorporation for the Machine Directive 2006/42/EC.
Use of this machine for other purposes than those recommended by the manufacturer in this manual are strictly
prohibited.
Consequently, the manufacturer shall not be held liable for injury to persons or animals or damage to property
caused by the improper or prohibited use of the machine.
6 RESIDUAL RISKS
a) Noise:
- though the machine is not in itself noisy, the use of noise protection may be requested due to the sound
pressure level (SPL) in the environment in which the machine is installed.
b) When, for operation or maintenance, the machine must be used in manual mode, the following Personal
Protective Equipment must be used:
- Gloves
c) Heat-related (burns): even though the machine features specific safety guards and signs to warn the
operator, a risk for burns exists when coming into contact or handling the heat-sealing elements;
d) Electricity-related (electrocution, burns):
- Risk created by the dangerous residual voltage and current inside the machine, even after the main
source of power has been disconnected.
7 DESCRIPTION AND OPERATION
The AP250 is a machine designed to produce air pillows for product protection and void-filling. The machine
uses film supplied by FROMM or manufactured to its specifications. Heat seals are created using variable-heat
jaws. For each type of pillow, filling temperatures and pressures suited to that specific product are used.
Perforated mats of pillows (to optimize filling and facilitate separation) or singe pillows (according to the length
of the pillow itself) may be created to best suit customer needs. The use of this machine is reserved for
professional operators who have received appropriate instructions and training.

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8 EXPLANATION OF MACHINE IDENTIFICATION LABEL
An identification label containing the following information is affixed to the rear door of the machine.
Please immediately contact the manufacturer if the label is damaged.
Manufacturer name: FROMM Slovakia AS
Machine type: AP250
Serial number: Manufacturer's serial number.
Power supply: 230V 50/60 Hz.
Power used: 0,6 kW
Breaking fuse: 10 Amp
Year of manufacture: Year in which the machine was produced by the manufacturer.
9 MACHINE TECHNICAL SPECIFICATIONS
CAUTION: do not use film that has not been supplied by FROMM, or that is of a
different thickness than specified without contacting the manufacturer prior.
Machine
Dimensions Width 410 mm
Length 768 mm
Height (without film roll) 510 mm
Weight Total weight (without film roll) approx. 43 kg
Conditions Operating temperature + 5 to +30oC
Operating environment clean, dry
Electricity Power supply 230 V 50/60Hz
Rated power 1.1 kVA
Power used approx. 0.6 kW
Film Film width max. 210mm
Type of film PE/PE - PE/PA
Film thickness 20 - 50 µm
Real dimension of (single layer) film Øint. 76mm
Øest. 280mm max.
Manufacturer
Machine code
Serial number
Year of manufacture
Volts / Hz
Power used
Breaking fuse

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10 PACKAGING
The machine is generally shipped in a cardboard box. The package is secured to a wooden platform and blocks
that form a pallet.
Package contents are covered:
- with a barrier bag in low-density polyethylene (LPDE), which is heat-sealed for sea transport;
- with a nylon sheet affixed to the pallet, for all other types of transportation.
In accordance with UNI 9151/3, the packaging contains enough silica gel desiccant to keep moisture levels
below 35% during the estimated transport time (unless otherwise agreed).
Note: Packaging is not stackable!
Transporting and moving the packaged machine
Note: Ensure that the equipment used to move the machine is able to sustain the weight
indicated on the crate.
Lifting or moving the crate using straps or chains must be performed as shown in Figure A, using the triangles
marked on the packaging.
When moving the create using a fork-lift truck, the forks must be inserted at the triangles marked on the
packaging, as shown in Figure B.
11 UNPACKING
UNPACKING AND INSPECTION UPON RECEIPT
Upon receipt, inspect the packaging to ensure that it has not been damaged or tampered with.
THE TRANSPORTER AND MANUFACTURER SHOULD BE NOTIFIED OF ANY DAMAGE TO THE
MACHINE NOTED UPON RECEIPT.
Opening the packaging:
- Open the cover of the box first, followed by the sides.
- Remove the desiccant.
- Make sure that no small machine parts remain in the box.
- Perform a detailed inspection of the general condition of the machine.
Packaging removal operations
Remove any mounts used to secure the machine to the platform, and remove the machine as described below.

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12 MOVING THE UNPACKED MACHINE
Do not stand under hanging loads.
Be especially careful with hanging parts, and the risks that may stem from these parts.
The machine may be lifted and moved in the following fashion:
- At least two operators must perform these operations together;
Maintain the machine in a vertical position when moving, taking care to avoid injuring people and damaging
property.
These instructions must be followed under all circumstances.
Do not stand near the lifting or moving areas under any circumstances.
13 MACHINE INSTALLATION
The machine features adjustable feet, and may be wheeled using the trolley provided by FROMM, otherwise, it
must be positioned on a flat surface and leveled using the appropriate resistance. The machine must have a
suitable container to collect the air pillows produced, or the dispenser or other equipment supplied by FROMM.
FOR FUTURE MACHINE MOVING, PLEASE CONTACT THE MANUFACTURER'S AFTER-SALES
DEPARTMENT, WHICH WILL PROVIDE YOU WITH ADDITIONAL INFORMATION REGARDING MACHINE
POSITIONING
14 VERIFICATIONS TO BE PERFORMED BEFORE STARTING THE
MACHINE
14.1 Environmental conditions
The machine may operate at temperatures between +5° C and +30 °C.
The machine must not be started if exposed to poor weather conditions; in addition, if the
machine is stored, even temporarily, outdoors, it must be suitably protected from the
environment.
14.2 Lighting conditions
The work area must be sufficiently lit, with a minimum value of 500 lx.
15 POWER CONNECTION
CAUTION - RISK OF ELECTROCUTION
The machine is prepared for electrical connection using a male/female power plug, and the cable supplied
allows it to be connected to the electrical mains using a Schuko plug (CEE 7/7)
The power socket to which the machine will be connected must have a residual current breaker installed
upstream and coordinated with the User's ground system.
In addition, upstream of the socket, a power supply circuit breaker must be installed.
The cable supplied is a multi-strand, flexible, PVC-insulated H05VV-F, which must be protected against
abrasion and cutting, and must be positioned such that it does not hinder the passage of people or things.
Caution
Before performing any operations, make sure that the mains voltage and frequency values correspond
to those displayed. The manufacture shall not be held liable for machine connection to electrical
networks that do not correspond to the machine identification label. All electrical connections must be
performed by specialized personnel, and in full compliance with applicable norms.

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16 INFORMATION REGARDING THE ELECTRICAL SYSTEM
The electrical equipment complies with the following standards:
• Low Voltage Directive 2006/95/EC
• Electromagnetic Compatibility Directive 2004/108/EC
• IEC/EN 60204-1 "Safety of machinery - Electrical equipment of machines"
• IEC/EN 60439-1 "Low-voltage switchgear and controlgear assemblies (TTA)"
All components meet market-approved standards.
17 CONTROL PANEL
START - press the Start to activate the automatic cycle, and the machine will execute the
active program after pre-heating (if required).
STOP - press the STOP button to stop the automatic cycle.
MANUAL KEY - press this key to enter the menu, where the four arrows, corresponding
to the numbers 2-4-6-8 on the keypad, may be used to move the transversal heat-seal
unit, and move the film forward (or in reverse).
PROGRAM SELECTION - when this key is pressed, the active program flashes. Select
the desired program by entering its number on the keypad.
The new program flashes after being entered until it has been confirmed.
MAT LENGTH - use the keypad to press the key and select the number of air pillows per
mat. For example: by entering 10, mats composed of 10 air pillows will be created. Press
0 for continual feed.
The new value flashes after being entered until it has been confirmed.
NUMBER OF MATS - use the keypad to press the key and select the number of mats to
produce.
0 indicates continuous production.
The new program flashes after being entered until it has been confirmed.
ENTER - Confirms and stores the flashing value.

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18 STARTING THE MACHINE
18.1 Power on
If the machine is restarted within 10 minutes of its last shutdown, Airpad production will begin immediately (a
few seconds may be required if the program is changed, in order for the heat-seal units to come to
temperature). The machine stays heat-controlled during the production of air pillows. At shutdown, the
temperature of the heat-seal units remains constant for a set amount of time before entering energy-saving
mode. These parameters may be set by Technical Assistance.
The machine may only be started in automatic mode.
18.2 Shutdown
The machine may be turned off in two ways:
FUNCTION KEY - Activates a specific function, in combination with a number.
COUNTER KEY - press this key to view the total number of hours worked, the number of
air pillow produced and the number of meters of film used on the display.
ESC KEY - press this key to leave the current program and return to the main menu
without saving any data.
NUMERICAL KEYPAD - used also as arrows.
Turn on the machine
When turned on, the machine starts in energy-
saving mode.
Press the button
The machine starts with the set program and
parameters. During machine pre-heating,
flashing arrows indicate that the heat-seal bars
are being heated.
Press the button
To end the active cycle.
The machine will finish the cycle before shutting down.
The heat-seal units will remain set to their current values.
Turn off the machine
In the event of an emergency, the machine may be shut down via the switch (also
used for emergencies). The machine will stop immediately, and all parts will be
disconnected from the power source.

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18.3 Film roll loading
18.4 Loading the film roll on the rollers
18.3.1
Ensure that the film roll has been loaded correctly.
The closed (folded/sealed) side should be on the
outside.
18.4.1
Guide the film around the metal roller on the arm and
then between the frame and the lower roller.
18.4.2
Turn around the lower roller.

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18.5 Inserting in the guide
18.5.1
Open the two edges of the film and fit them around
the guide.
18.5.2
IMPORTANT:
Insert the film under the safety housing by routing it
between the rubberized transport rollers.
Ensure that lever A is in the position shown in the
photo (transport rollers open).
18.5.3
Turn lever A as in the photo (transport rollers
closed).

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18.6 Film feed
18.6.1
Turn on the machine, press the manual key, and
feed the film using the appropriate arrow (key no. 6
on the keypad).
18.6.2
Feed the film manually for the length of the machine
to the slide.
If necessary, open and close the longitudinal heat-
seal system handle to align and adjust the film.
18.6.3
Press key C to return to the main menu.

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18.7 Selecting a program
The machine is supplied with 18 different programs.
The programs feature different air pillow sizes and materials.
The program may be changed only when the machine is stopped (press stop button).
To select a program, proceed as follows:
18.8 Standard program table
Press the button
The active program will start to
flash. The program may now be
changed.
Select a number Choose the desired program using
the numeric keys.
Press the button to confirm The new program has been
saved.
The machine is ready to start
using the new program.
Program 01 Air pillow length 120mm / 4.724" Film type PE/PE Film thickness 25µm
Program 02 Air pillow length 150mm / 5.906" Film type PE/PE Film thickness 25µm
Program 03 Air pillow length 180mm / 7.087" Film type PE/PE Film thickness 25µm
Program 04 Air pillow length 200mm / 7.874" Film type PE/PE Film thickness 25µm
Program 05 Air pillow length 250mm / 9.843" Film type PE/PE Film thickness 25µm
Program 06 Air pillow length 300mm / 11.811" Film type PE/PE Film thickness 25µm
Program 07 Air pillow length 150mm / 5.906" Film type PE/PE Film thickness 35µm
Program 08 Air pillow length 180mm / 7.087" Film type PE/PE Film thickness 35µm
Program 09 Air pillow length 200mm / 7.874" Film type PE/PE Film thickness 35µm
Program 10 Air pillow length 250mm / 9.843" Film type PE/PE Film thickness 35µm
Program 11 Air pillow length 300mm / 11.811" Film type PE/PE Film thickness 35µm
Program 12 Air pillow length 400mm / 15.748 Film type PE/PE Film thickness 35µm
Program 13 Air pillow length 120mm / 4.724" Film type PE/PA Film thickness 42µm
Program 14 Air pillow length 150mm / 5.906" Film type PE/PA Film thickness 42µm
Program 15 Air pillow length 200mm / 7.874" Film type PE/PA Film thickness 42µm
Program 16 Air pillow length 250mm / 9.843" Film type PE/PA Film thickness 42µm
Program 17 Air pillow length 300mm / 11.811" Film type PE/PA Film thickness 42µm
Program 18 Air pillow length 400mm / 15.748" Film type PE/PA Film thickness 42µm

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18.9 Setting the number of air pillows per mat
Caution: if 0 is selected, the air pillows will not be perforated.
This value may be modified even when the machine is in operation.
Sometimes, a single air pillow may not be produced, because the machine automatically increases the number
of air pillows (minimum of 2, 3 etc.) when air pillow length is not sufficient.
18.10Setting the number of mats
Caution: if a value of "0" is entered, a continuous, unperforated mat will be produced.
This value may be modified even when the machine is in operation.
Press the button
The right-hand value flashes.
Select a number Use the keypad to select the
number of air pillows per mat
(this number may range from 0
to 999).
The new value flashes after
being entered until confirmed.
The machine will perforate after
the number of set air pillows.
Press the button to confirm
The new value has been saved.
Press the button
The right-hand value flashes.
Select a number
Use the keypad to select the
number of mats (this number
may range from 0 to 999).
When the pre-set number has
been reached, the machine will
stop automatically.
The new value flashes after
being entered until confirmed.
Press the button to confirm
The new value has been saved.

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19 POSSIBLE MACHINE SETTINGS
19.1 Adjusting perforation
If the air pillows are too perforated or not perforated enough, the cutter height may be adjusted.
This value may be modified only when the machine is stopped.
After approximately 30 seconds without changing the value, the display will automatically return to the main
menu.
19.2 Adjusting filling
If during the production cycle, the air pillows are too full or not filled sufficiently, the fan speed may be adjusted.
This value may be modified only when the machine is stopped.
After approximately 30 seconds without changing the value, the display will automatically return to the main
menu.
Press the button
Then press 3
(on the keypad)
The value will flash.
Use the up and down arrows
Use the up and down arrows (on the
keypad) to change the value.
The available range is from -20 to
20.
Press the button to confirm
The new value has been saved.
Press the button
Then press 4
(on the keypad)
The value will flash.
Use the up and down arrows
Use the up and down arrows (on the
keypad) to change the value.
The available range is from -5 to 5.
Press the button to confirm
The new value has been saved.

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19.3 Setting the heat-sealing temperature
If during the production cycle, the heat seals on the air pillows are excessively sealed or not sealed enough, the
temperature of each individual heat-sealing jaw may be set.
This value may be modified only when the machine is stopped.
Repeat this operation for each heat-sealing jaw that must be set.
After approx. 30 seconds without changing the value, the display will automatically return to the main menu.
19.4 Activate/deactivate the container function
The machine plus container function may be activated or deactivated.
This value may be modified only when the machine is stopped.
After approx. 30 seconds without changing the value, the display will automatically return to the main menu.
Press the button
Then press 5
(on the keypad)
The value is highlighted.
Use the up, down, right and left
arrows
Use the up, down, right and left
arrows (on the keypad) to select the
value to be modified.
Press the button to confirm The selected value will flash.
Use the up, down arrows (on the
keypad) to change the value.
The available range is 100° from the
upper limit.
Press the button to confirm
The new value has been saved.
Press the button
Then press 6
(on the keypad)
The active function flashes.
Use the right and left arrows
Use the right and left arrows (on the
keypad) to change the function.
Press the button to confirm
The new function has been saved.

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website: www.fromm-pack.com
20 RECOMMENDATIONS FOR PREVENTIVE MEASURES FOR THE
USER
Startup and operating procedures must always be correctly followed.
Before performing any maintenance operations, or removing any type of safety guard or device,
make sure that the machine has been turned off, and that the power disconnector switch has been
used to cut off the power supply.
Do not remove the guards, unless required for maintenance purposes.
21 SHUTDOWN MODES
The machine features a red light to indicate startup and shutdown.
The machine may also be shut down under one of the following conditions:
- a. Using the stop button. .
- b. Following an alarm.
- c. Air pillow container is filled.
- d. Air pillow container missing.
- e. Number of air pillows pre-set by the program has been attained.
- f. Number of air pillow mats pre-set by the program has been attained.
In the abovementioned cases, action may be required to restart the machine, or one of the following conditions
must be met:
- a. Press the start button. .
- b. Eliminate the error and press the start button.
- c. The machine automatically restarts when the photocell on the frame detects a low level of air pillows.
- d. The machine automatically restarts if the air pillow container is fitted.
- e. The machine restarts when the start key is pressed.
- f. The machine restarts when the start key is pressed.
22 ALARM DISPLAYS
• Before starting the machine, make sure that no foreign objects have been left on the machine.
• Do not use flammable liquids to clean the machine.
• Do not allow repairs to be performed by unqualified personnel.
• Unauthorized persons must not use or make adjustments to the machine.
• Maintenance operations for the electrical system must be performed exclusively by qualified and authorized
personnel.

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The machine also features a self-diagnosis system: sensors transmit signals to the system in the event of an
anomaly.
This system uses codes to identify anomalies. The table below contains these codes, the type of anomaly that
caused the alarm and the actions required to resolve the problem.
Code Cause Action
E1 This error appears if, during transversal heat-seal
movement, the ID5 signal appears, but the ID8
sensor is not reached within 3 seconds.
This check is always performed when the operating
cycle involves transversal movement in the bottom
position, for sensor ID8.
Check the sensor and its connection to the main
board.
Check the position of the cam.
E2 If sensor ID8 is ON, sensor ID5 must also be ON.
If sensor ID8 is ON, but sensor ID5 is not, this error
appears.
Check the sensor and its connection to the main
board.
Check the position of the cam.
E3 The lateral heat-seal unit is open. Close the lateral heat-seal unit using the lever.
E4 The film transport roller is too high. Close the roller using the lever.
If this problem persists, use the manual keys to
advance the film.
E5 One of the 2 Teflon belts is worn or ruptured. Replace the faulty belt.
For convenience, replace both belts at the same
time.
E6
When the machine is
turned on, this message is
displayed for 20 seconds
providing the telephone
number for Technical
Assistance.
The counter indicates that the machine has
attained the pre-set number of air pillows, and that
consequently, the machine requires servicing.
Call the number on the display to contact Technical
Assistance.
E7 Film is jammed, or film is not cut. Check that the film was cut centrally on the pillow.
The pillow may be jammed in the transversal heat-
sealing unit. Manually remove the jammed pillow.
Manually feed the film.
If this problem persists, contact Technical
Assistance.
E8 Out of film.
The roll of film is used.
Replace the roll of film and load it onto the
machine.
E9 Check machine temperature.
Upper longitudinal heat-sealing.
Call Technical Assistance and indicate the error
number.
E10 Check machine temperature.
Lower longitudinal heat-sealing.
Call Technical Assistance and indicate the error
number.
E11 Check machine temperature.
Front transversal heat-sealing.
.
Call Technical Assistance and indicate the error
number.
E12 Check machine temperature.
Rear transversal heat-sealing.
Call Technical Assistance and indicate the error
number.
E13 Check transversal lifting unit. Call Technical Assistance and indicate the error
number.