DMS Q31 User manual

DM-System GmbH, Heid 14/3, 77855 Achern, [phone]
www.dm-system.eu

Operating Manual / Spare Parts
CONTENT
1. SAFETY INSTRUCTION ............................................................................................................ 3
1.1 Personal Safety .................................................................................................................... 3
1.2 Work Area Safety ................................................................................................................ 4
1.3 Power Tool Use And Care ................................................................................................... 4
1.4 Battery Tool Use And Care ................................................................................................. 4
1.5 Hazards of Incorrect Operation ........................................................................................... 5
1.6 Straps Dispenser .................................................................................................................. 5
1.7 Welding Effects ................................................................................................................... 5
1.8 Correct Strap Cutting .......................................................................................................... 6
1.9 Regular Maintenance .......................................................................................................... 6
2. TECHNICAL PARAMETERS ..................................................................................................... 6
2.1 Machine Introduction .......................................................................................................... 6
2.2 Dimensions.......................................................................................................................... 7
2.3 Strap Specification .............................................................................................................. 7
2.4 Strap Strength ...................................................................................................................... 7
2.5 Working Temperature .......................................................................................................... 7
3. ATTACHMENT ............................................................................................................................ 7
3.1 Battery Specification ........................................................................................................... 7
3.2 Charger Specification .......................................................................................................... 8
3.3 One Set of Tool Kit For Free ............................................................................................... 8
3.4 Suspension System(optional) .............................................................................................. 8
4. MACHINE APPEARANCE AND OPERATING PANEL ........................................................... 9
5. OPERATION STEPS .................................................................................................................. 10
5.1 Installation ......................................................................................................................... 10
5.2 Operation Function Description ........................................................................................ 11
5.2.1 Operation Panel And Buttons ................................................................................. 11
5.2.2 Basic Settings ......................................................................................................... 13
5.2.3 Strapping Operation Steps ...................................................................................... 15
5.2.4 Operation Methods for Three Modes ..................................................................... 16
5.2.5 Operation Essentials For Three Modes .................................................................. 17
5.3 Strapping Effect and Adjustment ...................................................................................... 18
5.3.1 Strap Welding Effect Judgment .............................................................................. 18
5.3.2 Appropriate Parameter Adjustment ........................................................................ 18
5.3.3 Reference for Tension Force (Unit: N) ................................................................... 19
6. WIRING DIAGRAM .................................................................................................................. 20
7. COMMON FAULT INDICATION AND TROUBLESHOOTING ............................................ 20
7.1 Machine Fault Code Description ...................................................................................... 21

7.2 Common Faults and Troubleshooting ............................................................................... 21
8. REPLANCEMENT OF WEARING PARTS .............................................................................. 22
9. SPARE PARTS LIST .................................................................................................................. 23
10. EXPLODED VIEW OF SPARE PARTS(需要替换清晰图片) ................................................ 27
1. SAFETY INSTRUCTION
 Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or
serious injury.
 Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
1.1 Personal Safety
 Stay alert, watch what you are doing and use common sense when operating a power
tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol
or medication. A moment of inattention while operating power tools may result in serious
personal injury.
 Use personal protective equipment. Always wear eye protection. Protective equipment
such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
 Prevent unintentional starting. Ensure the switch is in the off-position before connecting
to power source and/or battery pack, picking up or carrying the tool.
 Carrying power tools with your finger on the switch or energising power tools that have
the switch on invites accidents.
 Remove any adjusting key or wrench before turning the power tool on. A wrench or a
key left attached to a rotating part of the power tool may result in personal injury.
 Do not overreach. Keep proper footing and balance at all times. This enables better
control of the power tool in unexpected situations.
 Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and
gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in
moving parts.
 If devices are provided for the connection of dust extraction and collection facilities,
ensure these are connected and properly used. Use of dust collection can reduce dust-
related hazards.
 The operators must be trained strictly and correctly, and read & understand the
operation instructions of the machine correctly. If the operation instructions are not
followed or the straps is placed incorrectly, the straps will be damaged and the operator will
be injured.
 Before getting start with the machine,please keep your fingers away from the tension

and cutting area of the machine.
 Do not use the bonded straps to carry, drag or suspend the heavy object, which may
cause accidents.
1.2 Work Area Safety
 Keep work area clean and well lit. Cluttered or dark areas invite accidents.
 Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or
fumes.
 Keep children and bystanders away while operating a power tool. Distractions can cause
you to lose control.
 Do not operate the machine in a narrow space.
1.3 Power Tool Use And Care
 Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
 Do not use the power tool if the switch does not turn it on and off. Any power tool that
cannot be controlled with the switch is dangerous and must be repaired.
 Disconnect the plug from the power source and/or the battery pack from the power tool
before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
 Store idle power tools out of the reach of children and do not allow persons unfamiliar
with the power tool or these instructions to operate the power tool.
 Power tools are dangerous in the hands of untrained users.
 Maintain power tools. Check for misalignment or binding of moving parts, breakage of
parts and any other condition that may affect the power tool’s operation. If damaged,
have the power tool repaired before use. Many accidents are caused by poorly maintained
power tools.
 Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
 Use the power tool, accessories and tool bits etc. in accordance with these instructions,
taking into account the working conditions and the work to be performed. Use of the
power tool for operations different from those intended could result in a hazardous situation.
1.4 Battery Tool Use And Care
 Environmental Protection. Please don't discard or burn the waste batteries at will, causing
environmental pollution. If you don't know how to deal with it, please consult the supplier.Be
sure to use the original battery to ensure safety.
 Do not disassemble the battery. Please store the battery in a dry and frost resistant room.
Storage temperature should not be higher than 50℃, please keep dry all the time.

 Do not charge the waste batteries. If you find that the battery charging is abnormal, please
do not charge it by force and replace it with a new one to avoid accidents.
 Recharge only with the charger specified by the manufacturer. A charger that is suitable
for one type of battery pack may create a risk of fire when used with another battery pack.
 Use power tools only with specifically designated battery packs. Use of any other battery
packs may create a risk of injury and fire.
 When battery pack is not in use, keep it away from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal objects, that can make a connection from
one terminal to another. Shorting the battery terminals together may cause burns or a fire.
 Under abusive conditions, liquid may be ejected from the battery; avoid contact. If
contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek
medical help. Liquid ejected from the battery may cause irritation or burns.
1.5 Hazards of Incorrect Operation
 Incorrect operation, excessive tension, improper use of packing straps, sudden loss of
tension force due to loading of sharp objects, or breakage of straps may eventually lead
to:
The operator falling down as a result of out of balance.
Personal harm as a result of the tool and the strap whipping out to the operator quickly.
 Attention:
a. If the load object is sharp, please add edge protection between the strap and the object.
b. Please wrap the packing straps around the object correctly.
c. In the process of operation, the operator should stand beside the machine and the strap,
instead of in front and back of the machine and the strap. If the operator operates the
machine by standing in a straight-line position with the tool, he may be injured by the
machine or the strap that strikes forward or backward towards him due to improper
operation. Keep away from bystanders during operation. Please use a strap of qualified
quality recommended in this manual. A qualified strap shall have suitable width,
thickness and strength. Unqualified straps may result in strap breakage during strap
tensioning, causing hazards.
1.6 Straps Dispenser
 Please use professional straps dispenser to work with the machine. After finished the
operation, please fold the end of the strap into the straps dispenser.
1.7 Welding Effects
 When it is found that the straps welding joint is unqualified(refer to 5.3 for the welding
joint standard), please cut off the strap and operate again.
 Unqualified strap welding may lead to unsecure strapping, which may cause serious
damage during shipping process, bringing a safety hazard.

1.8 Correct Strap Cutting
 Please cut off the strap with a suitable cutting tool and ensure a safe distance between
the strap and the operator. Do not stand in a same straight line as the strap, and stay away
from the loose direction of the strap, to prevent the operator from being injured by the
bounced strap due to sudden breakage of the strap.
 Please use professional tools for cutting straps. Hammers, pliers, hacksaws, axes, etc. are
not allowed.
1.9 Regular Maintenance
 Have your power tool serviced by a qualified repair person using only identical
replacement parts. This will ensure that the safety of the power tool is maintained;
 Regularly maintain the tool to keep it in a good working condition;
 Regularly check for broken or worn parts. If there are broken or worn parts, please replace
the parts in time before using it;
 It is recommended to clean the machine regularly (every day) if it is used in a dirty
environment. Remove impurities such as debris in the tensioning and welding areas of the
tool with an air gun(or other dust extraction tool), and observe it with naked eyes at the same
time. If the tool is obviously damaged, please repair it and replace parts in time;
 The battery needs to be charged every six months if it is not used in a long time;
 Most parts of the tool need to be replaced and repaired when the number of strapping
beats reaches more than 100,000 to avoid personal injury caused by tool failure;
 Please consult the supplier if you need to purchase spare and accessory parts;
 Do not modify the strapping machine without permission, otherwise it may cause
personal injuries.
2. TECHNICAL PARAMETERS
2.1 Machine Introduction
Q31 series electric battery powered strapping machine has been improved greatly in
functions, performance and appearance after continuous tests and improvements by our R&D
team. It overperforms competitors' similar machine in quality. Theoretically, up to 700 strap beats
can be achieved for a battery charging, the maximum tension force can reach 2800N (the direct
tension force of strap tension wheel can reach 4200N), and the welding time is as short as 1s.
Working modes: Fully Automatic (AUT), Semi-Automatic (SEM), Manual (MAN).

2.2 Dimensions
Length: 335mm
Width: 145mm
Height: 145mm
Weight(without battery & charger): 3.45kg
Battery weight: 0.6kg
2.3 Strap Specification
Strap material: Flat or Embossed PET(polyester) or PP (polypropylene)strap.
Strap width: 13mm-16mm；Strap thickness: 0.5-1.2mm
Please choose a strap with an appropriate size according to the strapping tool you purchased.
2.4 Strap Strength
Tension: 400N-2800N(adjustable,the tension force of the tension wheel can reach 4200N).
Tightening speed: 100-200mm/s.
Welding strength: About 75-80% of the strength of PET Strap. (depending on the quality of the
straps)
2.5 Working Temperature
 The ambient air temperature is between 5 ℃ and 45 ℃.
 The optimum operating temperature is between 15 ℃ and 20 ℃.
3. ATTACHMENT
Please use the accessories/parts and maintenance tools required in this operation manual. It
may cause hurt if you using the unfit accessories/parts/maintenance tools.
3.1 Battery Specification
If you need to purchase the battery in your local market, please refer to the following battery
parameters and specifications:
Model: lithium battery
Voltage: 18V
Capacity: 5.0A/h (4.0A/h optional)

3.2 Charger Specification
Standard Chargers:
Input: 230V - 50/60Hz, 75W (110V optional)
Output: 10.8V-18V Max DC



3.5A
Charging time:
Lithium batteries 5.0A/h (4.0A/h): about 90 minutes.
3.3 One Set of Tool Kit For Free
3.4 Suspension System(optional)
Figure 1: Selection 1 of suspension position during operation
Figure 2: Selection 2 of suspension position during operation

4. MACHINE APPEARANCE AND OPERATING PANEL

Light Indicates
Blue Light Normal Working
Red Light Flash The battery is low, please charge it
Red Light ON Machine failure, please power it off and check
Purple Light ON Work Completion
5. OPERATION STEPS
5.1 Installation
 Please don't expose the machine in the rain or wet environment!
 For the sake of safety, the battery is not charged full when delivered.
 Please charge the battery before use. Please refer to the attached battery charger manual.
Installation/Disassembly/Charging of battery:
 The battery should be disassembled and assembled following the direction shown in the
figure. When removing the battery, press the red button and move it out.
 When the battery is inserted, the battery status will be displayed for a short time.
 The battery power status is displayed by the indicator lights:
Flashing green light: it means the battery is being charged
Green light on: it means the battery on the charger is fully charged
Battery Installation:
Take out the lithium battery in the
packing box and install it as shown in the
figure on the right. When the battery is
inserted, the power status light will be
displayed for a short time.