LoadSurfer PT800A User manual

PT800A/PT1000A Hydraulic Lift Table
⚫Operation manual
⚫Spare parts catalogue
Unit R1D Rockingham Gate
Poplar Way West
Cabot Park
Bristol
BS11 0YW
Contact Us
Tel: [phone]
Fax: [phone]
Email: [email protected]

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Ⅰ. Main technical parameters：
PT800A
PT1000A
Capacity
kg
800
1000
Max. lift height
mm
1000
1000
Min. height of table
mm
415
415
Table size
mm
1016X510
1016X510
Handle height
mm
990
990
Wheel diameter
mm
150
150
Service weight
kg
114
114
Ⅱ. Scope of application：
PT series table lift truck is a kind of high-lift transportation tool which is applicable for short-distance
transportation as well as goods lifting and lowering. Besides, it can also be used as station facilities
for workshop.
Ⅲ. Operation condition:
1. Lift table should be operated on solid and flat ground；
2. Operation temperature: -20-40C°.
Ⅳ. Notes(warning)：
1. Read the instruction carefully before operation and get to know the performance and operation
requirements of the lift table. And the hydraulic lift table can’t be used unless it is authorized.
2. Do not overload the hydraulic lift table and operate it within the rated load. Overloading will
cause damage to the hydraulic lift table and human body.
3. It is forbidden for operators to stand or sit on the table to work.
4. Don’t put the hands or feet under the lowering table.
5. Please brake the truck when loading goods to prevent it from moving.
6. Off-set loading is forbidden when loading goods, and the goods should be distributed uniformly
on the whole table.
7. Loose or unstable goods are not permitted to be loaded.
8. Don’t put goods on working table for a long time.
9. The truck can’t be moved when goods are being lifted.
10. The truck can only be moved on flat and hard ground, it is forbidden to be used on sloping
ground or rugged ground;
11. When putting goods on table which has been hoisted, the weight of goods should be within
rated load, and the goods should be loaded lightly. (Safety valve only works in hoisting process,
if the truck has been hoisted, and then put overweight goods on it, the safety valve can’t work.
In this way, the truck may be damaged.)
12. When loading and unloading goods on hoisted table, don’t drag goods in cross direction, which

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may cause serious off-set loading and make truck turn over.
13. When maintaining and repairing truck, stand bar should be used to support fork arm in order to
prevent table from falling (there should be no goods on table), and guarantee the safety in
maintenance and repairing.
14. Please operate strictly according to “notes (warning)”, otherwise it will bring damage to truck
and human body.
Ⅴ. Operation methods：
1. Please step on the foot lever for several times to raise the working table.
2. Please lift the handle knob upward slowly, and open the one-way valve to make the working
table descend slowly.
3. Please make the brake open before moving the truck.
Ⅵ. Maintenance and upkeep:
It is very important to conduct necessary maintenance and upkeep so as to prolong the service life
and safety of the lift table. Please check the lift table before operation according to the following
items:
1. Whether there is any distortion and bending of various positions of the lift table.
2. Please check the brake of the truck and the wearing condition of the wheels.
3. Check oil leakage in the hydraulic system.
4. Please add or fill lubricant to each friction surface before daily operation.
5. If there is any failure, the lift table should be repaired at once, then it can be put into use again.
6. Chang the hydraulic oil every twelve months, choose the following or close brand hydraulic oil
according to the climate conditions of different areas:
a) YBN32 is adaptive under the environment temperature of -10~+40°C;
b) YCN32 is adaptive under the environment temperature of -20~+40°C.
Ⅶ. Assembly method：
The handle and foot lever are dismantled when ex-factory, they might be fixed together by the
users when using. The assembly methods are as follows:
Handle installation method: as shown following drawing, fix the handle (B1) to mounting hole
of the truck body (A) with bolt (B7), spring washer (B6), flat
washer (B5), then screw down the bolt (B7) with wrench.
Foot lever mounting: insert the foot lever (B31) into the hole, put in the screw (B29) and the
plain washer (B27) , the spring washer (B28) ,then screw down the
screw (B29) with wrench.

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Ⅷ. Name of Parts
HANDLEHANDLEKNOBKNOB
HANDLEHANDLE
FOOTFOOTLEVERLEVER
TABLETABLE
SCISSORSCISSOR
FRAMEFRAME
PUMPPUMP

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Ⅸ.Spare parts catalogue
1.PumpSpare parts catalogue (Type PT800A/PT1000A)
No.
Name
Qty.
No.
Name
Qty.
X910
Coverforspring
1
X935
O-ring
1
X911
Spring
1
X936
Washer
1
X912
Pump core
1
X937
Spring
1
X913
Dust ring
1
X938
O-ring
1
X914
Seal ring
1
X939
O-ring
1
X915
Pump cylinder
1
X940
Spring
1
X916
Washer
1
X941
Valve
1
X917
BigNylonwasher
2
X942
Valve
1
X918
SmallNylonwasher
1
X943
Strikepin
1
X919
Cylinder
1
X944
Strikepin base
1
X920
Retaining ring foraxle
1
X945
Ball
1
X921
Seal ring
1
X946
Spring base
1
X922
Piston
1
X947
Spring
1
X923
O-Ring
1
X948
O-ring
1
X924
Piston rod
1
X949
Screw
1
X925
Housing
1
X950
Nut
1
X926
Base
1
X951
Bolt
1
X927
Cylinder cap
1
X952
Retaining ring foraxle
1
X928
O-ring
1
X953
Pin
1
X929
Dust ring
1
X954
Ball
1
X930
Screw
1
X955
Ball
1
X931
O-ring
1
X956
Spring
1
X932
Valvecover
1
X957
Ball
1
X933
Valve
1
X958
Bolt
1
X934
Leverplate
1

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2.PT800A/PT1000A sparepartscatalogue

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No.
Name
Qty.
No.
Name
Qty.
D1
Handle
1
D35
Wheel
4
D2
Handleknob
1
D36
NutM12
4
D3
Springpin
1
D37
Breakpad
2
D4
BrakeLine
1
D38
Breaklever
2
D5
Screw
2
D39
Bolt
2
D6
Nut
2
D41
Baseforuniversalwheel
2
D9
Pump
1
D45
Washer
8
D10
Nut
1
D46
Frame
1
D11
Washer
1
D47
Nut
2
D12
Clampscrew
1
D49
Retainingringforaxle
6
D13
Foot lever
1
D51
Nut
4
D14
Retainingringforaxle
2
D52
Springwasher
4
D15
Shaft
1
D53
Washer
4
D16
Shortspacerbush
1
D54
Longshaft
2
D17
Bush
2
D61
Bearing
2
D18
Longspacerbush
1
D62
Spacerbush
2
D19
Cotter
2
D63
Bearing
2
D20
Link
2
D64
Screwm10X25
2
D21
Washer
2
D65
NutM10
2
D22
Spacerbush
1
D66
Washer 10
2
D23
pin
1
D67
Spring
2
D24
Pin
1
D68
ScrewM8X20
1
D25
Screw
1
D69
Retainingringforaxle 16
1
D26
Springwasher
1
D70
Brake rod
1
D27
Washer
1
D71
Screw M8X12
3
D28
Connectingrod
1
D72
Bolt M6X12
1
D29
Robbertube
1
D73
NutM24X1.5
4
D30
Washer
2
D74
Cam
2
D31
Springwasher
2
D32
ScrewM12X25
2
Unit R1D Rockingham Gate
Poplar Way West
Cabot Park
Bristol
BS11 0YW
Contact Us
Tel: [phone]
Fax: [phone]
Email: [email protected]