STS DTP05 User manual

Operating Instructions
DTP05 (Ex)
Corner Drum Depalletiser
E-mail: [email protected]
Tel: [phone]
Fax: [phone]

Operation and maintenance manual
Product code: DTP05 (Ex)
Product description: Corner Drum Depalletiser
BESPOKE HANDLING EQUIPMENT LTD
Technical Support Line: [phone]
Key safety requirements
1. Do not use the unit unless you have read and fully understood the
operation and maintenance manual.
2. This equipment is designed for use on level ground.
3. Only handle drums that are in a good condition. Should the lip or any
other part of the drum be damaged, these should not be handled.
4. When not in use the equipment should be parked in a safe location; if the
unit has brakes these should be applied.
5. This product is to be used by one operator at a time and they must be
behind the unit at all times.
6. For equipment which lifts drums, do not transport the drum at
unnecessary heights; the drum should be as close to the floor as possible
at all times.
7. Do not allow other personnel to be in front of the unit when in use.
8. The safe working load (SWL)/rated capacity should not be exceeded in
any circumstances.
9. The equipment should be inspected at regular intervals, decided by the
operator’s company, for signs of damage or defects.
10.The unit must be inspected at least annually or after any unusual event by
a suitably competent person.
11.Ensure damaged or missing safety notices are replaced; these are
available from STS.
12.The manual forces relating to the use of this equipment are relatively low;
any doubts in this should be reported to STS.
13.If any operator is in any doubt of the correct suitability of the equipment
or has any problem understanding the instruction manual then they
should contact STS for technical support.
14.Installation of third-party equipment which affects the performance of the
equipment requires the written permission of the manufacturer.
15.Upon delivery equipment should be inspected for transit damage. Any
damage should be reported to STS and the equipment should be
quarantined and not used.
16.If the unit supplied is the ATEX model, ensure earthing chains are securely
fitted and are in contact with the ground at all times; also wheels should
be kept clean and free from debris.
17.The manufacturer shall not be held liable in case of faults or accidents due
to negligence, incapacity, installation by unqualified personnel or improper
use.

Operation and maintenance manual
Product code: DTP05 (Ex)
Product description: Corner Drum Depalletiser
BESPOKE HANDLING EQUIPMENT LTD
Technical Support Line: [phone]
Initial setup and connecting to drums:
•Ensure the rack is lowered fully so that all the vertical lift stroke is available;
this is done by turning the lowering lever anticlockwise.
•There are five rungs at which you can secure the drum catch, removing the
lowest R-pin allows you to remove the catch from the rack and relocate it so
that the catch is positioned below the drum lip you wish to connect to.
•Manoeuvre the depalletiser using the handle being sure to keep good
posture; operators should move gently while manoeuvring, planning ahead
in good time.
•Line up the lifter with the centreline of the drum.
•Lift the rack using the pump handle so the catch rises above the top lip of
the drum.
•Push the unit forward so the top catch engages the drum.
•Lower the rack slowly using the lowering lever ensuring the top hook
engages over the top lip of the drum and that the bottom toggle secures
beneath the drum lip.
Removing drums from pallet:
•Pump the hydraulic handle to raise the drum to the desired height.
•Remove drum from the pallet by gently pulling the depalletiser away.
•When clear of the pallet and transporting the drum, keep the drum as low to
the ground as is practical.
•To place the drum down, simply turn the control lever anticlockwise locates
on the top of the lifter. The rate at which the drum lowers is controlled by
the amount that the lever is pulled.
•Once the drum is placed on the floor (or another pallet), continue to lower
the rack until the catch goes slack, the operator can then reach forward and
manually remove the hook from the drum.
•If the catch is lowered too much it is not possible to unhook the catch, in
this instance raise the rack slightly by pumping the handle, the catch will go
slack ready for unhooking.

Operation and maintenance manual
Product code: DTP05 (Ex)
Product description: Corner Drum Depalletiser
BESPOKE HANDLING EQUIPMENT LTD
Technical Support Line: [phone]
Removing drums from pallets:
•Pump the hydraulic handle to raise the drum to the desired height.
•Remove drum from the pallet by gently pulling the depalletiser away.
•When clear of the pallet and transporting the drum, keep the drum as low to
the ground as is practical.
•To place the drum down, simply turn the control lever anticlockwise locates
on the top of the lifter. The rate at which the drum lowers is controlled by the
amount that the lever is pulled.
•Once the drum is placed on the floor (or another pallet), continue to lower
the rack until the catch goes slack, the operator can then reach forward and
manually remove the hook from the drum.
•If the catch is lowered too much it is not possible to unhook the catch, in this
instance raise the rack slightly by pumping the handle, the catch will go slack
ready for unhooking.

Operation and maintenance manual
Product code: DTP05 (Ex)
Product description: Corner Drum Depalletiser
BESPOKE HANDLING EQUIPMENT LTD
Technical Support Line: [phone]
Universal drum catch variations
WARNING –Due to variations in the manufacture of drums it is important that
the correct hook position is selected. Failure to do so could result in the catch
disconnecting from the drum.
The universal drum catch has been designed so that a various number of
positions can be used to fit different sized drums. By removing the top R-clip,
the top hook can be turned over so that the sticker is upside down. This gives
the top hook a further 5mm of reach. Changing the hole that the top catch is
located in increases the reach by a further 10mm by each hole placement. The
top hook must always be placed in the shortest possible position.
The following examples are for guidance only:
Effect of changing top hook position and orientation
Catch (Original)
Catch (Flipped)
Back hole (4th)
0mm (200 litre steel
setting)
+5mm
3rd hole
+10mm
+15mm
2nd hole
+20mm
+25mm
Front hole (1st)
+30mm
+35mm
Most Drum Types
The top hook should
be mounted the
correct way up and
in the bottom hole.
Steel Open-Top
The top hook should
be mounted with
the labels inverted
and in the bottom
hole.
MAUSER Open-Top
The top hook should
be mounted the
correct way up and in
the third hole.
Thrust Pad
This pad is located
at the bottom of the
stainless rack and is
designed for varying
shaped drums.
Folding out the pad
keeps the drum
more vertical.

Operation and maintenance manual
Product code: DTP05 (Ex)
Product description: Corner Drum Depalletiser
BESPOKE HANDLING EQUIPMENT LTD
Technical Support Line: [phone]
Maintenance
Any maintenance needs to be carried out by a competent individual. The unit is
designed to be low maintenance.
Schedule
Weekly
3
Monthly
Annually
Brakes and Toggle
Test brakes and adjust if required
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Check orange side-shift toggle grips cross beam
(DTP04 only)
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Chassis and Superstructure
Inspect labels are legible and complete
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Inspect all components for wear and damage
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Inspect chassis for damage and visually inspect all
welds for cracks
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If the unit is ATEX rated ensure that the earthing
chains are in contact with the floor and that the
wheels are clean, free from debris
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Hydraulic Operations
Test hydraulic lift and lower function for correct
operation
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Check hydraulic oil level via sight glass, top up if
below half sight glass
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Inspect hydraulic seals for damage and leaks
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Replace hydraulic oil (Shell Tellus 22 or equivalent)
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Agreed Performance Level
Carry out a load test with rated load, or if necessary
with customer specified load
●
Cleaning
Steam jets, degreasing agents and high-pressure
cleaners should be employed with great caution to
avoid degreasing components
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Hydraulics troubleshooting
Unit does not lift
Unit overloaded
Unit does not lift to full stroke
Pump is short of oil. Ensure rod is at bottom
of stroke and top-up/refill with hydraulic oil.
Shell Tellus 22 or equivalent, half sight glass.
Oil leaking from top of ram around
chromed rod
Replace ram seals
Oil leaking from tank filler point
Filler bung damaged or unit over filled with
oil

Operation and maintenance manual
Product code: DTP05 (Ex)
Product description: Corner Drum Depalletiser
BESPOKE HANDLING EQUIPMENT LTD
Technical Support Line: [phone]
Decommissioning and disposal
Final de-commissioning or disposal of the unit must be performed in accordance
with the regulations of the country of use, meeting the countries regulations for
disposal of hazardous materials. In particular, regulations governing the disposal
of batteries, fuels and electronic and electrical systems must be observed.
Maintenance
Any maintenance needs to be carried out by a competent individual.
The unit is designed to be maintenance free.
•Before use inspect unit thoroughly for signs of damage.
•For cleaning it is recommended that if any degreasing agents or high
pressure cleaners are to be used then they should be used with great caution
as to avoid the degreasing of any mechanical components.
If you do not understand any part of this manual and/or need assistance, please
contact us: Technical Support Line: [phone]
Bespoke Handling Equipment Ltd.
Leedstown
Hayle
Penzance
TR27 6DS