Lockwood ASSA ABLOY 5831 Series User manual

Copyright © 2021, ASSA ABLOY Australia Pty Limited. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Australia Pty Limited is prohibited.
700002AU Rev 2 06/21
5831 Series
Installation and Operating Instructions
Hammer Adjustable
Wrench
Staple
Gun
Tape
Safety
Glasses
Combination
Square
Wire Stripper/
Cutter
Hex Wrench
1/16"
Drill 38/"25/64" 316/"
Masonry
3/16" x 32mm
x4
Wood
#12 x 32mm
x10
Aluminum &
Hollow Metal
1/4-20 x 19mm
x10
Hex Wrench
Through Bolt
1/4-20 x 41mm
x4
Arm Spacer
x2
Rivetnut
Installation Tool
Mounting Post
x2
Washer
x12
9/64"
3/16"
Push Side Parallel Arm on
Left Hand Door shown
Door Size: 91cm - 122cm
Max Door Weight: 113kg
R-NZ
Tools Needed
Supplied Fasteners and Tools
Components
PUSH Side Mount
Template
(Left Hand
and Right Hand)
Arm Pivot
Support
Bracket
Arm Mounting
Shoe
Mounting
Bracket
Forearm
Mounting
Bracket Cover
Wireless Pushbutton
w/Hardware Pack
x2 Decals
Operator Battery
Pack
x2
Main Arm
End Link
Additional Tools Needed for
Optional Power Supply

Copyright © 2021, ASSA ABLOY Australia Pty Limited. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Australia Pty Limited is prohibited.
700002AU Rev 2 06/21
2
5831 Series Installation and Operating Instructions
Contents
Product Safety Warnings ....................................................................2
General Information.........................................................................3
Power Specifications ........................................................................3
Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Australian Compliance Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Before You Begin ............................................................................5
PUSH Side Operator and Arm Installation ....................................................6
PULL Side Operator and Arm Installation ...................................................11
Install Battery Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Adjust Door Spring Tension.................................................................14
Install Wireless RF Transmitter Pushbuttons.................................................15
Install Plug-In Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Programming Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Linking Wireless Pushbuttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Setting Descriptions........................................................................18
Customising Settings.......................................................................19
After Installation ...........................................................................20
Troubleshooting ...........................................................................21
Product Safety Warnings
To reduce the risk of severe injury or death READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS
Warning: This equipment is compliant with class A of EN 55032.
In a residential environment this equipment may cause radio interference.
Lithium Battery Safety Information
Risk of explosion and personal injury if device is installed into non compatible circuit. Do not open, mutilate, or expose to conducting
materials (metal), moisture, liquid, fire or heat above 60 ° C (130° F), incinerate, or immerse in water or liquid of any kind. Do not short
circuit. Doing so may cause batteries to leak or explode, resulting in personal injury.
Coin Battery Safety Information
• WARNING - KEEP BATTERIES OUT OF REACH OF CHILDREN
• If the battery is a lithium button/coin battery placing the battery in any part of the body or swallowing may lead to serious injury in as little
as 2 hours or death. Including, but no limited to choking hazard, chemical burns, or potential perforation of the oesophagus (if swallowed).
• If the battery is a non-lithium button/coin battery placing the battery in any part of the body or swallowing may lead to serious injury.
• If you suspect your child has swallowed or inserted a button battery, seek medical attention immediately.
o Australia: Call the Poisons Information Centre immediately on 13 11 26 for 24/7 fast, expert advice.
If your child is having any difficulty breathing, contact 000.
o New Zealand: Call the National Poisons Centre immediately on 0800 POISON (0800 764 766) for 24/7 fast, expert advice.
If your child is having any difficulty breathing, contact 111.
• Examine devices and make sure the battery compartment is correctly secured, e.g., that the screw or other mechanical fastener is tightened.
Do not use if compartment is not secure.
• Dispose of used button batteries immediately and safely. Flat batteries can still be dangerous. As soon as you have finished using a button
battery put sticky tape around both sides of the battery. This will make them less attractive to children and to avoid the low risk of them
catching fire. Then dispose of them immediately in an outside bin, out of reach of children, or recycle safely.
• Tell others about the risk associated with button batteries and how to keep their children safe.

3
5831 Series Installation and Operating Instructions
Copyright © 2021, ASSA ABLOY Australia Pty Limited. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Australia Pty Limited is prohibited.
700002AU Rev 2 06/21
5831 Series is an extreme-duty, low-energy door opener designed for institutional high-traffic. It allows the door
to open manually or by a RF transmitter pushbutton. As the door closes, the 5831 Series generates an electrical
charge that restores power to the battery, eliminating the need for electrical power.
5831 Series should be installed on doors using our 80/25 guideline:
• Apply 5831 Series to a door that will be cycled manually a minimum of 80 times per day and cycled
automatically approximately 25% or less per day.
Using this 80/25 guideline, the 5831 Series will self-generate all the power it needs to keep its field-replaceable on-
board battery pack charged for up to 12 years or longer.
A fully charged battery pack can open a door up to 2,500 times in a row with little impact on overall usability
even if there are periodic fluctuations from the 80/25 guideline. For example 30% automatic use for one day is not
problematic, provided that level of automatic use is not sustained.
If the door is operated by wireless RF transmitter pushbutton more often than described in the 80/25 rule, the
door-closing cycle will not supply enough power to charge the battery pack and permit remote operation. In this
case, an optional plug-in 24VDC power supply is required. Simply plug the unit into a common 230VAC electrical
outlet using a plug-in 24VDC power supply.
Operation Upon Loss of Power:
Standard installations require no external power and operation will not be affected during a power loss. Typically a
maximum of 2,500 cycles can be obtained from a fully charged battery pack. Installations with a power supply will
continue to function normally.
Operation Upon Obstruction:
If door meets an obstruction while opening, door will remain under power for one (1) second and then close under
spring force. If door meets an obstruction while closing, door will maintain a closing force of 3.6 kg or less.
General Information
Power Specifications
Transmitter
• RF signal range of 10m from either side of door.
• One (1) 3-volt 280mAH lithium battery (P/N
CR2032) provides transmitter power for
approximately 250,000 activations.
Power Supply:
• 24VDC power supply converts incoming 230VAC
power to voltage required by controller using a
standard 230VAC grounded power outlet.
• Power Input: 24VDC voltage, current 500mA
or more

Copyright © 2021, ASSA ABLOY Australia Pty Limited. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Australia Pty Limited is prohibited.
700002AU Rev 2 06/21
4
5831 Series Installation and Operating Instructions
Australian Compliance Statement
Australia & New Zealand (RCM & R-NZ)
This product complies with all the applicable
requirements of the Regulatory Compliance Mark
(RCM) for Australia & New Zealand and Radio Spectrum
Management (R-NZ) requirements for New Zealand.
This product complies with the Class A requirements of
EN 55032: 2015 + AC: 2016 as per the RCM compliance
scheme EMC standards list.
Warning: This equipment is compliant with Class
A of EN 55032: 2015 + AC: 2016. In a residential
environment, this equipment may cause radio
interference.
This product complies with the AS/NZS 4268: 2017
per the ACMA (RCM for Australia) and additional
requirements per the Radio Spectrum Management
(RSM for New Zealand) Radiocommuciations
requirements.
RCM Radiation Exposure Statement
This system has been evaluated for RF exposure for
Humans as referenced in the Australian Radiation
Protection standard and has been evaluated to the
ICNIRP (International Commission on Non-Ionizing
Radiation Protection) limits. This product has been
deemed to comply with the RF exposure limits under
the general public limits.
Battery Safety Information
Risk of explosion and personal injury if device is
installed into non compatible circuit. Do not open,
mutilate, or expose to conducting materials (metal),
moisture, liquid, fire or heat above 60 ° C (130° F),
incinerate, or immerse in water or liquid of any kind. Do
not short circuit. Doing so may cause batteries to leak
or explode, resulting in personal injury.
You assume all risk associated with the suitability,
installation and performance of this product and
other third party components, hardware, software and
services that you select.
R-NZ
• Improper installation or adjustment may result in
personal injury or property damage. The operator
must be completely installed and programmed
or the door must be disabled prior to leaving the
site. An incomplete installation or unprogrammed
operator is a safety hazard. Follow all instructions
carefully. For questions call ASSA ABLOY Opening
Solutions Customer Service.
• 5831 Series is intended for INTERIOR USE ONLY.
• Do not install 5831 Series on balanced doors or
doors with swing clear hinges.
• If unit will be wired to external power, do not
connect source of power until instructed to do so.
• Battery should be switched “OFF” until operator
and door arm installation are complete.
• An operating door creates pinch hazards. Be
careful making operating adjustments while door is
moving.
• Installation must comply with all local, state, and
national electrical codes. Also, power supply wiring
must be secured to prevent entrapment in moving
parts.
Precautions

5
5831 Series Installation and Operating Instructions
Copyright © 2021, ASSA ABLOY Australia Pty Limited. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Australia Pty Limited is prohibited.
700002AU Rev 2 06/21
Pull Side
Push Side
Left Hand
PULL
Right Hand
PULL
Figure 1
Before You Begin
Hinge
Hinge
Left Handed
Door Opening
Direction
Left Handed
Door Opening
Direction
PULL SIDE
PUSH SIDE
• All dimensions are given in metric (or inches).
DO NOT scale drawings.
• When using a plug-in 24VDC power supply,
make sure a 230VAC grounded power outlet is
available in vicinity of door.
• Set up a protective barrier (caution/warning
tape) to prevent unauthorized access to work
area.
• If applicable, remove existing door closer.
• Make sure doors and frames are in good working
order without sticking or binding.
• Make sure door has been secured to prevent
unexpected opening or closing during
installation.
Push Side Mount: ALWAYS install operator on
inside (push-to-open) of door at hinge or pivot
edge of top rail.
Pull Side Mount: ALWAYS install operator on
outside (pull-to-open) of door.
1. Determine door handing. (Figure 1)
2. Determine if installation is push side mount
or pull side mount. (Figure 2)
• If push side, go to page 6.
• If pull side, go to page 11.
Determine Door Handing and Mounting Type
Figure 2

Copyright © 2021, ASSA ABLOY Australia Pty Limited. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Australia Pty Limited is prohibited.
700002AU Rev 2 06/21
6
5831 Series Installation and Operating Instructions
Align Template With Hinge Centerline
Top View
Butt Hinge
Top View
Offset Pivot Align Template With Hinge Centerline
EZ043
1. Select right hand or left hand template and
become familiar with information. (Figure 3)
NOTE: Refer to “Determine Door Handing and
Mounting Type” on page 5 to verify hand. A
push side operator always mounts on push-to-
open side of door at hinge.
2. Measure stop thickness and select fold line.
• If stop is greater than 38mm, use upper
fold line.
• If stop is 38mm or less, use lower fold line.
3. Determine type of door hinge (butt, offset
pivot, or center pivot) and align template at
centerline of door hinge or pivot. (Figure 4)
NOTE: Ensure template is at hinge centerline
NOT edge of door.
4. Measure stile and select mounting location.
• Narrow stile: Use solid line mounting
location.
• Other or Wood: Use dotted line mounting
location.
CAUTION: On an aluminum storefront door,
operator mounting holes must not be drilled
into top rail web, rail-to-stile tie rod(s), or rail-
to-stile junction.
5. Tape template into position and mark a
minimum of four (4) of the six (6) mounting
hole locations with a center punch and
hammer.
CAUTION: To ensure proper installation, at
least four (4) fasteners that will not interfere
with top rail web, rail-to-stile tie rod(s), or
rail-to-stile junction must be used. For heavier
doors, more fasteners are recommended.
6. With door closed, use a square to mark
centerline of arm mounting shoe onto
underside and face of frame header and door
stop. (Figure 5) This line is shown on template.
PUSH SIDE Operator and Arm Installation
Figure 5
Prepare Door and Frame
Figure 4
16mm Minimum
38mm Maximum
Greater than 38mm"
38mm Or Less
16mm Minimum
38mm Maximum
Operator Mounting Bracket
For Narrow Stile Doors
ADAEZ - LEFT HAND TEMPLATE - PUSH MOUNT
Operator Mounting Bracket
For All Other Doors
This device does not work with Swing
Clear hinges or Balanced Doors
Minimum Reveal - 40mm
Minimum Top Rail - 51mm
Stop Width - Reveal minus 25mm
Frame Face - No Minimum
0803AU-Rev 1
------------------------------------------------------------------------254mm - REFERENCE----------------------------------------------------------------------------
FOLD FOLD FOLD FOLD FOLD FOLD FOLD FOLD
FOLD FOLD FOLD FOLD FOLD FOLD FOLD FOLD
Centerline of Door Hinge or Pivot
NOT Edge of Door
16mm Minimum
387mm Maximum
Greater than 38mm
16mm Minimum
38mm Maximum
Greater than 38mm
Door Stop sizes greater
than 38mm width
Use this Fold Line
Fold Aligns with Top of Door
All other Door Stop sizes
Use this Fold Line
Fold Aligns with Top of Door
Door Arm Pivot Shoe Centerline
For Center Pivot Doors
Door Arm Pivot Shoe Centerline
For Butt Hung or Offset Pivot Doors
Copyright © 2020, ASSA ABLOY Australia Pty Limited. All rights
reserved. Reproduction in whole or in part without the express
written permission of ASSA ABLOY Australia Pty Limited is prohibited.
www.lockweb.com.au
CAUTION:
Desktop printers and
copiers can modify
scale if "actual size"
is not selected in
print or copy dialog.
Verify reference
dimension accuracy
before using.
RESETTING THE CONTROLLER
PROGRAMMING
PROGRAMMING
PROGRAMMING TRANSMITTER
PROGRAMMING TRANSMITTER
RESETTING THE CONTROLLER
RESETTING THE CONTROLLER
1. and +PRESS HOLD “SELECT”
until 4 LEDs flash green.“ENTER”
door, “ENTER”2. CLOSE PRESS
door, “ENTER”3. OPEN PRESS
door, “ENTER”4. CLOSE PRESS
“ENTER”5. andPRESS HOLD
until LEDs go out
REFER TO MANUAL FOR MORE INFO
1. andPRESS HOLD “LEARN”
until 4 LEDs flash green.
2. the RF activation switch,PUSH
the LEDs shall flash green.
1. ,PRESS HOLD “ENTER”and
2. andPRESS RELEASE “RESET”
Figure 3

7
5831 Series Installation and Operating Instructions
Copyright © 2021, ASSA ABLOY Australia Pty Limited. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Australia Pty Limited is prohibited.
700002AU Rev 2 06/21
Flush Mount
Large Reveal
Typical
Support Bracket
Location
In Shoe
16mm Min.
38mm Max.
DOOR
16mm Min.
38mm Max.
Support Bracket
Location
In Shoe
16mm Min.
38mm Max.
DOOR
DOOR
Stop Greater
Than 38mm
Mount to face of stop
Stop Less
Than 38mm
Mount to face of
rabbet
Arm
Mounting
Shoe
Arm
Mounting
Shoe
DOOR
DOOR
Figure 7
1. Measure door stop to determine if arm
mounting shoe will be installed to face of stop
or face of rabbet. (Figure 6)
2. Determine frame location of triangular
support bracket. (Figure 7)
CAUTION: In all cases, edge of shoe must be
between 16mm and 38mm from face of door.
• In a typical installation, bracket will set
flush against face of frame header.
• In a large reveal installation, bracket will
mount to underside of frame header.
• In a flush mount installation, bracket is not
used - ceiling covers face of frame. Shoe
should then be installed on underside of
frame header.
NOTE: If used, triangular support bracket face
must be flush against face of frame header or
frame rabbet. Depending on frame conditions,
select one of three bracket locations on arm
mounting shoe so that support bracket is
mounted as securely as possible.
3. Aligning centerline of shoe with shoe
centerline mark previously made from
template, mark hole locations using a center
punch and hammer. (Figure 8)
4. Install arm mounting shoe and support bracket.
If door frame is aluminum:
a. Use a 25/64" bit to drill holes.
b. Using provided rivnut installation tool,
install ¼-20 steel rivnuts.
c. Install and tighten a minimum of three
(3) 19mm socket head cap-screws to
secure shoe and bracket to underside
and face of frame header.
NOTE: When attempting to install rivnuts to
underside of door frame it may be necessary
to remove door stop.
If door frame is wood:
a. Use a 5/32" bit to drill holes.
b. Install and tighten a minimum of three
(3) #14 x 32mm wood screws to secure
shoe and bracket to underside and face
of frame header.
Install Arm Mounting Shoe and Support Bracket
PUSH SIDE Operator and Arm Installation
Figure 6
Mark Hole Locations
Mark Hole Locations
Figure 8
Top of Door
or

Copyright © 2021, ASSA ABLOY Australia Pty Limited. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Australia Pty Limited is prohibited.
700002AU Rev 2 06/21
8
5831 Series Installation and Operating Instructions
Install Arm Pivot (Figure 9)
1. Slide arm pivot over arm shoe.
2. Make sure that dimension from face
of door to centerline of door arm
mounting hole is 162mm.
3. Tighten four (4) set screws to secure.
PUSH SIDE Operator and Arm Installation
Set Screws
Door
162mm
Set Screws
Figure 9
Install Operator Mounting Bracket
1. Install operator mounting bracket to door
using locations marked in “Prepare Frame
and Door” section on page 6. (Figure 10)
If door is aluminum:
a. Use 25/64" bit to drill operator
mounting bracket holes.
b. Using provided rivnut installation
tool, install bracket to door with
minimum four (4) ¼-20 steel rivnuts.
DO NOT TIGHTEN
If door is wood or hollow metal:
a. Use 3/8" bit to drill operator
mounting bracket holes.
b. Using 3/16" hex wrench, install
bracket to door with minimum four
(4) ¼-20 socket head cap-screws and
washers. DO NOT TIGHTEN
NOTE: For light duty or hollow
core doors with insufficient top rail
blocking, supplied through bolts or
sex nut and bolts are required.
2. Adjust operator mounting bracket by
sliding bracket in slot holes. (Figure 11)
• If large stop, adjust bracket so there is
60mm space between top of bracket
and top of door.
• If standard mounting, adjust bracket
so there is 45mm space between top
of bracket and top of door.
• If narrow stile, adjust bracket so there
is 13mm space between top of bracket
and top of door.
3. Tighten screws to secure operator
mounting bracket in position.
Figure 10
60mm,
45mm
or 13mm
Top of Door
Figure 11
or
or

9
5831 Series Installation and Operating Instructions
Copyright © 2021, ASSA ABLOY Australia Pty Limited. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Australia Pty Limited is prohibited.
700002AU Rev 2 06/21
Operator Mounting
Bracket Cover
Operator Mounting
Pin (2)
Top Position
for Wide or
Medium Stile
Doors
Bottom Position
for Narrow Stile
Doors
PUSH SIDE Operator and Arm Installation
1. Install operator mounting pins into
bracket using a large adjustable wrench.
(Figure 12)
• Narrow Stile Door: Use lower
threaded holes in mounting bracket.
• Wide or Medium Stile Door: Use
upper threaded holes in mounting
bracket.
2. Install operator mounting bracket cover
by placing it over pins. (Figure 12)
3. Remove bottom cover of operator.
(Figure 13)
4. Remove battery pack from operator by
sliding it off T channel. (Figure 13)
5. Insert two (2) ¼-20 x 38mm socket head
cap-screws into operator. (Figure 13)
6. With battery pack side toward door
hinges, slide operator onto operator
mounting pins and tighten screws.
Mount Operator to Bracket
Figure 12
Figure 13
Mounting Screw Locations
T Channel
Battery
Pack Operator
Bottom
Cover
Hinge Side of Door

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in part without the express written permission of ASSA ABLOY Australia Pty Limited is prohibited.
700002AU Rev 2 06/21
10
5831 Series Installation and Operating Instructions
Washer
(Use 2 if
necessary to
prevent rubbing)
Arm elbow must touch
face of door before
tightening bolts.
Tighten each 1/4 turn at abolt
time in a circular pattern until
all are tight.bolts
WARNING: It is a safety hazard to install arm with
battery pack connected.
1. With arm coupling bolts facing up and arm
elbow against door, place larger end of arm
onto pinion shaft. (Figure 14)
2. With arm elbow still touching face of door,
tighten coupling bolts evenly (one quarter
turn at a time in a circular pattern) until fully
tight using 3/16" hex wrench. (Figure 14)
CAUTION: Bolts must be tightened evenly for
arm to be installed properly to operator.
Install Arm
Figure 14
PUSH SIDE Operator and Arm Installation
Preload Arm
1. Pull arm elbow 6mm away from face of door
to add tension. (Figure 15)
2. While maintaining arm elbow position at
6mm, increase or decrease arm length by
twisting end link to align end link hole with
arm pivot hole. (Figure 15)
CAUTION: Excessive preload will reduce
closing force of operator and may cause door
to stick in open position or arm to reverse.
NOTE: Arm pivot can be adjusted if end link
hole cannot be aligned with arm pivot hole by
increasing or decreasing arm length.
• Loosen four (4) set screws securing arm
pivot to arm pivot bracket.
• Slide arm pivot as necessary to align hole
with end link hole.
• Tighten set screws.
3. Using 3/16" hex wrench, attach end link to
arm pivot with washer and 5/16 -18 x 22mm
button head cap screw. (Figure 16)
NOTE: If needed, an extra washer is supplied
to prevent rubbing between top of arm and
end link.
4. Cycle door several times, and ensure that
door opens and closes smoothly.
Door
6mm
Arm
Pivot
(Attached
to Frame)
Frame
End Link
End Link Hole
Aligned With
Arm Pivot Hole
Figure 15
Figure 16
You’ve now installed the 5831 Series, PUSH SIDE Mount.
Go to “Install Battery Pack”, page 14.

11
5831 Series Installation and Operating Instructions
Copyright © 2021, ASSA ABLOY Australia Pty Limited. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Australia Pty Limited is prohibited.
700002AU Rev 2 06/21
5831 SERIES - PULL SIDE MOUNT
LEFT HAND
ZERO mm REVEA L REQUIRED
DOOR SHOE OUTLINE
CENTERLINE OF DOOR SHOE
Outline of Operator Mounting Bracket
ALIGN WITH BOTTOM OF FRAME ALIGN WITH BOTTOM OF FRAME ALIGN WITH BOTTOM OF FRAME ALIGNWITH BOTTOM OF FRAME ALIGNWITH BOTTOM OF FRAME
1003AU-REV2
Centerline of Door Hinge or Pivot
Edge of DoorNOT
This device does not work with Swing Clear hinges
or Balanced Doors
0mm Reveal Required
CAUTION:
Desktop printers and copiers can
modify scale if "actual size" is not
selected in print or copy dialog.
Verify reference dimension
accuracy before using.
305mm REFERENCE
Copyright© 2021, A SSA ABLOYAustralia P ty Limited. All rights
reserved.Reproduction in whole or in part without the express
writtenpermissionof ASSA ABLOY Australia Pty Limited is prohibited.
PROGRAMMING
PROGRAMMING
PROGRAMMINGTRANSMITTER
PROGRAMMINGTRANSMITTER
RESETTING THE CONTROLLER
RESETTING THE CONTROLLER
1. and +PRESS HOLD “S ELECT”
until 4LEDs flash green.“EN TER”
doo r, “ ENTER”
2. CLOSE PRESS
door , “ ENTER”3. OPEN PRESS
doo r, “ ENTER”4. CL OSE PRESS
“E NTER”
5. andPRESS HOLD
until LEDs go out
REFERTO MANUAL FOR MOREINFO
1. andPRESS HOL D “L EARN”
until 4 LEDs flash green.
2. the RF activation switch,
PUSH
the LEDs shall flash green.
1. ,
PRESSHOLD “E NTE R”
and
2. and
PRESSRELEASE“R ESET”
www.lockweb.com.au
Figure 18
Figure 17
PULL SIDE Operator and Arm Installation
1. Select right hand or left hand template and
become familiar with information. (Figure 17)
NOTE: Refer to “Determine Door Handing and
Mounting Type” on page 5 to verify hand. A pull
side operator always mounts on pull-to-open
side of door at hinge.
2. Determine type of door hinge (butt, offset pivot,
or center pivot) and align template at centerline
of door hinge or pivot. (Figure 18)
NOTE: Ensure template is at hinge centerline
NOT edge of door.
3. Tape template into position and mark a
minimum of four (4) of the six (6) mounting
hole locations with a center punch and hammer.
CAUTION: On an aluminum storefront door,
operator mounting holes must not be drilled
into top rail web, rail-to-stile tie rod(s), or rail-
to-stile junction.
CAUTION: To ensure proper installation, at least
four (4) fasteners that will not interfere with top
rail web, rail-to-stile tie rod(s), or rail-to-stile
junction must be used. For heavier doors, more
fasteners are recommended.
4. Mark centerline of arm mounting shoe onto
frame header with a center punch and hammer.
Prepare Door and Frame
Figure 19
1. Install arm pivot bracket onto frame header.
(Figure 19)
If door frame is steel or aluminum:
a. Use a 25/64" bit to drill holes.
b. Using provided rivnut installation tool,
install ¼-20 steel rivnuts.
c. Install and tighten a minimum of two (2)
19mm socket head cap screws with black
oxide washers to secure arm pivot bracket
to face of frame header.
If door frame is wood:
a. Use a 5/32" bit to drill holes.
b. Install and tighten a minimum of three (3)
#14 x 32mm wood screws to secure arm
pivot bracket to face of frame header.
Install Arm Pivot Bracket
5831 SERIES - PULL SIDED MOUNT
LEFT HAND
ZERO mm REVEALREQUIRED
DOOR SHOE OUTLINE
CENTERLINE OF DOOR SHOE
Outline of Operator Mounting Bracket
ALIGN WITH BOTTOM OF FRAME ALIGN WITH BOTTOM OF FRAME ALIGN WITH BOTTOM OF FRAME ALIGNWITH BOTTOM OF FRAME ALIGN WITH BOTTOM OF FRAME
1003AU-REV2
Centerline of Door Hinge or Pivot
Edge of DoorNOT
This device does not work with Swing Clear hinges
or Balanced Doors
0mm Reveal Required
CAUTION:
Desktop printers and copiers can
modify scale if "actual size" is not
selected in print or copy dialog.
Verify reference dimension
accuracy before using. 305mm REFERENCE
Copyright © 2021, ASSA ABLOY Australia Pty Limited. All rights
reserved. Reproduction in whole or in part without the express
written permission of ASSA ABLOY Australia Pty Limited is prohibited.
PROGRAMMING
PROGRAMMING
PROGRAMMING TRANSMITTER
PROGRAMMING TRANSMITTER
RESETTING THE CONTROLLER
RESETTING THE CONTROLLER
1. and+PRESS HOLD “SELECT ”
until 4 LEDs flash green.“ENTER”
door ,“ENTER”2. CLOSE PRESS
door ,“ENTER”3. OPEN PRESS
door ,“ENTER”4. CLOSE PRESS
“ENTER”5. andPRESS HOLD
until LEDs go out
REFERTO MANUALFOR MORE INFO
1. andPRESS HOLD “LEARN ”
until 4 LEDs flash green.
2. the RF activation switch,PUSH
the LEDs shallflash green.
1. ,PRESS HOLD “ENTER”and
2. andPRESS RELEASE“RESET”
www.lockweb.com.au
or

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in part without the express written permission of ASSA ABLOY Australia Pty Limited is prohibited.
700002AU Rev 2 06/21
12
5831 Series Installation and Operating Instructions
Install Operator Mounting Bracket and Cover
PULL SIDE Operator and Arm Installation
1. Install operator mounting bracket to door into
holes marked in “Prepare Frame and Door”
section on page 11. (Figure 20)
If door is aluminum:
a. Use 25/64" bit to drill operator mounting
bracket holes into locations previously
marked on door.
b. Using provided rivnut installation tool,
install bracket to door with minimum four
(4) ¼-20 steel rivnuts. DO NOT TIGHTEN
If door is wood or hollow metal:
a. Use 3/8" bit to drill operator mounting
bracket holes into locations previously
marked on door.
b. Using 3/16" hex wrench, install bracket to
door with minimum four (4) ¼-20 socket
head cap screws and washers.
DO NOT TIGHTEN
NOTE: For light duty or hollow core doors
with insufficient top rail blocking, supplied
through bolts or sex nut and bolts are
required.
2. Using slot holes, position mounting bracket so
there is 16mm between top of bracket and top of
door then tighten screws to secure. (Figure 21)
1. Install operator mounting pins into top holes of
bracket using a large adjustable wrench.
(Figure 22)
2. Install operator mounting bracket cover by
placing it over pins. (Figure 22)
3. Remove bottom cover of operator. (Figure 23)
4. Remove battery pack from operator by sliding it
off T channel. (Figure 23)
5. Insert two (2) ¼-20 x 38mm socket head cap
screws into operator. (Figure 23)
6. With battery pack side toward door hinges,
slide operator onto operator mounting pins and
tighten screws.
Mount Operator to Bracket
16mm
Top of Door
Figure 20
Operator
Mounting
Bracket Cover
Operator
Mounting Pin (2)
Top Position
for Pull Side
Installation
Hinge Side of Door
Bottom
Cover
Mounting Screw Locations
Operator
T Channel
Battery Pack
Location
Figure 21
Figure 22
Figure 23
or
or

13
5831 Series Installation and Operating Instructions
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in part without the express written permission of ASSA ABLOY Australia Pty Limited is prohibited.
700002AU Rev 2 06/21
PULL SIDE Operator and Arm Installation
Install Arm
Figure 24
WARNING: It is a safety hazard to install arm with
battery pack connected.
1. Install shaft extension onto pinion shaft and
tighten set screw to secure. (Figure 24)
2. Adjust forearm length to 205mm by turning
end link clockwise or counter clockwise.
(Figure 25)
NOTE: Arm hole will be slightly short of the
arm pivot bracket hole.
3. With arm coupling bolts facing up and end
link hole aligned with arm pivot bracket hole,
place larger end of arm onto pinion shaft.
(Figure 26)
4. While maintaining arm position, tighten
coupling bolts evenly (one quarter turn at
a time in a circular pattern) until fully tight
using 3/16" hex wrench. (Figure 26)
CAUTION: Bolts must be tightened evenly for
arm to be installed properly to operator.
5. Push arm into arm pivot bracket to provide
tension. Secure with 5/16 - 18 flat head screw.
(Figure 26)
6. Cycle door several times, and ensure that
door opens and closes smoothly.
Figure 25
Shaft Extension
Set Screw
End Link
205mm
Tighten each bolt 1/4 turn at a
time in a circular pattern until
all bolts are tight.
5/16 - 18
Arm Screw
Figure 26
You’ve now installed the 5831 Series, PULL SIDE Mount.
Go to “Install Battery Pack”, page 14.

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in part without the express written permission of ASSA ABLOY Australia Pty Limited is prohibited.
700002AU Rev 2 06/21
14
5831 Series Installation and Operating Instructions
1. Make sure 3 Position switch on battery pack
is in OFF position.
2. Attach battery pack wiring connector to
operator receptacle.
Note: Connector is keyed to prevent
attaching incorrectly.
3. Using T channel, slide battery pack onto
operator making sure wires are tucked into
operator cavity and not pinched.
4. Toggle 3 Position switch to ON position.
3 Position
Switch
Battery
Connector Auxiliary
Connector
LED
Figure 27
Install Battery Pack
Press and hold 3 Position switch in “OPTION”
position.
• Green LED = fully charged.
• Yellow LED = partially drained.
• Red LED = fully drained (operator will
not function in automatic mode)
NOTE: Battery can be charged by using a
battery charger, a Plug-In 24VDC power supply,
or by allowing manual traffic to restore battery
power.
Figure 28
3 Position Switch
LED
T Channel
Adjust Door Spring Tension If Necessary
1. Manually open and close door several times to make
sure door opens and closes smoothly.
2. If door feels too light, use 3/16" hex wrench to turn
screw clockwise to increase spring tension.
If door feels too heavy, use 3/16" hex wrench to turn
screw counter clockwise to decrease spring tension.
NOTE: Operator is shipped with spring tension set to
one half of maximum spring tension.
Increase
Spring Force
Clockwise
Decrease
Spring Force
Counter Clockwise
Figure 29
Check Battery Voltage

15
5831 Series Installation and Operating Instructions
Copyright © 2021, ASSA ABLOY Australia Pty Limited. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Australia Pty Limited is prohibited.
700002AU Rev 2 06/21
Install Wireless RF Transmitter Pushbuttons
Make sure pushbuttons (Figure 30):
• are located 30cm to 3.7m from door
• remain accessible from swing side when
door is opened
• are not located in a position where user
would be in path of moving door
• are mounted so that user is in full sight
of door when activating pushbutton
• are mounted between 86.4cm
minimum and 121.9cm maximum from
floor
Reference conformance to requirements set out
in AS1428.1 and other applicable building codes
for additional information regarding accessibility
requirements for door and area around door.
1. Remove face plate to access mounting
screws. (Figure 31)
2. Using housing as a template, mark mounting
hole locations.
3. Predrill holes into wall or door jamb if
necessary.
4. Using a phillips head screwdriver, mount
pushbutton housing to surface.
5. Replace face plate.
NOTE: Included battery provides approximately
250,000 activations. See “Power Specifications”,
page 3.Remove face plate to replace battery.
Figure 30
Figure 31
Face Plate
Screws
Front View Back View
121.9cm Max
86.4cm Min
To be reviewed in accordance with AS1428.1

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in part without the express written permission of ASSA ABLOY Australia Pty Limited is prohibited.
700002AU Rev 2 06/21
16
5831 Series Installation and Operating Instructions
24VDC Input (Positive)
Ground Input (Common) Charger Input
Signal Input
Route wire
into end link
from front Wire
exits back
Figure 32
Figure 33
Install Plug-In Power Supply (Optional)
USE 24VDC POWER SUPPLY ONLY
Optional plug-in power supply is
recommended when automatic door opening
feature will be used frequently.
Optional plug-in power supply is required
when Power Close and/or Push and Go features
are enabled.
1. Route power supply wiring to a 230VAC
outlet. DO NOT plug power supply into
outlet until all connections are made.
2. Route wires through end links. (Figure 32)
3. Mount one end link in area behind or next
to battery pack. (Figure 32)
NOTE: Remove battery pack if necessary.
4. Mount other end link on door trim
molding or next to door frame. (Figure 32)
5. Wire connector as shown. (Figure 33)
6. Remove receptacle cover from battery and
plug connector into battery pack.
(Figure 34)
7. Plug power supply into outlet.
8. Verify that LED indicator lights GREEN.
(Figure 34)
9. Reinstall receptacle cover onto battery
pack. (Figure 34)
10. Install covers onto end links. (Figure 34)
End Link
on
Frame Trim
End Link
Behind
Battery Pack
Connector
Receptacle
Cover
LED
End Link
Cover
Connector
Figure 34

17
5831 Series Installation and Operating Instructions
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in part without the express written permission of ASSA ABLOY Australia Pty Limited is prohibited.
700002AU Rev 2 06/21
Programming Operator
1. Enter programming mode.
Press and hold both “SELECT” and “ENTER” buttons
until LEDs 1 - 4 flash green.
• Close Position LED will light red and remain lit.
2. Program Door Closed position.
With door in closed position, press and release
“ENTER” button.
• Close Position LED will flash green briefly.
• Open Position LED will light red.
3. Program Door Open position.
Open door fully and press and release “ENTER” button.
If ENTER button is not accessible with door in fully
open position, press and release any activation button.
• Open Position LED will flash green briefly.
• Auto Setup LED will light red.
4. Perform Auto Setup.
Allow door to return to fully closed position and press
and release “ENTER” button.
• Door will rapidly open 30 to 45 degrees and then
close.
• Auto Setup LED will light green.
• Operator will store settings and exit programming
mode.
NOTE: Refer to “Customising Settings” beginning on page
19 to adjust settings or enable optional features.
To reset controller:
• Press and hold “ENTER” button.
• While holding down “ENTER” button press and
release “RESET” button.
• LEDs 1 - 4 will flash green briefly.
NOTE: Resetting controller does not reset RF
transmitters.
Figure 35
Linking Wireless Pushbuttons
Only one transmitter can be linked at a time.
Repeat procedure for up to twelve (12) 5831 Series
transmitters. This linking method does not overwrite
other RF controls previously programmed into
memory.
To link:
1. Press and hold “LEARN” button on controller
until LEDs 1 - 4 flash green.
2. Push wireless pushbutton.
• Close Position LED will flash green to
indicate that operator accepted this
wireless pushbutton.
3. Repeat as necessary for additional transmitters.
To remove ALL from memory:
1. While holding down “LEARN” button, press and
release “RESET” button until LEDs 1 - 4 flash
green.
CLOSE
POSITION
OPEN
POSITION
AUTO
SETUP
OPEN & CLOSE TIME
OPEN & PWR CLOSE
FORCE
HOLD OPEN/
EXECUTIVE
OPTIONS
PG
PC LA
DB
4
32
1
LEARN RESET
SELECT ENTER
LEDs
1-4
Activation
Buttons
Thumb Wheel
Option Features
Power Close
Push & Go
Dynamic Braking
Latch Assist
Time and Force
Settings

Copyright © 2021, ASSA ABLOY Australia Pty Limited. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Australia Pty Limited is prohibited.
700002AU Rev 2 06/21
18
5831 Series Installation and Operating Instructions
Setting Descriptions
Opening Time:
Following an activation signal, door moves from fully
closed to open check or 80°, whichever occurs first,
according to Table 1.
NOTE: Operator calculates time during Auto Setup.
Hold Open Time:
Hold open time is delay in open position before door
starts to close. Hold Open is adjustable from 1 - 30
seconds. ANSI 156.19 requires a door to hold open
for a minimum of 5 seconds (default from factory).
Closing Time:
Following Hold Open time, door moves from fully
open to close check or 10°, whichever occurs first,
according to Table 1.
NOTE: Operator calculates time during Auto Setup.
Close Check:
Close Check brings door to latch point without
slamming door. It occurs in last 10° of closing and
shall not be less than 1.5 seconds.
Closing Force:
Door shall not close with a force greater than 6.8 kg
when measured at latch side of closing stile. Closing
force is adjustable to 3.6 kg.
Open and Power Close Force:
Open and Power Close Force adjusts force operator
will apply in open direction. If optional Power
Close feature is turned on, Power Close Force will
be adjustable using this setting. Operator shall be
adjusted so that a stopped door will apply a force in
opening direction of 6.8 kg or less. If optional Power
Close feature is enabled, door shall be adjusted so
that a stopped door will apply a force of less than 6.8
kg in closing direction.
Option Features:
• Power Close: Operator will apply a small amount
of power if door did not close in expected close
time to assist in closing door. Power Close will
activate and turn off when door is fully closed or
if door does not move after attempting to close
for two (2) seconds.
• Push and Go: Operator will initiate an automatic
open cycle when door is manually moved in
open direction.
• Dynamic Braking: Operator will brake door if
excessive door speed (4 times programmed
Open Time) occurs. For example, from a wind
load or an abusive open condition.
• Latch Assist: Operator will apply a force in close
direction for 1/2 second when operator receives
an activation signal to assist an electric strike in
unlocking. When door closes, operator will apply
a force in close direction to assist in latching
door.
Executive Mode:
When Executive mode is activated, operator will
open door when it receives an activation signal and
door will remain open until a second activation
signal is received.
NOTE: Power Close, Push and Go, Latch Assist, and
Executive Mode must only be enabled when unit is
powered using optional 24VDC power supply.
Table 1: Door Open and Close Time in Seconds
Door
Weight
(kg)
Door Width (mm)
915 960 1015 1060 1120 1220
23 3.0 3.0 3.0 3.0 3.0 3.0
34 3.0 3.0 3.0 3.0 3.0 3.1
45 3.0 3.0 3.0 3.2 3.3 3.6
68 3.3 3.5 3.7 3.9 4.1 4.4
90 3.8 4.0 4.3 4.5 4.7 5.1
115 4.3 4.5 4.8 5.0 5.2 5.7

19
5831 Series Installation and Operating Instructions
Copyright © 2021, ASSA ABLOY Australia Pty Limited. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Australia Pty Limited is prohibited.
700002AU Rev 2 06/21
Customising Settings (Optional)
Open/Close Time, Open and Power Close Force,
and Hold Open Time are preset to comply with
ANSI standards for low-energy operators but may
be adjusted if approved by the Authority Having
Jurisdiction (AHJ).
Before attempting any changes to these settings,
make sure Auto Setup process has been successfully
completed.
1. Enter programming mode.
Press and hold both “SELECT” and “ENTER”
buttons until LEDs 1 - 4 flash green
(approximately 3 seconds).
• Open & Close Time LED will light
2. Press and release “SELECT” button to choose
setting to be modified.
3. With desired LED lit, rotate thumb wheel to
adjust setting. See Table 2.
4. Press and release “ENTER” button to store value.
5. Press and hold “ENTER” button for three (3)
seconds to exit programming mode.
NOTE:
• LEDs will indicate minimum and maximum
values as adjustments are made. Green
indications are within ANSI standards. Red
indications exceed ANSI standards.
• Pattern of LEDs 1-4 will indicate previously set
value until thumb wheel is rotated.
• Verify adjustments using a stop watch and force
gauge.
Table 2: Time and Force Settings
LED OPEN FORCE POWER CLOSE FORCE
Set-
tings 1234
Open/
Close
Time
Hold
Open
Time
915mm
Door
Force
1060mm
Door
Force
1220mm
Door
Force
915mm
Door
Force
1060mm
Door
Force
1220mm
Door
Force
1 GRN OFF OFF OFF 2.5 1 7 6 5 14 12 10
2 OFF GRN OFF OFF 3.5 2 9 8 7 14 12 10
3 OFF OFF GRN OFF 4 3 12 10 9 15 13 11
4 OFF OFF OFF GRN 4.5 5 15 13 11 16 14 12
5 GRN GRN OFF OFF 5 7 17 15 13 18 15 13
6 GRN OFF GRN OFF 6 10 19 16 14 19 16 14
7 GRN OFF OFF GRN 7 15 21 18 16 20 17 15
8 GRN GRN GRN OFF 7.5 20 23 20 17 21 18 16
9 GRN GRN OFF GRN 8 25 25 21 19 23 20 17
10 GRN GRN GRN GRN 9 30 30 26 22 25 21 19
11 RED RED RED RED N/A
Exec-
utive
Mode
N/A N/A N/A N/A N/A N/A

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in part without the express written permission of ASSA ABLOY Australia Pty Limited is prohibited.
700002AU Rev 2 06/21
20
5831 Series Installation and Operating Instructions
24VDC power supply must be used if Power Close,
Push and Go, or Latch Assist features are enabled.
To enable or disable any feature (factory default =
Off for all):
1. Enter programming mode.
Press and hold both “SELECT” and “ENTER”
buttons until LEDs 1 - 4 flash green
(approximately 3 seconds).
• Open & Close Time LED will light
2. Press and release “SELECT” button until Options
LED lightss and LED above desired feature lights.
• PC = Power Close
• PG = Push & Go
• DB = Dynamic Braking
• LA = Latch Assist
NOTE: Green LED indicates feature is ON.
Red LED indicates feature is OFF.
3. Rotate thumb wheel to turn feature on or off.
4. Press and release “ENTER” button to store
setting.
5. Press and hold “ENTER” button for three (3)
seconds to exit programming mode.
After Installation
1. Make sure all connections are secure.
2. Make sure all wires are secured and hidden
where possible.
3. Make sure controller bottom cover is installed
and secure.
4. Make sure door, door trim surfaces,and
installation area are clean and free of debris.
5. Make sure that customer is instructed on how to
operate product correctly and understands how
to perform daily safety check.
6. Complete Work Order and report your actions
to Building Superintendent.
Customising Settings (Optional Features)
Figure 36
CLOSE
POSITION
OPEN
POSITION
AUTO
SETUP
OPEN & CLOSE TIME
OPEN & PWR CLOSE
FORCE
HOLD OPEN/
EXECUTIVE
OPTIONS
PG
PC LA
DB
4
32
1
LEARN RESET
SELECT ENTER
Activation
Buttons
Thumb Wheel
Option Features
Power Close
Push & Go
Dynamic Braking
Latch Assist