TownSteel E-GENIUS 4000 Series User manual

v 1.0
TOWNSTEEL
E-GENIUS 4000/5000 SERIES
LOCK INSTALLATION
5 1/2” CENTER TO CENTER

PACKAGE CONTENT
2
BACKPLATE
OUTSIDE LEVER
OUTSIDE ASSEMBLY BATTERY TRAY
ASSEMBLY
INSIDE
COVER
LEVER REMOVAL
TOOL
THUMB TURN
SPINDLE
INSIDE LEVER CYLINDER RETAINER & CYLINDER LATCH BOLTDEADBOLT

HANDING INFORMATION
INTERCONNECT LOCK IS HANDED. SEE HANDING INFORMATION BELOW.
HANDING INFORMATION FROM OUTSIDE
IF HANDING NEEDS TO BE CHANGED, SEE CHANGING HANDING (PAGE 21).
5
IF HINGES ARE ON THE LEFT,
AND DOOR OPENS INWARD,
IT IS A LEFT HAND DOOR(LH)
IF HINGES ARE ON THE LEFT,
AND DOOR OPENS OUTWARD,
IT IS A LEFT HAND REVERSE DOOR(LHR)
IF HINGES ARE ON THE RIGHT,
AND DOOR OPENS INWARD,
IT IS A RIGHT HAND DOOR(RH)
IF HINGES ARE ON THE RIGHT,
AND DOOR OPENS OUTWARD,
IT IS A RIGHT HAND REVERSE DOOR(RHR)

DOOR PREPARATION
PREPARE DOOR AND JAMB PER TEMPLATE PROVIDED. BACKSET IS ADJUSTABLE
FOR 2 3/4” OR 2 3/8”. BACKSET IS DIMENSION FROM EDGE OF THE DOOR TO
CENTERLINE OF LOCK.
IMPORTANT:
DOOR SDOOR STOP IS WHERE
DOOR WILL STOP WHEN
NORMALLY OPERATED.
STOP INCLUDES ANY
GASKET, SMOKE SEAL, OR
BUMPERS. POSITION OF
STRIKES ARE TO BE
MEASURED FROM WHERE MEASURED FROM WHERE
DOOR ACTUALLY STOPS.
DEADBOLT, WHEN
THROWN, CANNOT HAVE
ANY INTERFERENCE WITH
DEADBOLT STRIKE. IF
THERE IS ANY
INTERFERENCE, STRIKES INTERFERENCE, STRIKES
NEED TO BE ADJUSTED
FOR LOCK TO WORK
PROPERLY.
6
BACKSET
5 1/2”
DOOR STOP
DOOR JAMB

STEP 5
ALIGN OUTSIDE LOCK ASSEMBLY AND INSTALL ONTO DOOR FACE. LEVER SPINDLE
GOES THROUGH LATCH HUB. CAREFULLY GUIDE WIRE HARNESS THROUGH AND
OVER DEADBOLT HOUSING.
OUTSIDE
LOCK ASSEMBLY
LEVER SPINDLE
WIRE
HARNESS
11
ROUTE WIRE OVER DEADBOLT
NOTE:
DO NOT PULL ON WIRE HARNESS

STEP 6
ALIGN BACKPLATE AND INSTALL ON DOOR. GUIDE WIRE HARNESS ABOVE SHELF
ON BACKPLATE AND DOWN THROUGH SLOT. SECURE TOP OF BACKPLATE WITH
2 SCREWS THAT GO THROUGH DEADBOLT HOUSING - DO NOT TIGHTEN UNTIL ALL
SCREWS ON BACKPLATE ARE INSTALLED. SECURE BOTTOM OF BACKPLATE WITH
4 SCREWS. TIGHTEN ALL SCREWS ON BACKPLATE.
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NOTE:
DO NOT PULL ON WIRE HARNESS
BACKPLATE

STEP 7
INSTALL THUMB TURN SPINDLE AS SHOWN. PLUG IN CONNECTOR FROM LOCK
ASSEMBLY INTO PLUG ON BACK OF BATTERY TRAY.
BATTERY TRAY
CONNECTOR
THUMB TURN
SPINDLE
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PLUG

STEP 8
SET HANDING ON BATTERY TRAY. PUSH EXCESS WIRE INTO HOLE AND INSTALL
OVER BACKPLATE. BATTERY TRAY SHOULD SIT FLUSH WITHOUT INTERFERENCE.
DO NOT PINCH WIRE HARNESS. SECURE BATTERY TRAY WITH 6 SCREWS.
SET HANDING ON BATTERY TRAY BY
ORIENTATION OF THUMB TURN HUB
RH, RHRLH, LHR
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NOTE: CONFIRM DEADBOLT IS EXTENDED
AND THUMB TURN SPINDLE IS INSTALLED

STEP 9
INSTALL 4 AA ALKALINE BATTERIES INTO BATTERY TRAY. USE ONLY ALKALINE
BATTERIES FOR INTERCONNECT LOCK.
15
WHEN BATTERIES
ARE INSTALLED,
YOU WILL HEAR
MOTOR MOVE, SEE
THE LED LIGHT UP,
AND HEAR A QUICK
SERIES OF BEEPS.

ADDENDUM B
REMOVE INSIDE LEVER
1) INSERT PRONG ON LEVER
REMOVAL TOOL IN HOLE ON
UNDERSIDE OF LEVER.
2) LIF2) LIFT UP LEVER REMOVAL TOOL
TO DEPRESS LEVER CATCH AND
PULL LEVER OFF.
PRONG
REMOVE OUTSIDE LEVER
1) INSTALL MECHANICAL KEY AND ROTATE IT 90°
CLOCKWISE.
2) INSERT PRONG ON LEVER REMOVAL TOOL IN
HOLE ON UNDERSIDE OF LEVER.
3) LIFT UP LEVER REMOVAL TOOL TO DEPRESS
LEVER CATCH AND PULL LEVER OFF.
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