Lonza CCH Endurance CCH-1SD User manual

Water Treatment
CCH® Endurance
Installation and Operation Manual
Model #CCH-1SD

2 Water Treatment – CCH® Endurance Operation and Installation Manual : rev 1
Product Stewardship
MAKING THE WORLD A BETTER PLACE
Lonza is committed to maintaining and improving our leadership in the
stewardship of our products. One of our initiatives is to make health,
safety, and environmental protection an integral part of a product’s life
cycle – from manufacture, marketing, and distribution to use, recy-
cling, and disposal.
Everyone involved with the product has responsibilities to address so-
ciety’s interest in a healthy environment and in products that can be
used safely. We are each responsible for providing a safe workplace. All
who use and handle products must follow safe and environmentally
sound practices.
For more information about our Product Stewardship Program, contact
your Lonza Representative. For product inquiries, contact
1-800-478-5727 or [e-mail].
Dealer Contact:
WARRANTY REGISTRATION

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CCH® Endurance Operation and Installation Manual : rev 1 – Water Treatment 3
Registration
Register your CCH® Endurance Feeder (the “Equipment”) within 30
days of your purchase date and your equipment will qualify for a two
(2) year warranty! Scan the QR code on the feeder, manual or feeder
carton and you will be directed to the feeder registration website. You
can also go to www.cchendurance.com to register your equipment
for this warranty. Please note you will need to provide proof of pur-
chase with purchase date when registering your feeder.
Limited Extended Warranty
If your CCH® Endurance Feeder is registered within 30 days of pur-
chase, your equipment is warranted against defects in material and
workmanship for a period of 24 months after shipment by Lonza. If
you do not register your CCH® Endurance Feeder before the registra-
tion deadline, your equipment is warranted against defects in mate-
rial and workmanship for a period of 6 months after purchase. This
warranty applies only to the original end-user and this warranty is
not transferrable.
CCH® Endurance Replacement Parts
Lonza warrants any equipment replacement parts to be free of de-
fects in material and workmanship for a period of ninety (90) days
from the date of installation. This warranty is restricted to CCH® En-
durance Feeder parts purchased on a replacement basis.
Exclusions
This warranty does not cover service, damage or failure due to ac-
cidents; fire, flood or other acts of God; abuse; misuse; abnormal or
improper use; neglect; improper maintenance; alterations or modi-
fications by anyone other than Lonza or a Lonza authorized dealer
representative; repairs by anyone other than Lonza or a Lonza au-
thorized dealer representative; or ordinary wear and tear. Use of any
tablets or chemicals other than the CCH® Endurance Tablets with the
equipment voids any warranty. Lonza makes no expressed or im-
plied warranties other than those stated above. No Lonza represen-
tative or authorized dealer representative has authority to change or
modify this warranty in any respect. Lonza shall not be responsible
or liable for any indirect, special, or consequential damages or any
damages with respect to loss of property or loss of revenues or profit
that arise out of or in connection with the use or performance of the
equipment.
CCH® Endurance Feeder Warranty Policy
Lonza
1200 Bluegrass Lakes Parkway
Alpharetta, GA 30004

4 Water Treatment – CCH® Endurance Operation and Installation Manual : rev 1
Table of Contents
1 Introduction
1.1 CCH® Endurance Tablets 5
1.2 CCH® Endurance Feeder 5
2 Overview
2.1 Theory of Operation 6
2.2 Major Components 7 - 9
2.3 Specifications 10
3 Installation
3.1 CCH® Endurance System Installation Schematics 11 - 13
3.2 Tools & Equipment Required for Feeder Installation 13
3.3 Installation Parts and Assemblies 14
3.4 Installation Procedure 15 - 16
4 Feeder Start Up
4.1 Pre-Startup Procedure 17 - 20
4.2 Startup Procedures 20 - 21
5 Feeder Inspection and Maintenance 21
6 Troubleshooting Guide 22
7 Feeder Views
7.1 Feeder Assembly View 23
7.2 Installation Kit View 24 - 25

CCH® Endurance Operation and Installation Manual : rev 1 – Water Treatment 5
1.1 CCH® Endurance Tablets
The patent-pending, slow dissolving CCH® Endurance Tablets are a
3-in-1 product that chlorinates consistently, increases calcium to
protect plaster, and increases alkalinity to stabilize pH. The benefits
of the CCH® Endurance Tablets include but is not limited to:
• DOES NOT add cyanuric acid to your pool reducing wasteful
drainage
• DOES NOT reduce ORP effectiveness
• Dissolves slowly to give long lasting chlorination
• Eliminates the formation of nitrogen trichloride (strong chlo-
rine odor) associated with trichlor use
• Highly concentrated to reduce shipping and handling costs
• More concentrated than liquid bleach
• Longer shelf life when compared to liquid bleach
• Adds less total dissolved solids (TDS) than liquid bleach
• Class 2 Oxidizer
1.2 CCH® Endurance Feeder
The CCH® Endurance Feeder is an easy to use, automatic solution
that is exclusively designed to feed CCH® Endurance Tablets. Other
Calcium Hypochlorite or Trichlor tablets will not fit into the feeder nor
will they dissolve properly and provide the appropriate feed rate. With
the simplicity of an erosion feeder, the CCH® Endurance Feeder’s
streamlined design is easy to install, service and requires minimal
operator maintenance.
1 Introduction 1

6 Water Treatment – CCH® Endurance Operation and Installation Manual : rev 1
2.1 Theory of Operation
The patent-pending CCH® Endurance System is a pressurized feeder
system designed for pools and spas ranging from 500 to 60,000
gallons [ 1,892.7 to 227,124.7 liters] . A pre-filter to post filter loop will
be added to the main pool recirculation system as part of the CCH®
Endurance System. This recirculation loop will create the pressure
differential to provide the proper flow of water through the feeder.
The CCH® Endurance System incorporates the principles of High
Capacity Erosion (HCE) technology. Water rises in a “column” from
a submerged nozzle below the tablet grid making contact with the
CCH® Endurance Tablets. The tablets are then submerged in a column
of water with the water flow from the nozzle creating a chlorinated
solution that is discharged to the pool return line. The feeder oper-
ates in a pressurized condition with a pressure range between 5 to
20 psig [0.35 to 1.38 bar] .
The chlorine output is controlled by the cartridge height setting (dis-
tance of the tablet from the nozzle) and the inlet flow rate which has
an operating range of 1 to 4.5 gpm [3.7 to 17.03 lpm] . In addition, an
ORP controller may be used for more precise control. The inlet flow
rate will allow a minimum available chlorine (AvCl) output of 0.1 lb/
day [0.05 kg/day] and will allow a maximum AvCl output of 8.5 lbs./
day [3.86 kg/day].
2 Overview

CCH® Endurance Operation and Installation Manual : rev 1 – Water Treatment 7
2.2 Major Components
Pressure Cap creates pressure tight seal
with minimal operator eort
Integrated Flow Meter
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8 Water Treatment – CCH® Endurance Operation and Installation Manual : rev 1
2.2 Major Components (continued)
Cartridge Assembly
stacks tablets for extended use
Spiked Grid
allows for even tablet dissolution Spray Nozzle
recirculates ow and concentrates
the cal-hypo solution

CCH® Endurance Operation and Installation Manual : rev 1 – Water Treatment 9
2.2 Major Components (continued)
2
Locking mechanism allows for an
easier controlled reload
Adjustable grid height and
ow rate to control output rate

10 Water Treatment – CCH® Endurance Operation and Installation Manual : rev 1
2.3 Specifications
Operational Characteristics
Operating Pressure range 5 to 20 psig [0.35 to 1.38 bar]
Nominal Pressure 15 psig [1.03 bar]
Operating Temperature range 40º to 130º F [4.4º to 54.4º C]
Flow Rate range 1 to 4.5 gpm [3.7 to 17.03 lpm]
Dimensions
Tubing 5/8” [15.9 mm] O.D. (LLDPE)
Feeder W12” x D13” x H31”
[304.8 mm x 330.2 mm x 787.4 mm]
Weight
Feeder Weight full 29.4 lbs [13.3 kg]
Feeder Weight empty 23 lbs [13.3 kg]
Cartridge Capacity
Tablet Quantity 11
Weight 6.4 lbs [2.9 kg]
Feed Rate
Available Chlorine (per day) 0.1 to 8.5 lbs [0.05 kg to 3.86 kg]
Recommended Pool Size
Indoor 1,000 to 60,000 gallons
[3,785.4 to 227,124.7 liters]
Outdoor Stabalized 1,000 to 40,000 gallons
[3,785.4 to 151,416.5 liters]
Outdoor Un-Stabalized 1,000 to 25,000 gallons
[3,785.4 to 94,635.30 liters]
Commercial Spa 500 to 5,000 gallons
[1,892.7 to 18,927.1 liters]