Lopi Lopi Freedom Fireplace Insert User manual

F r e e d o m Fireplace Insert
Owner's
Manual
• Masonry Fireplace
Insert
Save these instructions
for future reference
SAFETY NOTICE:
If this appliance is not properly installed, a house fire may
result. For your safety, follow the installation directions.
Contact local building or fire officials about restrictions and
installation inspection requirements in your area.
 Copyright 2007, Tra is
Industries, Inc.
$10.00 100-01162
4050923
Listed
Tested to: U.L. 1482

2 Introduction
© Tra is Industries 100-01162 4041105
Introduction
We welcome you as a new owner of a Lopi Freedom wood-burning fireplace insert. In purchasing a Lopi
Freedom you ha e joined the growing ranks of concerned indi iduals whose selection of an energy
system reflects both a concern for the en ironment and aesthetics. The Lopi Freedom is one of the finest
appliances the world o er. This manual will explain the installation, operation, and maintenance of this
appliance. Please familiarize yourself with the Owner's Manual before operating your appliance and sa e
the manual for future reference. Included are helpful hints and suggestions which will make the
installation and operation of your new appliance an easier and more enjoyable experience. We offer our
continual support and guidance to help you achie e the maximum benefit and enjoyment from your
appliance.
Important Information
No other Lopi Freedom appliance has the same serial
number as yours. The serial number is stamped onto
the label on the back of the appliance.
This serial number will be needed in case you require
ser ice of any type.
Model: Lopi Freedom ND
Serial Number:
Purchase Date:
Purchased From:
Mail your arranty Card Today, and Save Your Bill
of Sale.
To recei e full warranty co erage, you will need to
show e idence of the date you purchased your
appliance. Do not mail your Bill of Sale to us.
We suggest that you attach your Bill of Sale to this
page so that you will ha e all the information you need
in one place should the need for ser ice or information
occur.

Table of Contents 3
© Travis Industries 100-01162 4041105
General Information
Introduction ......................................................2
Important Information .........................................2
Safety Precautions.............................................4
Features Specifications ....................................6
Fireplace Insert Installation
Planning The Installation .....................................7
Preparation for Installation ..............................7
Additional Accessories Needed for Installation ....7
Installation Considerations..............................7
Fireplace Requirements ......................................8
Insert Placement Requirements ............................9
Hearth Requirements .........................................9
Masonry Fireplace Requirements..........................9
Drafting Performance .........................................10
Leveling Bolt Installation......................................10
Block-Off Plate Installation...................................11
Insert with Positive Connection .............................12
Insert with Direct Connection (Masonry Fireplace) ....13
Operating Your Appliance
Safety Notice: ...................................................14
Before Your First Fire .........................................14
Opening the Door ..............................................14
Bypass Operation ..............................................15
Starting a Fire ...................................................15
Adjusting the Burn Rate ......................................17
Ash Removal ....................................................17
Optional Blower Operation...................................18
Re-Loading the Stove .........................................18
Overnight Burn..................................................18
Normal Operating Sounds ...................................18
Hints for Burning................................................19
Selecting Wood .................................................19
Troubleshooting ................................................20
Maintaining Your Appliance
Daily Maintenance (while stove is in use) ................21
Remove Ash (if necessary)..............................21
Clean the Glass (if necessary) .........................21
Monthly Maintenance (while appliance is in use).......22
Door and Glass Inspection ..............................22
Creosote - Formation and Need for Removal ......2
Yearly Maintenance............................................23
Touch Up Paint.............................................23
Cleaning the Air Duct and Blower (if applicable)...23
Firebrick and Baffle Inspection .........................23
Door Parts ........................................................24
Replacing the Glass.......................................24
Replacing the Door Gasket..............................24
Replacing the Door Handle..............................24
Firebox Parts ....................................................25
Floor and Side Firebrick Removal & Replacement ..............25
Baffle Removal Replacement.............................26
Air Tube Removal Replacement .........................26
Warranty
Warranty ..........................................................27
Listing Information
Listing Label .....................................................28
Optional E uipment
Door Shell Installation .........................................29
Flush Kit...........................................................31
Surround Panels ................................................32
Front Blower (part # 99000133).............................33
Index
Index ...............................................................34

4 Safety Precautions
© Travis Industries 100-01162 4041105
The viewing door must be
closed and latched during
operation.
ever block free airflow through
the air vents on this appliance.
Gas
Gasoline or other flammable
liquids must never be used to
start the fire or "Freshen Up" the
fire. Do not store or use
gasoline or other flammable
liquids in the vicinity of this
appliance.
This appliance is designed and
approved for the burning of cord
wood only. Do not attempt to
burn any other type of fuel other
than cord wood in this
appliance, it will void all
warranties and safety listings.
ASHES
Ashes must be disposed in a
metal container with a tight lid
and placed on a non-
combustible surface well away
from the home or structure.
Do not touch the appliance while
it is hot and educate all children
of the danger of a high-
temperature appliance. Young
children should be supervised
when they are in the same room
as the appliance.
36"
Keep furniture, drapes, curtains,
wood, paper, and other
combustibles a minimum of 36"
away from the front of the
appliance.
This appliance must be properly
installed to prevent the
possibility of a house fire. The
instructions must be strictly
adhered to. Do not use
makeshift methods or
compromise in the installation.
Ok
Contact your local building
officials to obtain a permit and
information on any installation
restrictions or inspection
requirements in your area.
otify your insurance company
of this appliance as well.
Inspect the chimney connector
and chimney at least twice
monthly and clean if necessary.
Creosote may build up and
cause a house fire.
Do not connect this appliance to
any chimney serving another
appliance.
Type
HT Clay
Liner
This appliance must be
connected to a listed high
temperature (UL 103 HT)
residential type chimney or an
approved masonry chimney with
a standard clay tile, or stainless
steel liner.

Safety Precautions 5
© Travis Industries 100-01162 4041105
Mobile
Home
When installed in a mobile
home, this appliance must be
bolted to the floor, have outside
air, and not be installed in the
bedroom (Per H.U.D.
requirements). Check with local
building officials.
Do not place clothing or other
flammable items on or near this
appliance.
ever try to repair or replace
any part of this appliance unless
instructions are given in this
manual. All other work must be
done by a trained technician.
Do not make any changes or
modifications to an existing
masonry fireplace or chimney to
install this appliance.
Do not make any changes to the
appliance to increase
combustion air.
A
A
A
A
Allow the appliance to cool
before carrying out any
maintenance or cleaning. Overfiring the appliance may
cause a house fire. If a unit or
chimney connector glows, you
are overfiring.
Maintain the door and glass seal
and keep them in good
condition.
Avoid placing wood against the
glass when loading. Do not
slam the door or strike the glass.
Do not use a grate or other
device to elevate the fire off of
the firebox floor. Burn the fire
directly on the bricks.
This
Manual
Do not throw this manual away.
This manual has important
operating and maintenance
instructions that you will need at
a later time. Always follow the
instructions in this manual.
Travis Industries, Inc. grants
no warranty, implied or
stated, for the installation or
maintenance of your
appliance, and assumes no
responsibility of any
consequential damage s).

6 Features & Specifications
© Travis Industries 100-01162 4041105
Installation Options:
• Masonry Fireplace Insert
WARNING: Do not install this fireplace insert into a
factory-built metal (Z.C.) fireplace.
Features:
• EPA Phase II Approved
• 2.9 Cubic Foot Firebox Volume
• Single Operating Control
• Accepts Logs Up to 24" Long
• Steel Plate Construction (5/16" & 3/16")
• Heavy Duty Refractory Firebrick
• Optional High-Tech Blower
Heating Specifications:
Approximate Maximum Heating Capacity (in square feet)* 1,200 to 2,250 (Extended)
1,200 to 2,000 (with Flush Kit)
Maximum BTU's per Hour (Cord Wood Calculation) 73,300
Overall Efficiency (Oregon Method) 71.1 %
Maximum Burn Time Up to 12 Hours
* Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside
temperature. It is also affected by the quality and moisture level of the fuel.
Dimensions:
21-1/4"
5-5/8"
Fireplace Opening -
Extended Position (stock)
21-3/4"
Measure side and
top clearances from
the top plate.
Fireplace Opening -
Flush Position (requires kit)
13-1/2"
18-7/8"
7"
1-5/8"
29-1/4"
20-1/4"
Weight = 455 lbs.
Figure 1
Emissions:
3.2 Grams Per Hour (EPA Phase II Approved) – Tests conducted by E.E.S.P.C.

Installation for qualified installers only) 7
© Travis Industries 100-01162 4041105
SAFETY NOTICE:
Please read this entire manual before you install and use your new room heater. Failure
to follow instructions may result in property damage, bodily injury, or even death.
Contact local building or fire officials about restrictions and installation inspection
requirements in your area.
Planning The Installation
We suggest that you have an authorized Travis Industries dealer install your fireplace insert. If you
install the fireplace insert yourself, your authorized dealer should review your installation plans.
Check with local building officials for any permits required for installation of this fireplace insert and
notify your insurance company before proceeding with installation.
Preparation for Installation
• Check for damage to the exterior of the fireplace insert (dents should be reported, scratches can be
fixed by applying touch up paint).
• Check the interior of the firebox (replace cracked firebrick and make sure baffle is in place).
The fireplace insert can be lightened by removing the firebricks and baffle (pg 25) - replace before
operation.
Additional Accessories Needed for Installation
1 Door Shell (Black 99300195 Brass 99300196 or Pewter 99300197 - see pg 29)
2 Surround Panels (see page 31)
Installation Considerations
Installation Type Considerations
Insert with Positive Flue (Full Reline)
(Page 12)
• Provides best draft
• Easiest to clean
Insert with Direct Connect Flue
(Page 13)
• Provides good draft
• Requires fireplace block-off plate - see page 11

8 Installation for qualified installers only)
© Travis Industries 100-01162 4041105
Fireplace Requirements
Figure 2 shows the minimum size requirements for the type of fireplace used.
a
ce
f
Extended
(stock) With
Flush Kit
Minimum Fireplace Size
a
b
c
d
e
f
g
h
i
j
Height (front)
Height (rear)
Width (front)
Width (rear)
Depth
Hearth Depth*
Hearth Width
Facing Width
Facing Height
with mantel shield
Mantel Height
with mantel shield
21-3/4"
21-3/4"
29-1/4"
21-1/4"
13-1/2"
23"
45-1/4"
56-1/4"
50-1/4"
37-1/4"
52-1/4"
39-1/4"
* This is the distance the insert protrudes from
the fireplace opening plus the required 16" of
hearth extension.
b
d
h
i
j
g
Non-Combustible Hearth
Combustible Mantel
Non-Combustible Facing
21-3/4"
21-3/4"
29-1/4"
21-1/4"
18-7/8"
17-5/8"
45-1/4"
56-1/4"
40-1/4"
N/A
40-1/4"
N/A
Figure 2

Installation for qualified installers only) 9
© Travis Industries 100-01162 4041105
Insert Placement Requirements
• The insert must be placed so that no combustibles are within, or can swing within (e.g. drapes,
doors), 36" of the front of the insert
• Insert and hearth must be installed on a level, secure floor
• The minimum clearances, facing, and hearth requirements in Figure 3 must be met.
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Side
Wall
Combustible Mantel
Combustible Top Facing
Non-Combustible
Hearth
Facing
Extended
(stock)
Minimum Clearances
k
l
m
n
o
p
q
x
Sidewall to Insert
Side Facing
Top Facing
with mantel shield
Mantel to Insert
with mantel shield
Hearth (Front)
Hearth (Side)
Front of Insert
Extension onto Hearth
15"
13-1/2"
30"
17"
32"
19"
16"
8"
36"
7"
q
l
k
p
x
o
n
m
With
Flush Kit
15"
13-1/2"
20"
N/A
20"
N/A
16"
8"
36"
1-5/8"
Figure 3
Hearth Requirements
• Must extend 16" in front of the insert and 8" on both sides
• Must be non-combustible and at least .018" thick (26 gauge)
Masonry Fireplace Requirements
• Chimney must have a clay tile liner or a stainless steel liner (positive connection)
• Entire fireplace, including chimney, must be clean and undamaged. Any damage must be repaired
prior to installation of the insert
• Chimney height: 15' minimum; 33' maximum.
• Entire fireplace, including chimney, must meet local building requirements

10 Installation for qualified installers only)
© Travis Industries 100-01162 4041105
Drafting Performance
This appliance relies upon natural draft to operate. External forces, such as wind, barometric pressure,
topography, or factors of the home (negative pressure from exhaust fans, chimneys, air infiltration, etc.),
may adversely affect draft. Travis Industries can not be responsible for external forces leading to less
than optimal performance.
eveling Bolt Installation
Two leveling bolts are included to level the insert if the fireplace has a stepped-up hearth. To install, raise
the rear of the insert up and insert the leveling bolts into the holes in the rear corners of the insert. Adjust
the bolts until they extend the same height as the hearth steps up. After the insert is installed, fine-tune
the leveling bolts to level the insert (see Figure 4).
AAA
AAA
AAA
AAA
AAA
AAA
This distance is the
hearth step-up. The
leveling bolts should
stick out this far from the
base of the insert. Fireplace
Hearth
The leveling bolts go
into the holes at the
rear corners of the
insert.
Figure 4