LS S100 User manual

SAFETY PRECAUTIONS
i
Thank you for using our S100 Profibus-DP Communication module
Safety PRECAUTIONS
 Always follow safety instructions to prevent accidents and potential hazards
from occurring.
 Safety precautions are classified into “WARNING” and “CAUTION” and their
meanings are as follows:
WARNING
Improper operation may result in serious personal injury
or death.
CAUTION
Improper operation may result in slight to medium
personal injury or property damage
 The indicated illustrations on the product and in the manual have the
following meanings.
Danger may be present. Read the message and follow the instructions
carefully.
Particular attention should be paid because danger of an electric shock
may be present.
 Keep operating instructions handy for quick reference.
 Read the operating instructions carefully to fully understand the functions of
the S100 series and to use it properly.
CAUTION
 Be cautious, when handling the CMOS components of the
communication module.
Static may lead to malfunctioning of the product.
 Turn off the inverter power, when changing the communication cable.
Otherwise, you may damage the module or a communication error may occur.
 Make sure to insert the Communication module connector to the
inverter precisely.
Otherwise, you may damage the module or a communication error may occur.
 Check the parameter unit before setting up the parameter.
Otherwise, a communication error may occur.

Table of Contents
ii
Table of Contents
Chapter 1. Introduction .............................................................................................. 1
Chapter 2. Profibus-DP Communication Module ........................................................... 2
Chapter 3. Status Diagnosis and LED Indication............................................................ 9
Chapter 4. Inverter Parameter ................................................................................... 13
4.2.1 Version of Communication module.................................................................................................................14
4.2.2 Station ID setting .....................................................................................................................................................14
4.2.3 LED indication for communication status.....................................................................................................15
4.2.4 The number of Para Status setting ..................................................................................................................16
4.2.5 Para Status 1~8.........................................................................................................................................................17
4.2.6 Number of Para Control setting........................................................................................................................18
4.2.7 Para Control 1~8 ......................................................................................................................................................19
4.2.8 Comm Update ...........................................................................................................................................................20
Chapter 5. GSD File (Electronic Data Sheets).............................................................. 21
1.1 What is Profibus-DP Communication Module? .............................................................1
1.2
Components
......................................................................................................................1
2.1 Technical Specification of Profibus-DP Communication .................................................2
2.2 Layout of Profibus-DP Communication Module ................................................................3
2.3 General Specification of Profibus-DP Connector ..............................................................4
2.4 Installation .............................................................................................................................5
2.5 Network Cable Specifications .............................................................................................7
2.6 Maximum Distance according to the Baud rate
.................................................................8
3.1 LED display feature ..............................................................................................................9
3.2 LED information & Troubleshooting .................................................................................10
4.1 Profibus-DP Communication Parameter List ...................................................................13
4.2 Description of Profibus-DP Communication Parameters ...............................................14

Chapter1. Introduction
1
Chapter 1. Introduction
This Profibus-DP communication module allows the LSLV-S100
inverter to be connected to Profibus network.
This module does not support IP66 products.
1.1 What is Profibus-DP Communication Module?
A controlling and monitoring of inverter can be controlled by PLC
sequence program or a Profibus Master Module.
It helps the installation cost reduced since multiple inverters are
implemented by a communication line. In addition, the wiring is so
simple that the installation time will be reduced and the maintenance
will be improved.
Factory automation can be also easily operated by Mixed-used
development of auxiliary devices of PLC and other control systems
such as PC for controlling the inverter.
1.2 Components
This product is consisting of these kinds of parts
- Profibus-DP Communication Module(CPDP-S100): 1 ea
- Profibus-DP Communication Module Manual: 1 ea
- Brass Bar(M3xL23): 1 ea
- Brass Bar(M3xL17.3): 1 ea
- Fixed Screw(M3xL8): 1 ea
- Profibus connector: 1 ea

Chapter2. Profibus-DP Communication Module
2
Chapter 2. Profibus-DP Communication Module
2.1 Technical Specification of Profibus-DP Communication
Device Type Profibus DP Slave
Auto Baud rate
Detect
Supported
Synchronization
Mode
Supported
Freeze Mode Supported
Max. Input Length 8 words
Max. Output
Length
8 words
Baud rate Support
9.6K, 19.2K, 93.75K, 187.5K, 500K, 1.5M, 3M,
6M, 12M
Modular Station Supported
Max. Module 2
Max. Connectable
Number of Nodes
Max. 32 nodes without repeater
(including master module)
LED 3 LEDs (ONLINE, ERR, and CPU)
Communication
Connector
9Pin D-sub
Table 1 Technical Data

Chapter2. Profibus-DP Communication Module
3
2.2 Layout of Profibus-DP Communication Module
Figure 1 Profibus-DP Communication Module

Chapter2. Profibus-DP Communication Module
4
2.3 General Specification of Profibus-DP Connector
Figure 2 Profibus Connector
note) The product only provides No.3, 5, 6 and 8 signals.
Table 2 Signal Description
PROFIBUS
Connector
Pin Signal Description
1
None
None
2
M24
24V output GND
3 RxD/TxD-P
Transmitter/Receiver data
Plus
4
CTRL-P
Control signal for a repeater
5
DGND
Signal GND
6
VP
5V for terminating resistance
7
P24
24V output Plus
8 RxD/TxD-N Transmitter/Receiver data
Negative
9
CTRL-N
Control signal for a repeater
1 6

Chapter2. Profibus-DP Communication Module
5
2.4 Installation
Warning) Connect a communication network after the power supply
is off.If Profibus-DP communication module is removed or
installed, the power supply should be switched off. Otherwise, the
S100 inverter will be damaged entirely.
Take off Profibus-DP communication module from the product after
the power supply is totally discharged.
■Unfasten the front cover fixing bolt
to remove the front cover and
remove I/O cover((1), (2)) from
a dedicated inverter
for communication.
■Remove the keypad (3).
■Unfasten a screw from
I/O board and
fasten the prepared
brass bar(4).
(1)
(2)
(3)
(4)

Chapter2. Profibus-DP Communication Module
6
■Mount Profibus-DP communication Module
and fasten the removed screw(6)
and the included screw(7).
■Install the keypad (8) at first and
the communication module
cover(9) in order.
■Install the front cover(10) again
And installation is completed.
(5)(6)
(7)
(9)
(8)
(10)

Chapter2. Profibus-DP Communication Module
7
2.5 Network Cable Specifications
Table 3 Network Cable Specifications
Classification Description
AWG
22
Conductor
Material
BC-Bare Copper
Insulation
Material
PE-Polyethylene
Insulation
Tension
0.035 inch
Inner Shield
Material
Aluminum Foil-Polyester,
Tape/Braid Shield
Electrostatic
Capacity
8500pF/ft
Specific
Impedance
150Ω
Total number
of Conductors
2 Core

Chapter2. Profibus-DP Communication Module
8
2.6 Maximum Distance according to the Baud rate
The total BUS length of a network configuration is differed
according to the baud rate. The communication quality is not
guaranteed when the total distance exceeds the total BUS length
limit as below.
Table 4 Maximum Distance according to the Baudrate
Baud rate Max. Segment Length
Max. Extension
Distance
12 Mbps 1,000 m / 3,278 feet 10,000 m / 32,786 feet
6 Mbps 1,000 m / 3,278 feet 10,000 m / 32,786 feet
3 Mbps 1,000 m / 3,278 feet 10,000 m / 32,786 feet
1.5 Mbps 1,000 m / 3,278 feet 10,000 m / 32,786 feet
500 kbps 400 m / 1,311 feet 4,000 m / 13,114 feet
187.5 kbps 200 m / 655 feet 2,000 m / 6,557 feet
93.75 kbps 100 m / 327 feet 1,000 m / 3,278 feet
19.2 kbps 100 m / 327 feet 1,000 m / 3,278 feet
9.6 kbps 100 m / 327 feet 1,000 m / 3,278 feet

Chapter3. Status Diagnostic and LED Indication
9
Chapter 3. Status Diagnosis and LED Indication
3.1 LED display feature
The profibus DP Module has 3 kinds of LEDs, referring to the below
table colored by LEDs for troubleshooting and diagnostics.
Figure 3 LED display
LED Color Description
CPU Green LED turns “On”
when the communication module
is installed on the inverter and the
power is
generated.
ERR Red LED turns “On” if there is something wrong in the
Profibus-DP communication module.
ONLINE Green LED always turns “On” when Profibus-DP
communication module is on-line status.
Table 5 LED Indication
CPU
ERROR
ONLINE

Chapter3. Status Diagnostic and LED Indication
10
3.2 LED information & Troubleshooting
LED LED Status Module Status Cause Troubleshooting
CPU OFF Failure in
power supply
Power supply
unplugged or
contact failure
between the
inverter and
Profibus-DP
module.
Check power
supply.
Check the
inverter’s
malfunction.
Check the
connection
between
Profibus-DP
module and
the connector
of inverter.
Blinking every
second
Normal Normal
operation
-
ERR
OFF Normal
Normal
operation
-
Blinking every
second
(with CPU
LED together)
The
communication
is interrupted.
The
communication
is not available
between the
inverter and
the
communication
module.
Check
inverter’s
malfunction.
Check the
connection
between
Profibus-DP
module and
the connector
of inverter.

Chapter3. Status Diagnostic and LED Indication
11
Blinking every
second
(contrary to
CPU LED)
CONFIG
ERROR
Master’s
configuration
Data is
different from
Profibus-DP
module’s
configuration.
Check the
configuration
data set on
Master and
the internal
configuration
data at the
inverter.
ON-
LINE OFF Off-Line
Master doesn’t
work for
communication
in the network.
Start the
communication
from Master.
The
connection of
connector has
a problem.
Check the
connection
between the
pin number of
connector and
the termination
resistor.
There is no
master in the
network.
It can be
possible there
is no
designated
master or
master has a
problem.
Wrong setting
of station ID
Check if the
station ID set
in the
designated
Profibus
communicatio

Chapter3. Status Diagnostic and LED Indication
12
n module is
the same as
the station ID
set from the
keypad of
inverter in
Configuration
tool and
station ID is
unique in the
network.
Network
Configuration
Fault
Check if it
exceeds the
length limit of
segment.
Check if the
connections
with Segment
are over 32
stations
including a
repeater.
Check if the
connections
with network
are over 126
stations
including
repeater.
ON On-Line
Network,
Station,
Parameterization
and
Configuration
are normal
-
Table 6 Diagnostics according to LED Status

Chapter4. Inverter Parameter
13
Chapter 4. Inverter Parameter
4.1 Profibus-DP Communication Parameter List
Code
Number
The name of
Parameter
Initial
Value Range Definition
CM-06 FBus S/W Ver - -
Indicate the version
of Profibus-DP
communication
module.
CM-07 FBus ID 1 1 ~ 125
Set up the station of
Profibus-DP module.
CM-09 FBus Led - -
Show the ON/OFF
data of the LED on
Profibus-DP
communication
module.
CM-30
ParaStatus
Num
3 0~8
Set up the Status
number for use.
CM-31 Para Status-1 0x000A 0~0xFFFF
Set up Status
address which will be
read by Master.
CM-32 Para Status-2 0x000E 0~0xFFFF
CM-33
Para Status-3
0x000F
0~0xFFFF
CM-34
Para Status-4
0x0000
0~0xFFFF
CM-35
Para Status-5
0x0000
0~0xFFFF
CM-36
Para Status-6
0x0000
0~0xFFFF
CM-37
Para Status-7
0x0000
0~0xFFFF
CM-38
Para Status-8
0x0000
0~0xFFFF
CM-50 Para Ctrl Num 2 0~8
Set up Control
number for use.
CM-51
Para Control-1
0x0005
0~0xFFFF
Set up control
address controlled by
Profibus DP Master.
CM-52 Para Control-2 0x0006 0~0xFFFF
CM-53 Para Control-3 0x0000 0~0xFFFF
CM-54 Para Control-4 0x0000 0~0xFFFF
CM-55 Para Control-5 0x0000 0~0xFFFF
CM-56 Para Control-6 0x0000 0~0xFFFF
CM-57 Para Control-7 0x0000 0~0xFFFF

Chapter4. Inverter Parameter
14
Code
Number
The name of
Parameter
Initial
Value Range Definition
CM-58
Para Control-8
0x0000
0~0xFFFF
CM-94 Comm Update 0 0:NO
1:YES
Update keypad
parameters relating to
communication.
Table 7 Inverter Parameters
4.2 Description of Profibus-DP Communication Parameters
4.2.1 Version of Communication module
It displays the version of Profibus-DP module installed on the inverter.
4.2.2 Station ID setting
The parameter sets the value of Station ID at Profibus-DP module.
Station ID can be set up within the range of 1~125 and it cannot be
duplicated to write. It needs to check if the settled Station ID is not
equal to other Station ID in network.
If the value of Station ID is changed, set ‘CM-94(Comm Update)’ to
‘1’ to apply the changed value of Station ID to Profibus-DP
Communication module.
CM-07 FBus ID
CM-94 Comm Update

Chapter4. Inverter Parameter
15
4.2.3 LED indication for communication status
Profibus-DP communication module has 3 LEDs, ONLINE, ERR,
and CPU on the keypad in order from left to right. It indicates
communication status by LED’s On/Off.
(CM-05 Status Example)
Reserved
ON-LINE
(GREEN)
ERR
(RED)
CPU
(GREEN)
OFF ON OFF ON
(ON)
(OFF)
Reserved ON-LINE ERR CPU

Chapter4. Inverter Parameter
16
4.2.4 The number of Para Status setting
This parameter determines how much status information will be
sent to Master by an inverter through Profibus-DP communication.
It can be set from 0 to 8. Para Status has to be set as the number of
Para Status (From CM-31 to CM-38 as preset number).
For example, If CM-30 is set to ‘3’, Para Status should be set from
CM-31 to CM-33. If CM-30 is set to ‘6’, Para Status should be set
from CM-31 to CM-36.
If the number of Para status is changed, set ‘CM-94(Comm Update)’
to ‘1’ to apply the changed number of Para Status to Profibus-DP
Communication module.
CM-30 The number of Para Status setting
CM-31
~
CM-38 Para Status1~Status8 setting
CM-94 Comm Update

Chapter4. Inverter Parameter
17
4.2.5 Para Status 1~8
It determines that what status information will be sent to Master
through Profibus-DP communication.
Para Status 1~8 are set in the form of inverter address. They set up
the address for the common inverter area and the inverter keypad
parameter. If the keypad parameter address is written, it will be
saved in the form of 0x1000 + (‘Group number’ x 0x100) + (‘Code
number’).
For example, if DI Status of No. 90 at n Group are set to Para
Status-1, it should be set to 0x155A.
0x1000 + 0x05 x 0x100 + 0x5A(Dec 90) = 0x155A
CM-30 Number of Para Status setting
CM-31
~
CM-38
Para Status1~Status8 setting
Group
Group Number
dr Group
1
bA Group
2
Ad Group
3
Cn Group
4
In Group
5
OU Group
6
CM Group
7
AP Group
8
(Reserved)
9
(Reserved)
10
PRT Group
11
M2 Group
12

Chapter4. Inverter Parameter
18
4.2.6 Number of Para Control setting
It determines that how much control information will be sent to
inverter by Master through Profibus-DP communication.
It can be set up within the range of 0 to 8. Para Control has to be
set as the number of Para Control. (From CM-51 to CM-58 as
preset number)
For example, If CM-50 is set to ‘2’, Para Control should be set from
CM-51 to CM-52. If CM-50 is set to ‘5’, Para Control should be set
from CM-51 to CM-55.
If the number of Para status is changed, set ‘CM-99(Comm Update)’
to ‘1’ to apply the changed number of Para Control to Profibus-DP
communication module.
CM-50 Number of Para Control setting
CM-51
~
CM-58 Para Control 1 ~ Control 8 setting
CM-94 Comm Update