LUBE EGM User manual

EGM
Motor Driven Grease Pump
Owner’s Manual
LUBE USA, INC.

1
Context
Outline
Page
1. Model 2
2. Specifications:
2.1 Specifications Chart
2.2 Name of Each Component
3.SafetyManual 6
3.1 Installation
3.2 Wire Connection
3.3 Discharge Port Connection
3.4 Grease and Refilling
3.5 Working Conditions (Temperature & Humidity)
3.6 Air Bleeding
3.7 Timer on the Machine
4. Pump Operation
11
4.1 Normal Operation
5. Troubleshooting
13
6.GreaseContamination
15
6.1 Cause of Contamination
6.2 Measures against Contamination

2
Outline
This pump is designed to lubricate to each point by delivering relatively small amount of grease
through metering valves.
1. Model:
1.1 Name : Motor Driven Grease Pump
1.2 Model
Twin Type : By switching built-in solenoid, this pump can be used for both PDI (Positive
Displacement Injector) and Series Progressive system.
2. Specifications
2.1 Specifications
(1) Motor & Pump
Specifications
Motor Voltage(V) 24VDC+ 10%
RatedOutput (W) 20
RatedCurrent (A) 0.8A
Pump Discharge Volume 10cc/min.
Discharge Pressure 10MPa
Pressure Relief Method Solenoid Valve
Reservoir 200cc
Cartridge 400cc Cartridge 700cc Reservoir Cartridge 260cc
Cartridge Type LUBERMP-0, MP-1, MP-2, FS-2 Grease
Used Reservoir Type NLGI No. 000, 00 1*
Lithium based grease
* NLGI No1 can be used when the ambient temperature is higher than 20 deg. C.
Model Part No. Power Reservoir System Type
EGM-10S-4-4C
EGM-10S-4-7C
103810
103811
24VDC
24VDC
400CC cartridge
700CC cartridge
Main Tubing Pressure Relief Type
(PDI System)
EGM-10T-4-4C
EGM-10T-4-7C
103834
103835
24VDC
24VDC
400CC cartridge
700CC cartridge
Twin Type
EGM-10S-4-3P
EGM-10S-4-2C
103812
103809
24VDC
24VDC
260cc reservoir
200cc Cartridge
Main Tubing Pressure Relief Type
(PDI System)

3
(2) Motor
Part No. RatedVoltage
539205 24VDC
(3) Grease Cartridge
400cc 700cc
LUBERMP-0 249050 (MP0-4) －－
LUBERMP-1 249051 (MP1-4) －－
LUBERFS-2 249053 (FS2-4) 249063 (FS2-7)
(4) Reservoir
Part No. Cartridge Size Material
539131 400cc Cartridge Resin
530705 700cc Cartridge Resin
530377 260cc Resin
(5) Pressure gauge（Optional Parts）
Part No.
Pressure range Thread
109141 25MPa R1/8
2.2 Name of Each Component
EGM-10S-4-7C
１７９
１４１
１０４
４３
５９ ２５
１０９ ２５
４－φ９
Ｉｎｓｔａｌｌａｔｉｏｎ Ｈｏｌｅ
２５１
１７９
１６
Ａｉｒ Ｂｌｅｅｄｉｎｇ Ｐｌｕｇ
Ｃｏｖｅｒ

4
EGM-10T-4-7C
EGM-10S-4-4C
１７９
１４１
１０４
４３
５９ ２５
１０９ ２５
４－φ９ Ｉｎｓｔａｌｌａｔｉｏｎ Ｈｏｌｅ
２５１
１７９
１６
Ｐ．Ｄ．Ｉ Ｐｏｒｔ Ｒｃ１／８
Ａｉｒ Ｂｌｅｅｄｉｎｇ Ｐｌｕｇ
Ｃｏｖｅｒ
ＳＰ． Ｐｏｒｔ Ｒｃ１／８
（１２７）
５９
２５
１０９ ２５
４－φ９ Ｉｓｔａｌｌａｔｉｏｎ Ｈｏｌｅ
Ｐ．Ｄ．Ｉ Ｐｏｒｔ Ｒｃ１／８
４００
１７６
１０４ １３
Ｃｏｖｅｒ