LUBE VBP-1-18LP User manual

Ｌ－０１５０－２Ｅ
Pump for quick-drying,
biodegradable oil
VBP-type
INSTRUCTION
MANUAL
LUBE CORPORATION
• For your safety, read and understand this Manual
thoroughly before handling the pump.
• Keep this Manual at a designated place for easy
access at all times

1
Introduction
System application
The VBP pump for quick-drying, biodegradable oil is a
pneumatically driven pump that supplies a small amount of
this oil to each processing lubrication point.
Do not use this pump for any other purpose.
Marks used in Manual
In this manual, safety precautions are provided using the marks
below in order to prevent accidents which might cause injuries to
human bodies. Be sure to carefully read these safety precautions to
understand the contents thoroughly before handling the pump.
Indicates a potentially hazardous
situation which, if ignored, could
result in death or serious injury.
Indicates a potentially hazardous
situation which, if ignored, may result
in minor or moderate injury.
In addition to the above, the marks below will also appear in this
manual. Please read the following explanation in order to handle
the pump correctly.
Indicates referential information or points to
which special attention should be paid while
handling the pump. If ignored, the pump and/or
the machine could be damaged.
Indicates referential information or points
which are helpful for handling the pump.
Indicates a reference clause.
ＷＡＲＮＩＮＧ
ＣＡＵＴＩＯＮ

2
Questions/Contacts
If any question or doubt arises concerning the contents of
this manual, contact following:
Details of contents
Details of all illustrations and specifications in this manual
are subject to change without prior notice for improvement
and development of the pump.
Resale or leasing
At the time of resale, leasing out or lending out the pump to
the third party, make sure to include with the pump all the
manuals and any other documents found supplied at the
time of initial installation.
Disposal of pump/Oil
Make sure to dispose pump or oil as designated by national
laws and/or local regulations.
Japan
LUBE Corporation Head Office
3-30-16(Horizon 1), Nishi Waseda, Shinjuku-ku, Tokyo,
169-0051 Japan
TEL:[phone] FAX:[phone]
China
LUBE LUBRICATING SYSTEM(SHANG HAI)CO.,LTD
C, 3F, 88 Taigu Road, Waigaoqiao Free Trade Zone,
Shanghai
TEL: [phone] FAX: [phone]
U.S.A
LUBE USA , Inc.
781 Congaree Road,Greenville,S.C.29607
TEL:[phone] FAX:[phone]

3
Table of Contents
Introduction ······················································································ 1
Table of contents ················································································ 3
1. Safety precautions ·········································································· 4
1-1 Basic safety precautions ··························································· 4
1-2 Labels···················································································· 4
1-2-1 Types of labels ··································································· 5
1-2-2 Location of labels ······························································· 5
2. Specification and outline ································································· 6
2-1 Specification ··········································································· 6
2-2 Name of each component ·························································· 7
2-3 Product list ············································································· 9
3. Installation·················································································· 10
3-1 Environmental requirement ···················································· 10
3-2 Mounting unit ······································································· 10
3-3 Wiring·················································································· 12
3-4 Tubing connection·································································· 12
4. How to control the pump ······························································· 13
4-1 Discharge volume adjustment method ······································ 13
4-2 Pulse generator adjustment method ········································· 14
4-3 Pump operation····································································· 15
4-3-1 Normal operation····························································· 15
4-3-2 Bleeding air ···································································· 16
4-3-3 Abnormal output (On at low level) ······································ 16
5.Example of laying out system ·························································· 17
5-1 Oil shot method ····································································· 17
5-2 Oil/air method······································································· 18
5-3 Oil mist method····································································· 19
6. Oil and refilling ··········································································· 20
6-1 Oil to be used ······································································· 20
6-2 Refilling oil ··········································································· 20
7. Maintenance ················································································ 21
7-1 Suction filter ········································································ 21
7-2 Troubleshooting ···································································· 22
Appendix. Oil contamination : Causes and measures ··························· 24

4
1. Safety precautions
1-1 Basic safety precautions
• Carefully read this manual to understand the
contents before handling the pump.
• Keep this manual at a designated place for easy
access at all times.
• Only personnel with the knowledge and skills
required to install and adjust pumps for quick-
drying, biodegradable oil are allowed to handle
this pump.
• Never modify or change this pump without prior
permission of LUBE.
1-2 Labels
The following labels are affixed on the pump.
If any label gets damaged or becomes illegible,
contact LUBE immediately. A new one will be
supplied at your own cost.
• Strictly observe the instructions on the labels
affixed to the pump.
ＣＡＵＴＩＯＮ
ＷＡＲＮＩＮＧ

5
1-2-1 Types of labels
①
注 意
■ 新しい指定油を御使用下さい。
■ 補給の際にはゴミが入らない様にして下さい。
■ ストレーナを外しての補給は行わないで下さい。
ＣＡＵＴＩＯＮ
■
■
■
Ｕｓｅ ｓｐｅｃｉｆｉｅｄ ｏｉｌ ｏｎｌｙ．
Ａｖｏｉｄ ａｎｙ ｆｏｒｅｉｇｎ ｐａｒｔｉｃｌｅｓ ｉｎｔｏ
Ｄｏ ｎｏｔ ｒｅｍｏｖｅ ｓｔｒａｉｎｅｒ ｉｎ ｒｅｆｉｌｌｉｎｇ．
ＭＯＤＥＬ ＶＢＰ－＊－＊－＊－＊＊ＬＰ
ＳＥＲＩＡＬ Ｎｏ．＊＊／＊＊＊＊＊
ＣＯＤＥ Ｎｏ． ＊＊＊＊＊＊
ＬＵＢＥ
！
！
ｏｉｌ ｉｎ ｒｅｆｉｌｌｉｎｇ．
1-2-2 Location of labels
①

6
2. Specifications and outline
2-1 Specification
Specification
Pump
Driving source Compression air
Range of use air
pressure
0.3～0.7MPa (Without pulse generator)
0.4～0.7MPa (With pulse generator)
Range of
discharge volume 0～0.07 mℓ/shot
Discharge cycle 2(Max) shot/sec
Number of
circuits
1.8ℓ: three circuits(Max)
3.0ℓ: five circuits(Max)
Tank Effective capacity
1.8ℓ
3.0ℓ
Oil level
switch
※1
Contact type Rated load
A contact
(on at low level) AC,DC200V,0.5A,30W whichever is
smaller
B contact
(off at low level)
※1:Optional parts

7
2-2 Name of each component
（２５０）
１５２
１６８ ８
１６０
１４０
φ１１
Ｒ３．２５
１２０
VBP-3-G-18LP
Air inlet
6 one-touch fitting
Discharge port
4 one-touch fitting
Oil level switch installation
position (Option)
Pulse generator
Manual button
Oil regulating knob
Tank(1.8
ℓ
)
Refill port
Strainer

8
１３８
１５６
（２６１）
２７０
２３４
１０４５７．５
２００Ｘ１００ ４－Ｍ８Ｘ１．２５
１６９ ８
φ１１
Ｒ３．２５
VBP-3-G-C-30LP
Air inlet
6 one-touch fitting
Discharge port
4 one-touch fitting
Cover
Tank(3.0
ℓ
)
Strainer
Refill port
Oil level switch installation
position (Option)

9
2-3 Product list
Pump model Code
number
Effective
capacity
Number
of
circuits
Pulse
generator
Cover
presence
VBP-1-18LP 112740
1.8ℓ
1
××
VBP-2-18LP 112741 2
VBP-3-18LP 112742 3
VBP-1-C-18LP 112743 1
×○
VBP-2-C-18LP 112744 2
VBP-3-C-18LP 112745 3
VBP-1-G-18LP 112746 1
○×
VBP-2-G-18LP 112747 2
VBP-3-G-18LP 112748 3
VBP-1-G-C-18LP 112749 1
○○
VBP-2-G-C-18LP 112750 2
VBP-3-G-C-18LP 112751 3
VBP-1-30LP 112752
3.0ℓ
1
××
VBP-2-30LP 112753 2
VBP-3-30LP 112754 3
VBP-4-30LP 112755 4
VBP-5-30LP 112756 5
VBP-1-C-30LP 112757 1
×○
VBP-2-C-30LP 112758 2
VBP-3-C-30LP 112759 3
VBP-1-G-30LP 112762 1
○×
VBP-2-G-30LP 112763 2
VBP-3-G-30LP 112764 3
VBP-4-G-30LP 112765 4
VBP-5-G-30LP 112766 5
VBP-1-G-C-30LP 112767 1
○○
VBP-2-G-C-30LP 112768 2
VBP-3-G-C-30LP 112769 3
VBP-4-G-C-30LP 112770 4