Lucent Technologies Lineage 2000 ECS Battery Plant User manual

Lineage®2000
1200A, +24V
ECS Battery Plant
J85500E-2
Product Manual
Select Code 167-790-038
Comcode 107044778
Issue 7
October 1998
© 1998 Lucent Technologies

Product Manual
J85500E-2
Select Code 167-790-038
Comcode 107044778
Issue 7
October 1998
Lucent Technologies
Lineage®2000
1200A, +24V ECS Battery Plant
Notice:
Every effort was made to ensure that the information in this
document was complete and accurate at the time of printing.
However, information is subject to change.
© 1998 Lucent Technologies
All Rights Reserved
Printed in U.S.A.

Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2
Issue 7 October 1998 Table of Contents - 1
Table of Contents
1 Introduction
J85500E-2 2 - 1
Applications 2 - 1
Configurations 2 - 1
Customer Training 2 - 3
Customer Service 2 - 3
Technical Support 2 - 3
Product Repair and Return 2 - 3
Warranty Service 2 - 3
2 Product Description
ECS Battery Plant Physical Description 2 - 1
Rectifier 2 - 2
Controller 2 - 3
Batteries 2 - 3
DC Distribution 2 - 3
Distribution Bus Bars 2 - 4
Plant Shunt 2 - 4
Low Voltage Battery Disconnect/Reconnect (LVD/R)
Feature 2 - 4
Distribution Panels 2 - 5
Circuit Breakers 2 - 6
DC-DC Converter System 2 - 6
Specifications 2 - 14
3 Engineering, Planning, and Ordering
Introduction 3 - 1
Calculations 3 - 1
Load Equipment Voltage 3 - 2
Battery Plant Voltage 3 - 2
Load Drain and Growth 3 - 4
Reserve Capacity 3 - 5
Charge Capacity and Recharge Time 3 - 9
Battery String Voltage Drop and Balancing 3 - 10
Battery Size versus Voltage Drop 3 - 11

Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2
2 - Table of Contents Issue 7 October 1998
Calculating Voltage Drop 3 - 13
Conductor Ampacity 3 - 13
Overcurrent Protection 3 - 14
Engineering 3 - 14
Rectifier Sizing 3 - 14
Battery Sizing 3 - 15
Initial and Supplementary Bays 3 - 16
Cable and Load Breaker Sizing 3 - 17
Low-Voltage Disconnect/Reconnect Feature 3 - 23
Controller Options 3 - 23
Alarm System Interface 3 - 24
Earthquake Bracing 3 - 24
Appearance Packages 3 - 24
Planning 3 - 26
Floor Plan Data 3 - 26
Cable Rack and Routing 3 - 27
Grounding 3 - 27
Growth 3 - 27
Reference Material 3 - 27
Coding and Terminology 3 - 27
J-drawings 3 - 29
T-drawings 3 - 34
SD-drawings 3 - 35
Spare Parts 3 - 36
Documentation References 3 - 36
4Safety
Safety Statements 4 - 1
Warning Statements and Safety Symbols 4 - 3
Precautions 4 - 5
5 Installation
Introduction 5 - 1
Installation Tools and Test Equipment 5 - 2
Suggested Installation Sequence 5 - 2
Unpacking, Handling and Frame Installation 5 - 3
Battery Stand Assembly 5 - 5
Initial Charge 5 - 5
Cable Support and Ground System 5 - 5
Controller and LVD Set-up 5 - 6
AC Wiring, Rectifier Installation and Test 5 - 6
Load Wiring 5 - 11
Battery Connections, Disconnect Installation
and Test 5 - 12

Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2
Issue 7 October 1998 Table of Contents - 3
Controller Test 5 - 13
Load Turn-up 5 - 13
Converter Shelf Assembly 5 - 13
Installation Procedures for Plant Growth 5 - 14
Adding a Load Circuit 5 - 14
6 Maintenance
Controls and Indicators 6 - 1
Controller and Rectifier 6 - 1
CP5 Fuse Board LEDs and Fuses 6 - 1
DC Circuit Breakers 6 - 1
Troubleshooting 6 - 2
Open Distribution Breaker 6 - 5
Red LVD OPEN LED Lit 6 - 5
Yellow LVD FAIL LED Lit 6 - 5
Blown Fuse on CP5 6 - 6
Repair and Replacement 6 - 6
Load Circuit Breaker Replacement 6 - 6
LVD/R Contactor Replacement 6 - 7
LVD/Fuse Board (CP5) Replacement 6 - 8
7 Product Warranty

Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2
Issue 7 October 1998 List of Figures - 1
List of Figures
Figure 1-1: Lineage® 2000 ECS Battery Plant (Model
J85500E-2) 2 - 2
Figure 2-1: Typical ECS Battery Plant System Block
Diagram 2 - 2
Figure 2-2: ECS Distribution Bus Bars 2 - 7
Figure 2-3: Low Voltage Disconnect/Reconnect
Contactor (K1) 2 - 8
Figure 2-4: ECS DC Distribution Panel (Front View) 2 - 9
Figure 2-5: ECS DC Distribution Panel (Front Door
Removed) 2 - 10
Figure 2-6: Plug-In Circuit Breaker Mounting 2 - 11
Figure 2-7: FPS 693AA DC/DC Converter 2 - 12
Figure 2-8: FPS Power Plants 2 - 13
Figure 3-1: ECS Appearance Package Option 3 - 25
Figure 3-2: Typical J-Drawing A-Sheet 3 - 30
Figure 5-1: DC Distribution Cable Layout 5 - 7
Figure 5-2: Typical Floor Mounting Detail 5 - 8
Figure 5-3: Floor Mounting Template 5 - 9
Figure 5-4: LVD/Fuse Board (CP5) Jumper Locations 5 - 10
Figure 6-1: Fuse Designation and Function for
LVD/Fuse Board (CP5) 6 - 3