Lucent Technologies CPS4000 User manual

-48V CPS4000/CPS4000 PLUS
Cabinet Power System
J85500R-1
Product Manual
Select Code 167-102-100
Comcode 107222135
Issue 13
December 2000
© 2000 Lucent Technologies

Product Manual
Select Code 167-102-100
Comcode 107222135
Issue 13
December 2000
Lucent Technologies
-48V CPS4000/CPS4000 PLUS
Cabinet Power System
J85500R-1
Notice:
Every effort was made to ensure that the information in this
document was complete and accurate at the time of printing.
However, information is subject to change.
© 2000 Lucent Technologies
All Rights Reserved
Printed in U.S.A.

Lucent Technologies -48V CPS4000/CPS4000 PLUS Cabinet Power System
Issue 13 December 2000 Table of Contents - 1
Table of Contents
1 Introduction
-48 Volt Cabinet Power System 1 - 1
Overview 1 - 1
Applications 1 - 2
Shelf Design 1 - 2
Configurations 1 - 2
CPS4000 PLUS 1 - 3
Introduction 1 - 3
Enhancements 1 - 4
Customer Assistance Contacts 1 - 5
Customer Training 1 - 5
Customer Service 1 - 5
Technical Support 1 - 5
Product Repair and Return 1 - 5
Warranty Service 1 - 6
On-Line Power Systems Product Manuals 1 - 6
2 Product Description
Overview 2 - 1
Block Diagrams 2 - 1
Shelf Design 2 - 3
Features 2 - 3
Two-Shelf Plants 2 - 4
Initial Shelf 2 - 4
Supplemental Shelf 2 - 4
Example 2 - 4
Configurations 2 - 5
Introduction 2 - 5
Rectifier Plant 2 - 5
Rectifier/Ringer Plant 2 - 5
Rectifier/Converter Plant 2 - 5
Converter Plant 2 - 5
Control Units 2 - 6
Overview 2 - 6
ES647 Alarm Control Unit 2 - 6
ES648A/B/C MCUs Only 2 - 7
ES648BZ MCU 2 - 7
Alarm Reporting 2 - 8

Lucent Technologies -48V CPS4000/CPS4000 PLUS Cabinet Power System
2 - Table of Contents Issue 13 December 2000
Remote Access and Control 2 - 8
Power Modules 2 - 9
Overview 2 - 9
ES660 and ES660C Rectifiers 2 - 9
ES680 and ES681 Converters 2 - 9
Ringing Generators 2 - 10
Features 2 - 12
Plug-in Distribution Modules 2 - 15
Introduction 2 - 15
ES610 2 - 15
ES611 2 - 15
ES613 2 - 15
Module Compatibility 2 - 16
Overview 2 - 16
Keying System 2 - 16
Symbols 2 - 16
Step vs. Slope Module Compatibility 2 - 17
Matching Control Units With LVD/Thermal Units 2 - 17
Mixing Step and Slope Units 2 - 18
Output Distribution 2 - 19
Overview 2 - 19
Thermal Probes 2 - 19
LVD/Thermal Management Circuit Pack 2 - 20
Battery Reserve System 2 - 21
Introduction 2 - 21
Types of Batteries 2 - 21
IR30/IR40 Batteries 2 - 21
Specifications 2 - 22
Introduction 2 - 22
Electrical 2 - 22
Physical 2 - 25
Rectifier Plant 2 - 26
Rectifier-Ringer Plant 2 - 28
Rectifier-Converter Plant 2 - 29
Converter Plant 2 - 30
ES660 Rectifier 2 - 31
ES660C Rectifier 2 - 32
ES680 Converter 2 - 33
ES681 Converter 2 - 33
ES620, ES620B, ES621, ES621A, ES621B, ES622B,
and ES622C Ringing Generators 2 - 35
Control Units 2 - 36
Display Meters 2 - 36

Lucent Technologies -48V CPS4000/CPS4000 PLUS Cabinet Power System
Issue 13 December 2000 Table of Contents - 3
3 Engineering and Ordering
Engineering Information 3 - 1
Introduction 3 - 1
Rectifier Sizing (Non-Redundant Systems) 3 - 1
Rectifier Sizing (Redundant Systems) 3 - 2
Plant Configuration Examples 3 - 3
Battery Sizing Considerations 3 - 4
Rectifier/Converter Sizing 3 - 4
Ordering Information 3 - 5
List Numbers 3 - 5
Shelf Assemblies 3 - 5
-48V Cabinet Power System 3 - 6
Configured Systems by Comcode 3 - 13
CPS Plug-in Modules and Miscellaneous Equipment 3 - 14
Fuses, Circuit Breakers, Lugs 3 - 15
Input Assembly Hardware 3 - 16
Torque and Tool Information for Input Hardware 3 - 18
Output Assembly Hardware 3 - 19
Torque and Tool Information for Output Hardware 3 - 21
Thermal Probes and Cable Extension Kits 3 - 21
Sample Order 3 - 22
Spare Parts 3 - 23
Documentation 3 - 24
4 Safety
Safety Statements 4 - 1
Warning Statements and Safety Symbols 4 - 5
Precautions 4 - 7
Special Installation Instructions 4 - 8
German 4 - 8
Spanish 4 - 9
5 Installation and Testing
Preparation 5 - 1
Introduction 5 - 1
Safety 5 - 1
Installation Tools 5 - 1
Hardware 5 - 1
Wiring Guidelines 5 - 2
Installing Shelves and Batteries 5 - 3
Frame Mounted Shelves, Batteries, and Modules 5 - 3
One-Shelf Plants 5 - 3
Multiple-Shelf Plants 5 - 4

Lucent Technologies -48V CPS4000/CPS4000 PLUS Cabinet Power System
4 - Table of Contents Issue 13 December 2000
Interconnecting the Initial and Supplemental Shelves 5 - 5
Installing Batteries 5 - 7
If J85504D-1 Battery Modules Are Installed 5 - 8
If J85504D-1 Battery Modules Are Not Installed 5 - 8
Installing Batteries Below 0°C Temperature 5 - 9
AC Input Wiring 5 - 10
Options 5 - 10
Notes 5 - 11
Input Assemblies 5 - 12
Installing Control Units 5 - 13
Introduction 5 - 13
Procedure 5 - 13
Office Alarm Wiring 5 - 14
Access to Alarms 5 - 14
Hardware Kit 5 - 14
Plug-in Modules 5 - 15
Introduction 5 - 15
Procedure 5 - 16
Low-Voltage Disconnect (LVD) Function 5 - 17
Overview 5 - 17
DC Distribution Wiring 5 - 18
Output Assemblies 5 - 18
Kits 5 - 19
Procedure 5 - 19
Distribution Modules 5 - 20
Introduction 5 - 20
ES610 5 - 21
ES611 5 - 22
ES613 5 - 23
Initial Start-up and Test 5 - 24
Checklist 5 - 24
Power Units 5 - 25
LED Test 5 - 26
Adjust Plant Voltage 5 - 27
High Voltage Shutdown Test 5 - 28
Boost Mode 5 - 29
Self-Diagnostics 5 - 30
Rectifier on Standby (1) 5 - 31
Rectifier on Standby (2) 5 - 31
AC Fail (1) 5 - 32
AC Fail (2) 5 - 32
Converter on Standby (1) 5 - 33
Converter on Standby (2) 5 - 33
Battery on Discharge 5 - 34
Distribution Fuse Alarm 5 - 35
Test Thermal Management Probe 5 - 36

Lucent Technologies -48V CPS4000/CPS4000 PLUS Cabinet Power System
Issue 13 December 2000 Table of Contents - 5
Load Test 5 - 36
LVD Test 5 - 37
J85504D-1 Battery Module Alarm 5 - 37
Adding Rectifiers to a Working Plant 5 - 38
Introduction 5 - 38
Procedure 5 - 38
Installing an Additional Battery String 5 - 39
Adding To An Existing Battery Module or
Working -48V CPS Plant 5 - 39
Installing in New Plants 5 - 39
Installing Output Distribution Circuit Breakers 5 - 40
In Working Plants 5 - 40
6 Remote Access and Control
Overview 6 - 1
Ports 6 - 1
ES648 LCD Display 6 - 2
EasyView Software 6 - 2
User Interface 6 - 2
Making the Connections 6 - 3
Introduction 6 - 3
Procedure 6 - 3
Port Settings 6 - 4
Introduction 6 - 4
Internal and External Modem 6 - 4
RS-232 and RS-485 Terminal Interfaces 6 - 4
Logging In to the System 6 - 5
T1.317 Command Language 6 - 6
Introduction 6 - 6
Objects 6 - 6
Object-Attribute Pairs 6 - 7
Commands 6 - 9
Introduction 6 - 9
Command Descriptions 6 - 9
Alarm Messages 6 - 11
Descriptions 6 - 11
Dial-out On Alarm 6 - 12
Overview 6 - 12
External Equipment Control and Alarm 6 - 13
Input and Alarm Features 6 - 13
Examples 6 - 13
External Equipment Control Features 6 - 13

Lucent Technologies -48V CPS4000/CPS4000 PLUS Cabinet Power System
6 - Table of Contents Issue 13 December 2000
7 Alarms, Controls, and Displays
Displays 7 - 1
Illustration 7 - 1
Voltage Adjust 7 - 3
Front Panel Test Jacks 7 - 3
Front Panel Meter 7 - 3
LED Test Button 7 - 3
Control Units 7 - 4
Overview 7 - 4
Features 7 - 4
SW1 Options 7 - 5
SW2 Options 7 - 6
Alarms 7 - 7
Adjustable Battery on Discharge (BD) 7 - 7
Voltage Threshold for the BD Alarm 7 - 7
Low-Voltage Disconnect (LVD) 7 - 8
Rectifier Alarms 7 - 8
Ringer/Converter Alarm 7 - 8
AC Fail Alarm 7 - 9
Two AC Fail Alarm 7 - 9
Major Fuse Alarm 7 - 9
Low-Voltage Alarm 7 - 9
Alarm Processing 7 - 10
Overview 7 - 10
Power Major Alarms 7 - 10
Power Minor Alarms 7 - 10
Supplementary Information 7 - 10
Plant Alarm Conditions and Alarm Indications 7 - 11
Office Alarm Contacts 7 - 14
Introduction 7 - 14
ES646, ES647, ES648A Control Units 7 - 14
ES646B, ES648B, and ES648BZ Control Units 7 - 14
ES648C Control Unit 7 - 14
J6 Pin Assignments 7 - 15
Self-Diagnostics Routine 7 - 16
ES646, ES646B, ES648 MCUs 7 - 16
Test Failure Codes 7 - 16
Plant Battery Test (PBT) 7 - 17
Introduction 7 - 17
Plant Voltage Indication 7 - 17
Determining Reserve Capacity 7 - 17
Boost Mode 7 - 18
Overview 7 - 18
External Equipment 7 - 19
External Equipment Alarm 7 - 19

Lucent Technologies -48V CPS4000/CPS4000 PLUS Cabinet Power System
Issue 13 December 2000 Table of Contents - 7
Datalogger Outputs 7 - 20
Overview 7 - 20
LVD/Thermal Management 7 - 21
Introduction 7 - 21
LVD Open 7 - 21
LVD Fail 7 - 21
Probe Fail Alarm 7 - 21
Temperature Compensation 7 - 21
NAFTA Algorithm 7 - 22
EURO Mode Algorithm 7 - 23
8 Maintenance
Overview 8 - 1
In This Section 8 - 1
Safety 8 - 1
Power Units 8 - 2
Introduction 8 - 2
Fan Maintenance 8 - 2
Fan Replacement 8 - 2
LED Test 8 - 3
9 Troubleshooting
Overview 9 - 1
Safety 9 - 1
Flowcharts 9 - 1
Rectifier Flowchart 9 - 2
Converter Flowchart 9 - 5
10 Product Warranty
Appendix A FCC Part 68 Regulatory Statement
Appendix B Industry Canada Certification
Appendix C Glossary

Lucent Technologies -48V CPS4000/CPS4000 PLUS Cabinet Power System
Issue 13 December 2000 List of Figures - 1
List of Figures
Figure 2-1: Block Diagram of -48V CPS With LVD Contactor 2 - 1
Figure 2-2: Block Diagram of -48V CPS Without
LVD Contactor 2 - 2
Figure 2-3: CPS Shelf 2 - 3
Figure 2-4: Two-shelf Rectifier/Converter Plant 2 - 4
Figure 2-5: Intershelf Adapter Cables 2 - 11
Figure 3-1: Recharge Factor vs. Recharge Time 3 - 2
Figure 5-1: CPS Shelf Dimensions 5 - 3
Figure 5-2: Alarm, Intershelf, LVD/Thermal Management 5 - 5
Figure 5-3: J85504D-1 Battery Module 5 - 7
Figure 5-4: Input Assemblies (Left Side of CPS Shelf) 5 - 12
Figure 5-5: CPS Plug-In Modules 5 - 15
Figure 5-6: Output Assemblies (Right Side of CPS Shelf) 5 - 18
Figure 5-7: ES610 Distribution Module Wiring 5 - 21
Figure 5-8: ES611 Distribution Module Wiring 5 - 22
Figure 5-9: ES613 Distribution Module Wiring 5 - 23
Figure 6-1: ES648 Remote Access Connections 6 - 3
Figure 7-1: Module Displays 7 - 2
Figure 7-2: -48V Slope Temperature Compensation
NAFTA Mode Algorithm 7 - 22
Figure 7-3: -48V Slope Temperature Compensation
EURO Mode Algorithm 7 - 23

Lucent Technologies -48V CPS4000/CPS4000 PLUS Cabinet Power System
Issue 13 December 2000 List of Tables - 1
List of Tables
Table 1-A: CPS4000 PLUS Enhancements 1 - 4
Table 2-A: CPS4000 Ringing Generators 2 - 10
Table 2-B: Slope Module Matrix 2 - 17
Table 2-C: Step/Slope Compatibility 2 - 18
Table 2-D: -48V CPS4000/CPS4000 PLUS
Electrical Plant Specifications 2 - 22
Table 2-E: -48V CPS4000/CPS4000 PLUS
Physical Specifications 2 - 25
Table 2-F: Rectifier Plant Specifications 2 - 26
Table 2-G: Rectifier-Ringer Plant Specifications 2 - 28
Table 2-H: Rectifier-Converter Plant Specifications 2 - 29
Table 2-I: Converter Plant Specifications 2 - 30
Table 2-J: ES660 Rectifier Specifications 2 - 31
Table 2-K: ES660C Rectifier Specifications 2 - 32
Table 2-L: ES680 48/130V Converter Specifications 2 - 33
Table 2-M: ES681 48/24V Converter Specifications 2 - 34
Table 2-N: ES620, ES620B, ES621, ES621A, ES621B,
ES622B, and ES622C Ringing Generator Specifications 2 - 35
Table 2-O: ES646, ES646B, ES647, ES648A, ES648B,
ES648C, and ES648BZ Control Unit Specifications 2 - 36
Table 2-P: ES646, ES646B, ES648A, ES648B,
ES648C, and ES648BZ Display Meter Specifications 2 - 36
Table 3-A: -48V CPS Ordering Information 3 - 6
Table 3-B: Configured Systems by Comcode 3 - 13
Table 3-C: CPS Plug-In Modules and
Miscellaneous Equipment 3 - 14

Lucent Technologies -48V CPS4000/CPS4000 PLUS Cabinet Power System
2 - List of Tables Issue 13 December 2000
Table 3-D: Fuses, Circuit Breakers, and Lugs 3 - 15
Table 3-E: Input Assembly Hardware 3 - 16
Table 3-F: Torque and Tool Information for
Input Hardware 3 - 18
Table 3-G: Output Assembly Hardware 3 - 19
Table 3-H: Torque and Tool Information for
Output Hardware 3 - 21
Table 3-I: Thermal Probes 3 - 21
Table 3-J: Thermal Probe Cable Kits 3 - 21
Table 3-K: Recommended Spares 3 - 23
Table 6-A: Objects Supported for Remote Access 6 - 6
Table 6-B: Object-Attribute Pairs – Related Commands 6 - 8
Table 6-C: Command Descriptions 6 - 9
Table 6-D: Alarm Messages 6 - 11
Table 7-A: Control Unit Features for Primary
and Secondary Outputs 7 - 4
Table 7-B: ES646, ES648A, ES648C SW1 Options 7 - 5
Table 7-C: ES646B, ES648B, ES648BZ SW1 Options 7 - 5
Table 7-D: ES647 SW1 Options 7 - 6
Table 7-E: ES648A/B/C SW2 Options 7 - 6
Table 7-F: ES646, ES646B, ES647, and ES648
SW440 BD Settings 7 - 7
Table 7-G: SW201 LVD Settings 7 - 8
Table 7-H: Plant Alarm Conditions and Indications 7 - 12
Table 7-I: Office Alarm Assignments (J6) 7 - 15

Lucent Technologies -48V CPS4000/CPS4000 PLUS Cabinet Power System
Issue 13 December 2000 Introduction 1 - 1
1 Introduction
-48 Volt Cabinet Power System
Overview The J85500R-1, CPS 4048, -48V Cabinet Power System (CPS) is an
extremely flexible power system designed for cabinet applications
where space conservation and environmental considerations are critical.
By limiting the system depth to 12 inches, the -48V CPS architecture
permits the cabinet designer to locate revenue-generating equipment
behind the power system in 24-inch deep cabinets.
The plant supports -48V primary loads up to75 amperes in a single shelf
with an embedded battery disconnect. In a two-shelf plant it can also
deliverregulated+24 voltsfor secondary loadsup to50amperes. Above
150 amperes, an external battery disconnect is required.
-48V CPS power units feature automatic load-share circuits that force
the power units to apportion the plant load equally, reducing the stress
on individual units. These power units are self-protected so that short
circuits and system overloads are handled automatically; i.e., if a short
circuit is removed or a system overload reduced, the power units will
automatically resume normal operation.The power modules are
designed to operate in ambient temperatures of -40° to +65°C (-40°to
149°F), with excursions to +75°C (167°F), and are provided with
self-contained cooling fans, making the -48V CPS a reliable power
solution for various outside plant applications. Its dual power bus
architecture supports applications where more than one voltage is
required, which eliminates the need to invest in two separate power
plants.
Signal interfaces between the -48V CPS rectifiers and the plant control
unit provide alarm monitoring, rectifier output voltage adjustment, plant
current monitoring, LED test, and rectifier On/Standby control. For
converters, the signal interface with the control unit provides alarm
monitoring and lamp test, but does not allow voltage adjustment or
current monitoring.

Lucent Technologies -48V CPS4000/CPS4000 PLUS Cabinet Power System
1 - 2 Introduction Issue 13 December 2000
-48 Volt Cabinet Power System, continued
Applications CPS fits digital loop carrier, remote switch, fiber in the loop, cable
television cabinets, Intelligent Vehicle Highway System (IVHS),
Personal Communications Service (PCS), cellular, and customer
premises applications.
Shelf Design The shelf design provides a platform that accepts plug-in modules,
which simplifies plant assembly and repair. This plug-in design also
permits growth of plant capacity and easy maintenance without
interruption of service. Keying prevents insertion of incompatible
modules.
Configurations The-48V CPSplant provides thefacilities to combine rectifiers, 48/24V
converters, ringing generators, a control unit, a low-voltage battery
disconnect feature, battery protection circuits, and input and output
distribution in a single shelf.
A control unit is included in a single-shelf plant or in the initial shelf of
a two-shelf plant. The control unit provides monitoring, display and
control features, and office alarm outputs.
The -48V CPS is available in four configurations:
• A rectifier plant capable of providing -48V power within the load
range of zero to 75 amperes in a one-shelf plant or zero to 150
amperes in a two-shelf plant
• A rectifier/ringer plant in which -48V rectifiers can provide load
power and power to operate 50/100 VA ringers
• A rectifier/converter plant in which -48V rectifiers can provide load
power and power to operate converters capable of providing 24
volts at 25 amperes per converter or 130 volts at 4 amperes per
converter
• A converter plant that is powered from an external -48V source

Lucent Technologies -48V CPS4000/CPS4000 PLUS Cabinet Power System
Issue 13 December 2000 Introduction 1 - 3
CPS4000 PLUS
Introduction This product manual describes the features and functionality of the
existing CPS4000 product line, as well as the enhanced CPS4000 PLUS
products. The enhancements to the CPS4000 product are explained in
Table 1-A. All other features and functionality of the enhanced CPS
PLUS products are identical to the existing product.

Lucent Technologies -48V CPS4000/CPS4000 PLUS Cabinet Power System
1 - 4 Introduction Issue 13 December 2000
CPS4000 PLUS, continued
Enhancements
Table 1-A: CPS4000 PLUS Enhancements
CPS4000 PLUS Enhancements Product Description
Complete form/fit/function
compatibility with deployed base of
CPS4000
Provides extended life of current CPS4000 product
Operating temperature range of
-40°C to +75°C (-40°F to 167°F) Provides continuous full power operation of the system over the outside plant temperature range of -40°C to +65°C (-40°F
to 149°F), with excursions to +75°C (167°F)
Low temperature compensation
below 25°C (77°F) Increases battery float voltage as an inverse function of battery temperature over the temperature range of -40°C to +75°C
(-40°F to 167°F)
EN55022, Class “B” compliance Allows for greater flexibility in the selection of installation
sites, including customer premise locations
CE Marking for LVD and EMC Demonstrates safety and EMC compliance to European market
standards
Rectifier power increase to 15
amperes at 48 volts Provides full power utilization of CPS shelf
Control unit operational from low
24-volt input to high level 48-volt
input
A single Monitor and Control Unit (MCU) operating at either
24 volts or 48 volts
Boost charge capability (option) For rapid battery charging
Remote access and control
capability (option) Option to allow for dial-up access to CPS plant to report and access alarm conditions, monitor and/or adjust plant voltage
and current, determine condition of system battery and control
generator exercising
Rectifier efficiency improvement Improvement of rectifier efficiency from 87% (typical) to
88.5% will help the using systems to manage thermal
management
Retrofitability of new control
functions (option) Allows for the following new control functions into existing deployed base of CPS system:
• remote access and control
• boost charging only with new rectifiers
External equipment initiation Option to allow the capability to initiate equipment start-up or
activation via remote access