Lucent Technologies Galaxy 4804AP User manual

Galaxy Power System 4804AP
(GPS 4804AP)
H569-450
Product Manual
Select Code 167-792-162
Comcode 108780917
Issue 1
June 2000
© 2000 Lucent Technologies

Product Manual
Select Code 167-792-162
Comcode 108780917
Issue 1
June 2000
Lucent Technologies
Galaxy Power System 4804AP
(GPS 4804AP)
H569-450
Notice:
Every effort was made to ensure that the information in this
document was complete and accurate at the time of printing.
However, information is subject to change.
© 2000 Lucent Technologies
All Rights Reserved
Printed in U.S.A.

Lucent Technologies Galaxy Power System 4804AP H569-450
Issue 1 June 2000 Table of Contents - 1
Table of Contents
1 Introduction
GPS 4804AP 1 - 1
Customer Assistance Contacts 1 - 4
Customer Training 1 - 4
Customer Service 1 - 4
Technical Support 1 - 4
Product Repair and Return 1 - 4
Warranty Service 1 - 4
On-Line Power Systems Product Manuals 1 - 4
2 System Description
Overview 2 - 1
Block Diagram 2 - 1
System Components 2 - 2
Architecture 2 - 3
Configuration 2 - 3
Illustrations 2 - 3
3 Galaxy Controllers
Introduction 3 - 1
Galaxy Millennium Controller 3 - 2
Design 3 - 2
User Interface and Display 3 - 2
Default Display 3 - 2
LEDs 3 - 3
Test Jacks 3 - 3
Pushbutton Keys 3 - 4
Galaxy Vector Controller 3 - 5
Design 3 - 5
User Interface and Display 3 - 5
Default Display 3 - 5
LEDs 3 - 6
Test Jacks 3 - 6
Pushbutton Keys 3 - 7
Reference Material 3 - 8
Controller Product Manuals 3 - 8
RPM System Product Manual 3 - 8

Lucent Technologies Galaxy Power System 4804AP H569-450
2 - Table of Contents Issue 1 June 2000
4 Rectifiers
596A 4 - 1
Front Panel Display 4 - 2
Power Switch 4 - 2
Status Indicators 4 - 2
Current Display 4 - 2
Lamp Test 4 - 2
Illustration 4 - 3
Features 4 - 4
Output Current “Walk-in” 4 - 4
Output Protection 4 - 4
Electronic Current Limit 4 - 4
High Voltage Shutdown (HVSD) 4 - 4
Restart 4 - 4
Fan Alarm and Control 4 - 4
Thermal Alarm 4 - 4
Autonomous Operation 4 - 4
Controller Communications Alarm 4 - 4
Connectorized 4 - 5
“Forced” Load Sharing 4 - 5
5 AC Input Panels
Overview 5 - 1
AC Service 5 - 1
Cross Reference of Cabinets and AC Panels 5 - 1
Illustrations 5 - 1
6 Battery Connection Panels
Overview 6 - 1
Function 6 - 1
Cross Reference of Cabinets and Battery Connection Panels 6 - 1
Illustrations 6 - 1
7 DC Distribution Panel
Overview 7 - 1
Function 7 - 1
Cross Reference of Cabinets and DC Distribution Panels 7 - 1
Illustration 7 - 1
8 Circuit Boards
Overview 8 - 1

Lucent Technologies Galaxy Power System 4804AP H569-450
Issue 1 June 2000 Table of Contents - 3
Function 8 - 1
Alarm Board 8 - 1
BLJ Terminal Board 8 - 2
Millennium Systems 8 - 2
Vector Systems 8 - 2
Bay Interface Card 8 - 2
Millennium Systems 8 - 2
Vector Systems 8 - 2
Alarm Card 8 - 3
Illustrations 8 - 5
BLJ Board 8 - 5
BIC Board 8 - 5
Battery/DC Distribution Alarm Circuit Pack 8 - 6
9 Specifications
GPS 4804AP 9 - 1
Rectifier 9 - 3
AC Input Panels 9 - 5
Battery Connection Panels 9 - 5
DC Distribution Panel 9 - 5
10 Safety
Safety Statements 10 - 1
Warning Statements and Safety Symbols 10 - 3
Precautions 10 - 5
11 Installation
Introduction 11 - 1
Relevant Product Documentation 11 - 1
Installation Preparations 11 - 2
Tools and Hardware 11 - 2
Torque Settings for Metric Hardware 11 - 3
Unpacking 11 - 3
Location 11 - 3
Cabinet Installation 11 - 4
Illustrations 11 - 4
Mounting Specifications 11 - 6
Mounting Plates for Unigy Batteries 11 - 6
Locating and Anchoring Cabinet 11 - 7
Cabinet Ground 11 - 8
Central Office Ground 11 - 8
AC Connection and Wiring 11 - 10
Safety 11 - 10

Lucent Technologies Galaxy Power System 4804AP H569-450
4 - Table of Contents Issue 1 June 2000
596 Rectifiers (48V, 50A) 11 - 10
Illustrations 11 - 10
AC Cable Routing 11 - 10
Completing the AC Connection 11 - 11
Addition of Second Rectifier Shelf at Site 11 - 13
Rectifier Shelf Kit 11 - 15
DC Distribution Assembly and Connections 11 - 16
DC Distribution Panels 11 - 16
Connecting Loads 11 - 17
Cable Routing Strategy 11 - 17
Large Circuit Breakers 11 - 17
Connecting Load Termination Cables 11 - 17
Installing a Miniature Circuit Breaker 11 - 18
Low Voltage Disconnect Feature 11 - 19
Alarm Card 11 - 19
Remote Peripheral Monitoring 11 - 20
Introduction 11 - 20
Connection Units 11 - 20
Current Limiting Resistors 11 - 20
RPM Installation 11 - 21
Mounting Locations 11 - 27
Battery Connection Panels 11 - 28
Overview 11 - 28
Options 11 - 28
Connecting (+) and (-) Conductors 11 - 32
Installing Battery Connection Panels 11 - 32
Thermal Probe Connections 11 - 34
Safety 11 - 34
Making Connections 11 - 34
Connecting Thermal Probe Cable Assembly to a BLJ Board 11 - 35
Connecting a 210E Module to a BLJ Board 11 - 36
Connecting Thermal Probe Cable Assembly to Ring Type or
Paddle Type Probes 11 - 39
Connection of Office Alarms 11 - 40
Power Up and Installation Completion 11 - 44
Initial System Checkout and Preparation for Power Up 11 - 44
Initial Power Up of the System 11 - 46
Lamp Test 11 - 48
Voltage Calibration 11 - 49
Setting the System Float Voltage 11 - 50
Setting the System Shunt 11 - 50
Setting the Low-Voltage Battery Disconnect Configuration 11 - 51
Connecting Batteries 11 - 51
Testing Rectifiers and Load Share 11 - 52
Testing Temperature Compensation (Optional Feature) 11 - 52
Testing Additional Alarms 11 - 53

Lucent Technologies Galaxy Power System 4804AP H569-450
Issue 1 June 2000 Table of Contents - 5
Testing the BD Alarm and High Voltage Shutdown 11 - 53
Galaxy Millennium Controller System Alarm Test 11 - 54
Connecting to Load 11 - 54
12 Maintenance and Replacement
Requirements 12 - 1
System 12 - 1
Batteries 12 - 1
Rectifiers 12 - 1
Rectifier Fan Assembly 12 - 2
Replacements Procedures 12 - 3
Installing or Replacing a Rectifier 12 - 3
Replacing a Rectifier Fan Assembly 12 - 5
Replacement Parts 12 - 6
System 12 - 6
Millennium Controller Circuit Boards 12 - 7
Vector Controller Circuit Boards 12 - 7
Documentation 12 - 8
Software 12 - 8
13 Troubleshooting Preparations
Preliminary 13 - 1
Introduction 13 - 1
Safety 13 - 1
Tools 13 - 1
Troubleshooting Procedure 13 - 2
Purpose 13 - 2
Cabinet Alarm 13 - 2
System Status 13 - 3
Alarms Menu 13 - 3
Troubleshooting Tables 13 - 4
Identifying Problems 13 - 4
Reference Figures 13 - 5
Figure Numbers and Titles 13 - 5
Millennium Controller 13 - 5
Vector Controller 13 - 7
Rectifiers 13 - 8
Battery Alarms 13 - 9
Miscellaneous Alarms 13 - 10
AC Input 13 - 10
DC Distribution 13 - 11
Low Voltage Load Disconnect 13 - 12

Lucent Technologies Galaxy Power System 4804AP H569-450
6 - Table of Contents Issue 1 June 2000
14 Troubleshooting Millennium Systems
Introduction 14 - 1
In This Section 14 - 1
Preparation 14 - 1
Technical Assistance 14 - 1
Troubleshooting Tables 14 - 2
Organization 14 - 2
Table Reference 14 - 2
Millennium Display Reference 14 - 2
AC Alarm LED 14 - 3
BATT Alarm LED 14 - 4
CTRL Alarm LED 14 - 6
DIST Alarm LED 14 - 12
RECT Alarm LED 14 - 13
BD and RM Alarm LEDs, or No LED 14 - 19
15 Troubleshooting Vector Systems
Introduction 15 - 1
In This Section 15 - 1
Preparation 15 - 1
Technical Assistance 15 - 1
Troubleshooting Tables 15 - 2
Table Reference 15 - 2
Vector Display Reference 15 - 2
AC Alarm LED 15 - 3
BATT Alarm LED 15 - 4
CTRL Alarm LED 15 - 5
DIST Alarm LED 15 - 7
RECT Alarm LED 15 - 8
BD LED or No LED 15 - 15
16 Product Warranty

Lucent Technologies Galaxy Power System 4804AP H569-450
Issue 1 June 2000 List of Figures - 1
List of Figures
Figure 1-1: GPS 4804AP Cabinet with Galaxy Millennium
Controller (with Battery Stand) 1 - 2
Figure 1-2: GPS 4804AP Cabinet with Galaxy Vector Controller
(without Battery Stand) 1 - 3
Figure 2-1: Block Diagram of the GPS 4804AP 2 - 1
Figure 2-2: Schematic of GPS 4804AP Cabinet 2 - 3
Figure 2-3: GPS 4804AP Cabinet with Door Open 2 - 4
Figure 3-1: Galaxy Millennium Controller Front Panel 3 - 2
Figure 3-2: Galaxy Vector Controller Front Panel 3 - 5
Figure 4-1: Rectifier Front Panel 4 - 3
Figure 5-1: H569-450 G20 AC Panel (Three Phase)
for GPS 4804AP Power System 5 - 2
Figure 5-2: H569-450 G21 AC Panel (Single Phase)
for GPS 4804AP Power System 5 - 3
Figure 6-1: H 569-450 G30 Battery Connection Panel
with 2 x 400A Battery Contactors (LVBD/R) 6 - 2
Figure 6-2: H 569-450 G31 Battery Connection Panel
with 2 x 400A Battery Contactors (LVBD/R), 1 x 400A
Contactor for DC Distribution (LVLD/R) 6 - 3
Figure 6-3: H 569-450 G 32 Battery Connection Panel
with 1 x 600A Battery Contactor (LVBD/R) 6 - 4
Figure 6-4: H 569-450 G33 Battery Connection Panel
with 1 x 600A Battery Contactor (LVBD/R), 1 x 400A
Contactor for DC Distribution (LVLD/R) 6 - 5
Figure 7-1: H 569-450 G40 24-Position (DC Distribution)
Miniature Circuit Breaker Panel for GPS 4804AP 7 - 2
Figure 8-1: Location of BLJ Terminal Board
and Bay Interface Card 8 - 5

Lucent Technologies Galaxy Power System 4804AP H569-450
2 - List of Figures Issue 1 June 2000
Figure 8-2: Required Straps Prior to Replacing
a Bay Interface Card (BIC) 8 - 5
Figure 8-3: Battery/DC Distribution Alarm Circuit Pack
for GPS 4804AP Power System 8 - 6
Figure 11-1: Footprint (No Battery Stand) 11 - 5
Figure 11-2: Footprint for Standard IR Battery Stand 11 - 5
Figure 11-3: Locating and Anchoring Cabinet 11 - 7
Figure 11-4: Cabinet and Central Office Ground 11 - 9
Figure 11-5: AC Panel (Three Phase)
for GPS 4804AP Power System 11 - 12
Figure 11-6: AC Panel (Single Phase)
for GPS 4804AP Power System 11 - 12
Figure 11-7: Rectifier Position and Numbering Scheme 11 - 14
Figure 11-8: 24 Position (DC Distribution)
Circuit Breaker Panel for GPS 4804AP 11 - 16
Figure 11-9: Inserting a Circuit Breaker in the DC Panel 11 - 18
Figure 11-10: Switch Positions for Controlling Low Voltage
Load Disconnection 11 - 19
Figure 11-11: Connection Unit 847635851
(for all Modules Except Control Relay) 11 - 23
Figure 11-12: Connection Unit 847629342
(for Control Relay Module Only) 11 - 24
Figure 11-13: Connection to the Controller (All Modules) 11 - 25
Figure 11-14: Remote Peripheral Monitoring Module
Assembly 11 - 26
Figure 11-15: Possible RPM Mounting Locations 11 - 27
Figure 11-16: LVD (Battery) Panel with 2 x 400A
Battery Contactors 11 - 28
Figure 11-17: LVD (Battery) Panel with 2 x 400A
Battery Contactors and 1 x 400A Load Contactor 11 - 29
Figure 11-18: LVD (Battery) Panel with 1 x 600A
Battery Contactor 11 - 30

Lucent Technologies Galaxy Power System 4804AP H569-450
Issue 1 June 2000 List of Figures - 3
Figure 11-19: LVD (Battery) Panel with 1 x 600A
Battery Contactor and 1 x 400A Load Contactor 11 - 31
Figure 11-20: Switch Positions for Controlling Low Voltage
Battery Disconnection 11 - 33
Figure 11-21: Thermal Probe and 210E Cabling Routing 11 - 34
Figure 11-22: Thermal Probe Cable Assembly Connection
to BLJ Board 11 - 35
Figure 11-23: 210E Cable Connections to BLJ Board 11 - 37
Figure 11-24: Cable Connections to 210E Module 11 - 38
Figure 11-25: Thermal Probe Connection 11 - 39
Figure 11-26: Galaxy Millennium Controller with
Barrel Terminal Alarm Board 11 - 41
Figure 11-27: Galaxy Millennium Controller with
Wire Wrap Alarm Board 11 - 42
Figure 11-28: Galaxy Vector Controller with
Barrel Terminal Alarm Board 11 - 43
Figure 11-29: Galaxy Vector Controller Front Panel 11 - 45
Figure 11-30: Galaxy Millennium Controller Front Panel 11 - 45
Figure 11-31: Installing Rectifiers 11 - 48
Figure 12-1: Detail of Rectifier Position 12 - 3
Figure 13-1: Location of Cabinet Alarm 13 - 2
Figure 13-2: Millennium Controller Display 13 - 6
Figure 13-3: Location of Millennium Controller Fuses and
Boards 13 - 6
Figure 13-4: Vector Controller Display 13 - 7
Figure 13-5: Location of Vector Controller Fuses and Boards 13 - 7
Figure 13-6: Rectifier Display 13 - 8
Figure 13-7: Low Voltage Battery Disconnect Contactor Control
Switches 13 - 9
Figure 13-8: Detail of AC Input Panel and Rectifier Shelf 13 - 10

Lucent Technologies Galaxy Power System 4804AP H569-450
4 - List of Figures Issue 1 June 2000
Figure 13-9: Detail of DC Distribution Panel 13 - 11
Figure 13-10: Low Voltage Load Disconnect Contactor Control
Switches 13 - 12

Lucent Technologies Galaxy Power System 4804AP H569-450
Issue 1 June 2000 List of Tables - 1
List of Tables
Table 5-A: AC Input Panels 5 - 1
Table 6-A: Battery Connection Panels 6 - 1
Table 7-A: DC Distribution Panels 7 - 1
Table 9-A: Galaxy Power System 4804AP Specifications 9 - 1
Table 9-B: 596A Rectifier Specifications 9 - 3
Table 9-C: AC Input Panels 9 - 5
Table 9-D: Battery Connection Panels 9 - 5
Table 9-E: DC Distribution Panel 9 - 5
Table 11-A: Torque Settings for Metric Hardware 11 - 3
Table 11-B: GPS Mounting Specifications 11 - 6
Table 11-C: Mounting Plates for Unigy Batteries 11 - 6
Table 11-D: Cable Size and Termination Lug Requirements 11 - 11
Table 11-E: Connection Units 11 - 20
Table 12-A: GPS 4804AP System Replacement Parts 12 - 6
Table 12-B: Galaxy Millennium Controller Circuit Boards 12 - 7
Table 12-C: Galaxy Vector Controller Circuit Boards and
Temperature Module 12 - 7
Table 12-D: Product Documentation GPS 4804AP 12 - 8
Table 14-A: AC Alarms 14 - 3
Table 14-B: Battery Alarms 14 - 4
Table 14-C: Controller Alarms 14 - 6
Table 14-D: Distribution Alarms 14 - 12
Table 14-E: Rectifier Related Alarms 14 - 13
Table 14-F: Miscellaneous Alarms 14 - 19

Lucent Technologies Galaxy Power System 4804AP H569-450
2 - List of Tables Issue 1 June 2000
Table 15-A: AC Alarms 15 - 3
Table 15-B: Battery Alarms 15 - 4
Table 15-C: Controller Alarms 15 - 5
Table 15-D: Distribution Alarms 15 - 7
Table 15-E: Rectifier Related Alarms 15 - 8
Table 15-F: Miscellaneous Alarms 15 - 15

Lucent Technologies Galaxy Power System 4804AP H569-450
Issue 1 June 2000 Introduction 1 - 1
1 Introduction
GPS 4804AP Lucent Technologies developed the Galaxy Power System (GPS)
4804AP to support -48 volt telecommunications powering solutions for
Asia Pacific market. The GPS 4804AP combines 50 ampere,
fan-cooled, switch mode rectifiers, microprocessor control
technologies, battery and load disconnect/reconnect options, and a
comprehensive line of fuse and circuit breaker dc distribution options in
a modular front-access design. This modularity ensures easy access,
simplified installation and maintenance, and allows the system to
expand in capacity and features as power needs grow.
With 400-ampere maximum capacity, distribution flexibility, and
universal ac input capability, the GPS 4804AP supports switching,
transmission, and wireless applications in central office locations and
environmentally controlled remote sites (huts or vaults).
The main emphasis of this manual is to provide a general product
description that will familiarize the user with the main components of
the system and to provide guidelines for the basic maintenance of this
Galaxy Power System.
Figures 1-1 and 1-2 illustrate the GPS 4804AP with Millennium
Controller (with Battery Stand) and Vector Controller (without Battery
Stand).

Lucent Technologies Galaxy Power System 4804AP H569-450
1 - 2 Introduction Issue 1 June 2000
Figure 1-1: GPS 4804AP Cabinet with Galaxy Millennium
Controller (with Battery Stand)

Lucent Technologies Galaxy Power System 4804AP H569-450
Issue 1 June 2000 Introduction 1 - 3
Figure 1-2: GPS 4804AP Cabinet with Galaxy Vector Controller
(without Battery Stand)

Lucent Technologies Galaxy Power System 4804AP H569-450
1 - 4 Introduction Issue 1 June 2000
Customer Assistance Contacts
Customer Training Lucent Technologies offers customer training on this and other power
products. For information call 65-240-8680. This number is answered
from 8:30 a.m. until 5:30 p.m., Singapore Time, Monday through
Friday.
Customer Service Customers can call 65-240-8680 Services provided through this contact
include initiating the spare parts procurement process for out of service
emergencies, ordering Lucent Technologies documents, and providing
other product and service information. This number is answered from
8:30 a.m. until 5:30 p.m., Singapore Time, Monday through Friday.
Technical Support Technical support for Lucent Technologies customers is available
around the region during the normal product warranty period and also
while specific contractual agreements extend this service. Customers
can call 65-240-8680 to contact a product specialist to answer your
technical questions and assist in troubleshooting problems.
ProductRepairand
Return Repair and return service is provided for Lucent Technologies
customers around the region. Customers can 65-240-8680.
Alternatively, contact your local sales representative.
Warranty Service For domestic warranty service, contact your Warranty Service Manager
(WSM). For international warranty service, contact your sales
representative.
On-Line Power
Systems Product
Manuals
For Lucent Technologies users logging in from inside the corporate
firewall, the address of the “Power Systems On-Line Product Manuals”
page is http://www.cic.lucent.com/lineage.html. For customers logging
in from outside the firewall, the address is http://www.lucent8.com/
lineage.html. The annual subscription fee for access to this site is $25.
To obtain a password, follow the instructions on-line or call
1-888-Lucent8(1-888-582-3688). When prompted foranorder number,
enter or say “167-790-010.”