Lumberjack BTS210 Installation manual

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SAFETY AND OPERATING MANUAL
Table Saw
BTS210
ORIGINAL INSTRUCTIONS 04/06/19
BTS210

TABLE OF CONTENTS
Welcome to Lumberjack!
Dear customer, Congratulations on your purchase. Before using the
Product for the first time please be sure to read these instructions for use.
They provide you with all information necessary for using the product safely and to
ensure its long service life.
Closely observe all safety information in these instructions!
General Power Tool Safety Warnings………………………………….…......01
Symbols & Cable Rating Chart ……….……………………………………………06
Machine Details and Product features……….…………………………….….07
Assembly……………………………………………………………………………………..08
Operation…………………………………………………………………………………….09
Working advice……………………………………………………………………………10
Maintenance and Service…………………………………………………………….11
Lumberjack Guarantee…………………………………………………………………13
Declaration of conformity……………………………………………………………15
Parts list……………………………………………………………………………………...16
Parts Diagram………………………………………………………………………………19
BTS210

BTS210 01
GENERAL POWER TOOL SAFETY WARNINGS
WARNING Read all safety warnings and
all instructions
. Failure to follow the warnings
and instructions may result in electric shock, fire
and/or serious injury.
Save all warnings and instructions for
future reference
. The term "power tool" in
the warnings refers to your electric (corded)
power tool or battery-operated (cordless) power
tool.
1. Work area safety
a) Keep work area clean and well lit. Cluttered
or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or
fumes.
c) Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
2. Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do not use
any adapter plugs with grounded power tools.
Unmodified plugs and matching outlets will
reduce risk of electric shock.
b) Avoid body contact with grounded surfaces,
such as pipes, radiators, ranges and
refrigerators
.There is an increased risk of
electric shock if your body is grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords
increase the risk of electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of
electric shock.
f) If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk
of electric shock.
3. Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the influence of drugs, alcohol or medication. A
moment of inattention while operating power
tools may result in serious personal injury.
b) Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
c) Prevent unintentional starting. Ensure the
switch is in the off position before connecting to
power source and/or battery pack, picking up or
carrying the tool. Carrying power tools with your
finger on the switch or energising power tools that
have the switch on invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.

BTS210 02
e) Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving
parts.
g) If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
4. Power tool use and care
a) Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
b) Do not use the power tool if the switch does
not turn it on and off. Any power tool that
cannot be controlled with the switch is
dangerous and must be repaired.
c) Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts and
any other condition that may affect the power
tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are caused
by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier
g) Use the power tool, accessories and tool bits
etc. in accordance with these instructions, taking
into account the working conditions and the work
to be performed. Use of the power tool for
operations different from those intended could
result in a hazardous situation.
5. Service
a) Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
b) If the replacement of the supply cord is
necessary, this has to be done by the
manufacturer or its agent in order to avoid a
safety hazard.
GENERAL POWER TOOL SAFETY WARNINGS

BTS210 03
GENERAL POWER TOOL SAFETY WARNINGS
6. Additional Safety and working
Instructions
6.1. Dust from materials such as lead-containing
coatings, some wood types, minerals and
metals can be harmful to one’s health and
cause allergic reactions, leading to respiratory
infections and/or cancer. Materials containing
asbestos may only be worked by specialists.
Observe the relevant regulations in your country
for the materials to be worked.
6.2. Prevent dust accumulation at the
workplace. Dust can easily ignite.
7. Additional Warnings for Table Saws.
7.1. Never stand on the power tool.
Serious injuries can occur when the power tool
tips over or when inadvertently coming into
contact with the saw blade.
7.2. Take care that the blade guard operates
properly and can move freely.
Always adjust the blade guard in such a
manner that the face is loosely against the
work piece when sawing. Never clamp the
blade guard when it is open.
7.3. Never reach behind the saw blade in order
to hold the work piece, remove saw
Dust/wood chips or for any other reason.
Your hand may get caught in the rotating blade.
7.4. Guide the work piece against the saw
Blade only when the machine is switched on.
Otherwise there is a chance of kickback, when
the saw blade becomes wedged in the work
piece.
7.5. Keep handles dry, clean, and free from oil
and grease.
Greasy, oily handles are slippery causing loss of
control.
7.6. Operate the power tool only when the
work area to the work piece is clear of any
adjusting tools, wood chips, etc.
Small pieces of wood or other objects that come
in contact with the rotating saw blade can strike
the operator at high speed.
7.7. Only saw one work piece at a time. Work
pieces placed on top or aside of each other can
cause the saw blade to jam or the work pieces to
move against each other while sawing.
7.8. Always use the parallel guide or the angle
guide.
This improves the cutting accuracy and reduces
the possibility of saw blade binding.
7.9. Use the machine for grooving or rebating
only with an appropriately suitable protective
device (e. g. a tunnel blade guard).
7.10. Do not use the machine for cutting slots
(Stopped grooves).
7.11 Use the machine only for cutting the
materials listed under Intended Use.
Otherwise, the machine can be subject to
overload.

BTS210 04
GENERAL POWER TOOL SAFETY WARNINGS
7.12 If the saw blade should become jammed,
switch the machine off and hold the work
piece until the saw blade comes to a
complete stop. To prevent kick back, the work
piece may not be moved until after the
machine has come to a complete stop.
Correct the cause for the jamming of the saw
blade before restarting the machine.
7.13 Do not use dull, cracked, bent or
damaged saw blades.
Unsharpened or improperly set saw blades
produce narrow kerfs causing excessive
friction, blade binding and kickback.
7.14 Always use saw blade with correct size
and shape (diamond versus round) of arbour
hole.
Saw blades that do not match the mounting
hardware of the saw will run eccentrically,
causing loss of control.
7.15 Do not use high speed steel (HSS) saw
blade.
Such saw blades can easily break.
7.16 Do not touch the saw blade after
working before it has cooled. The saw blade
becomes very hot while working.
7.17 Never operate the machine without the
insert plate. Replace a defective insert plate.
Without flawless insert plates, injuries are
possible from the saw blade.
7.18 Store the machine in a safe manner
when not being used. The storage location
must be dry and lockable.
This prevents the machine from storage
damage, and from being operated by
untrained persons.
7.19 Never leave the machine before it has
come to a complete stop. Cutting tools that are
still running can cause injuries.
7.20 Never use the machine with a damaged
cable. Do not touch the damaged cable and pull
the main plug when the cable is damaged while
working.
Damaged cables increase the risk of an electric
shock.
8. Safety Warnings for Lasers
The mitre saw has a built‐in laser light. The laser
is CLASS 2. These lasers do not normally present
an optical hazard. However, DO NOT stare at the
beam, as this can cause flash blindness.
8.1 Do not remove or deface any product
labels. Removing product labels increases the
risk of exposure to laser radiation.
8.2 The laser beam can be harmful to the eyes.
Always avoid direct expose to eyes. Do not
project the laser beam directly into the eyes or
at any object other than the work piece.
8.3 Do not look directly into the laser‐beam‐
output aperture during operation.
8.4 Turn the laser on only when making cuts.
The laser on the mitre saw is not a toy. Always
keep it out of the reach of children. The laser
light emitted from this device should never be
directed toward any person for any reason.

BTS210 05
GENERAL POWER TOOL SAFETY WARNINGS
8.5 Be sure that the laser beam is aimed at a
work piece (such as wood or a rough‐coated
surface) that does not have a reflective
surface.
8.6 Do not use on materials that have shiny,
reflective surfaces, such as sheet metal.
The reflective surface could reflect the beam
back at the operator. Be aware that laser light
reflected off of a mirror or any other reflective
surfaces can also be dangerous.
8.7 Always wear laser‐protective eyewear
when working on or near reflective surfaces.
8.8 Do not attempt to activate the laser when
the tool housing is removed.
8.9 The laser is activated by means of a
button switch that is independent of the main
switch for the saw.
8.10 Do not replace the laser light assembly
with a different one. Any repairs must be
carried out by the laser manufacturer or an
authorized service agent.
8.11 Do not attempt to repair the laser guide
by yourself.
8.12 Do not attempt to change any parts of
the laser guide.

SYMBOLS AND POWER RATING CHART
Wear a dust mask Caution! Exposed saw blade. Risk of injury
Refer to instruction manual Double insulated Class II product
Caution –sharp protective gloves when adjusting sharp blade
Use table saw adjustable guard
Wear ear protection Do not dispose of in household waste
TS254SE 06
BTS210 06

TS254SE 08
BTS210 07
MACHINE DETAILS AND PRODUCT FEATURES
Machine Details
Specifications:
Mains Voltage ‐ 230V / 50Hz
Power Consumption ‐ 1200W
No Load Speed ‐ 4800rpm
Blade Spec ‐ 210x30x2.5mm
Cutting Capacity:
At 90 degrees ‐ 48mm
At 45 degrees ‐ 45mm
Table Size‐ 525x400mm
Table Size with Extension ‐ 525x470mm
Max Table Size with Extension‐ 525x625mm
Nett Weight ‐ 16.0kg
A weighted sound pressure level LpA: 93.2
dB(A)
A weighted sound power level LwA: 106.2
dB(A)
Package Contents:
210mm Table Saw
Push Stick
Stop
Stop Bar
Rip Fence
Blade Wrench
Product Features
1. Saw Table
2. Protective Cover
3. Push Stick
4. Saw Blade
5. Splitting Wedge
6. Stage Centre
7. Longitudinal Stop
8. Main Connection
9. Frame
10. on/off Switch
11. Height Adjustment Handle
12. Angle Adjusting Wheel
13. Scale for Angle Adjustment
14. Locking Handle
15. Grip
16. Rip Fence
17. Overload Switch
18. Table Extension
19. Fold‐out Support Feet
20. Stop Bar
Intended Use
The power tool is intended as a stationary
machine for making straight lengthways and
crossways cuts in wood. The capacity of the
power tool is designed for sawing hardwood and
softwood. The power tool is not suitable for
cutting aluminium or other non‐ferrous metals
or alloys.

BTS210 08
ASSEMBLY
Avoid unintentional starting of the
machine. During assembly and for all
work on the machine, the power plug
must not be connected to the mains
supply.
Carefully remove all parts included in the
delivery from their packaging.
Remove all packaging material from the
machine and the accessories provided.
Before starting the operation of the machine
for the first time, check if all parts listed in the
box content section have been supplied.
Note: Check the power tool for possible
damage. Before further use the machine,
check that all protective devices are fully
function. Any lightly damaged parts must be
carefully checked to ensure flawless operation
of the tool. All parts must be properly
mounted and all conditions fulfilled that
ensure faultless operation.
Damaged protective devices and parts must be
immediately replaced by an authorised service
centre.
Assembling the Protective Cover
–Place protective cover (
2) above the splitting
wedge (
5
), so that the screw fits into the slit of
the splitting wedge.
–Push the Protective cover (
5) in to the
bottom of the opening.
–Screw the wing nut on so that the cover sits on
the table top (
1).
–Make sure the cover moves up when work
pieces are pushed through the saw.
Assembling the Longitudinal Stop
–Using the star grip screws (
27), mount the
clamping claws (
26) to the stop tube (28) on
both sides.
–Using these claws mount the longitudinal stop
(
7) laterally to the table top. Then tighten the
star grip screws to secure.
Assembling the Rip Fence
–Insert the rip fence (
16) in to the groove on
the table top (
1).
–Loosen adjustment knob (
24) to adjust the
angle of the rip fence then retighten once
desired angle is set.

–You can now use stop bar (
20) to guide the
work piece through an angled cut.
Setting the Table Extension
–For wide work piece the table extension
should be used
–Loosen the knurled screws underneath the
extension.
–Pull out the table extension and unfold the
support legs.
–Adjust the feet to set the extension table flat
–Retighten the knurled knobs to lock the
extension in place
Setting the Longitudinal Stop (20)
The stop has two different guide surfaces
which are set up like this:
–For thick materials
–For thin materials
Operation
Adjusting the Cutting Height
–The saw blade can be adjusted to the required
height by turning the height adjustment handle
(
11)
–Rotate anti‐clockwise to raise the blade, and
clockwise to lower the blade.
Adjusting the Blade Angle
–Loosen locking handle (
14).
BTS210 09
ASSEMBLY & OPERATION

BTS210 10
OPERATION & WORKING ADVICE
–Adjust the angle of the blade by turning
adjusting handle (
12), until you achieve the
desired angle, displayed on scale (
13), and
then tighten the locking handle (
14
) to lock the
blade into position.
Working Advice
General Sawing Instructions
–For all cuts, it must first be
ensured that the saw blade at no
time can come in contact with the
stops or other machine parts.
–Use the machine for grooving or
rebating only with an appropriately
suitable protective device (e. g. a
tunnel blade guard).
–Do not use the machine for
cutting slots (stopped grooves).
Protect the saw blade against impact and
shock.
Do not subject the saw blade to lateral
pressure.
The riving knife must be in alignment with
the saw blade to avoid jamming of the
work piece.
Do not saw warped/bent work pieces. The
work piece must always have a straight
edge to face against the parallel guide.
Always keep/store the push stick with the
power tool.
Position of the Operator
–Do not stand in a line with the saw
blade in front of the machine. Always
stand aside of the saw blade.
This protects your body against possible
kickback.
–Keep hands, fingers and arms away from
the rotating saw blade. Observe the
following instructions:
–Hold the work piece securely with both
hands and press it firmly against the saw
table.
–When sawing narrow work pieces and
bevel angles, always use the supplied
hold‐
down stick
.

BTS210 11
Maintenance and Service
Before any work on the machine itself,
pull the mains plug.
If the machine should fail despite the care
taken in manufacturing and testing
procedures, repair should be carried out by an
approve service centre.
–Store the tool, instruction manual and
accessories in a secure place. In this way you
will always have all the information and parts
on hand.
Calibrating the Angle Finder for the
Saw Blade
–Raise the blade to its highest setting.
–Using a set square (or similar device) set the
angle of the saw blade to be at right angles to
the saw table.
–Adjust Angle Pointer (
21) to zero.
Changing the Blade
–Loosen the four screws (
21) and flip the saw
blade cover up.
–Place the spanner (
22) on the clamping nut
whilst holding the sidewinder key (
23
) against it
–Loosen this nut and remove the flange to
detach the saw blade. This needs to be pulled
diagonally downwards to clear the access port.
–Clean both flanges before mounting a new
blade.
–Repeat step above in reverse order to mount
the new blade.

BTS210 12
Maintenance and Service
Adjusting the Splitting Wedge
–Remove protective cover (
2
) by reversing the
instruction mention earlier in this manual.
–Remove the eight screws that hold the stage
centre (
6) in place, and then remove the stage
centre (
6).
–Loosen the two screws that sit inside so that
the splitting wedge (
5) moves freely.
–adjust the splitting wedge (
5) so that the gap
between this and the blade in between 3 and
5mm as shown below.
–Tighten the screws holding the splitting wedge
(
5), then reassembly the machine.
Please note this should be done every
time a blade is changed.
Cleaning
–For safe and proper working, always keep the
power tool and its ventilation slots clean.
–Remove dust and chips after each working
procedure by blowing out with compressed air
or with a brush.

BTS210 13
LUMBERJACK GUARANTEE
1. Guarantee
1.1 Lumberjack guarantees that for a
period of 12 months from the date of
purchase the components of
qualifying products (see clauses 1.2.1
to 1.2.8) will be free from defects
caused by faulty construction or
manufacture
1.2 During this period, Lumberjack, will
repair or replace free of charge any
parts which are proved to be faulty
in accordance with paragraph 1.1
providing that:
1.2.1 You follow the claims procedure
set out in clause 2.
1.2.2 Lumberjack and its Authorised
Dealers are given reasonable
opportunity after receiving notice
of the claim to examine the
product.
1.2.3 If asked to do so by lumberjack or
its Authorised Dealer, you return
the product at your own cost to
Lumberjack’s or the supplying
Authorised Dealer’s Premises -
For the examination to take place clearly
stating the Returns Material Authorisation
Number given.
1.2.4 The fault in question is not caused by
industrial use, accidental damage, fair wear
and tear, wilful damage, neglect, incorrect
electrical connection, misuse, alteration or
repair of the product without approval.
1.2.5 The product has been used in a
domestic environment only.
1.2.6 The fault does not relate to
consumable items such as blades, bearings,
drive belts or other wearing parts which
can reasonably be expected to wear at
different rates depending on usage.
1.2.7 The product has not been used for
hire purposes.
1.2.8 The product has been purchased by
you, as the guarantee is not transferable
from a private sale.

BTS210 14
LUMBERJACK GUARANTEE
2. Claims Procedure
2.1 In the first instance please contact the
Authorised Dealer who supplied the product to
you. In our experience many initial problems
with machines that are thought to be fault due
to faulty parts are actually solved by correct
setting up or adjustment of the machine. A good
Authorised Dealer should be able to resolve the
majority of these issues much more quickly than
processing a claim under the guarantee. If a
return is requested by the Authorised Dealer or
Lumberjack, you will be provided with a Returns
Material Authorisation Number which must be
clearly stated on the returned package, and any
accompanying correspondence. Failure to
provide a Returns Material Authorisation
Number may result in item being refused
delivery.
2.2 Any issues with the product resulting in a
potential claim under the guarantee must be
reported to the Authorised Dealer from which it
was purchased within 48 hours of receipt.
2.3 If the authorised Dealer who supplied the
product to you has been unable to satisfy your
query, any claims made under this guarantee
should be made directly to Lumberjack. The
claim itself should be made in a letter setting out
the date and place of purchase, giving a brief
explanation of the problem which has led to the
claim.
2.4 Please note that it is essential that the letter of
claim reaches Lumberjack on the last day of this
guarantee at the latest. Late claims will not be
considered.
3. Limitation of Liability.
3.1 We only supply products for domestic and
private use. You agree not to use the product for
any commercial, business or resale purposes and
we have no liability to you for any loss of profit,
loss of business, business interruption or loss of
business opportunity.
3.2 This guarantee does not confer any rights
other than these expressly set out above and does
not cover any claims for consequential loss or
damage. This guarantee is offered as an extra
benefit and does not affect your statutory rights
as a consumer.
4. Notice
This guarantee applies to all product purchased
from an Authorised Dealer of Lumberjack within
the United Kingdom. Terms of guarantee may vary
in other countries.

BTS210 15

BTS210 16
PARTS LIST

BTS210 17
PARTS LIST

BTS210 18
PARTS LIST