Lumberjack RSS150 User manual

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RSS150
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Conformity……………………………………………...
Table of Contents
MachineDetails..………….................................................. 01
GeneralPowerToolSafetyWarnings............................... 02
UsinganExtensionCable................................................. 06
Assembly.………………………................................................ 07
Operation.…………………….................................................. 09
MaintenanceandService................................................. 11
LumberjackGuarantee….................................................. 12
Declarationof  15
PartsList……………………….................................................. 16
PartsDiagram……………….................................................. 18
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Range
1
WelcometoLumberjack!
ThankyouforpurchasingthisLumberjack
product,wehopeyouenjoymanyyearsof
creativeandproductiveuse.
Pleasereadthismanualthoroughlyandkeep
foryourreference.
MachineDetails
Specifications:
MainsVoltage‐  230V(50Hz)
PowerConsumption‐ 850W
NoLoadSpeed‐2700rpm 
Max.CuttingDepth‐ 
Wood‐ 115mm
Aluminum‐ 15mm
Steel‐ 15mm
GrossWeight‐  3.6kg
NettWeight‐  3.0kg
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PackageContents:
4mmHexKey
150mmWoodBlade
150mmMetalBlade
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IntendedUse
Themachinehasbeendesignedfortheuse
ofsandingwood,plastics,metalandpainted
surfaces.
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ProductFeatures
1. Handle
2. On/OffSwitch
3. RotationReleaseSwitch
4. Blade
5. FrontGrip
6. HexKey
7. QuickReleaseBladeHolder
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Speed ‐ 800‐2700rpm

2
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Danger!‐Readtheoperatinginstructionsto
reducetheriskofinjury
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Caution!Weareardefenders.Theimpactofnoise
cancausedamagetohearing.
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Caution!Wearadustmask.
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Caution!Wearsafetygoggles.
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Caution!Riskofinjury!Donotreachintothe
runningsawblade.
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GeneralPowerToolSafetyWarnings
Readallsafetywarningsandallinstructions
–Failuretofollowthewarningsand
instructionsmayresultinelectricshock,fire
and/orseriousinjury.
Saveallwarningsandinstructionsforfuture
reference.
Theterm“powertool”inthewarningsrefers
toyourmainsoperatedorbatteryoperated
powertool.
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1.WorkAreaSafety
1.1Keepworkareacleanandwelllit.
Clutteredordarkareasinviteaccidents.
1.2Donotoperatethepowertoolin
explosiveatmospheres,suchasinthe
presenceofflammableliquids,gasesordust.
Powertoolscreatesparkswhichmayignite
thedustorfumes.
1.3Keepchildrenandbystandersaway
whileoperatingapowertool.Distractions
cancauseyoutolosecontrolofthepower
tool.
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2.ElectricalSafety
2.1Powertoolplugsmustmatchtheoutlet.
Nevermodifythepluginanyway.Donot
useanyadaptorplugswithearthed

3
(grounded)powertools.Unmodifiedplugs
andmatchingoutletswillreduceriskof
electricshock.
2.2Avoidbodycontactwithearthedor
groundedsurfaces,suchaspipes,radiators,
rangesandrefrigerators.Thereisan
increasedriskofelectricshockifyourbodyis
earthedorgrounded
2.3Donotexposepowertoolstorainor
wetconditions.Waterenteringapowertool
willincreasetheriskofelectricshock.
2.4Donotabusethecord.Neverusethe
cordforcarrying,pullingorunpluggingthe
powertool.Keepcordawayfromheat,oil,
sharpedgesandmovingparts.Damagedor
entangledcordsincreasetheriskofelectric
shock.
2.5Whenoperatingapowertooloutdoors,
useanextensioncordsuitableforoutdoor
use.Usingacordsuitableforoutdooruse
reducestheriskofelectricshock.
2.6Ifoperatingapowertoolinadamp
locationisunavoidable,usearesidual
currentdevice(RCD)protectedsupply.Use
ofanRCDreducestheriskofelectricshock.
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3.PersonalSafety
3.1Stayalert,watchwhatyouaredoingand
usecommonsensewhenoperatingapower
tool.Donotuseapowertoolwhileyouare
tiredorundertheinfluenceofdrugs,
alcoholormedication.Amomentof
inattentionwhilstoperatingpowertoolsmay
resultinseriouspersonalinjury.
3.2Usepersonalprotectiveequipment
(PPE).Alwaysweareyeprotection.
Protectiveequipmentsuchasdustmasks,
non‐skidshoes,hardhats,orhearing
protectionusedforappropriateconditions
willreducetheriskofpersonalinjuries.
3.3Preventunintentionalstarting.Ensure
theswitchisintheoffpositionbefore
connectingtopowersourceand/orbattery
pack,pickinguporcarryingtool.Carrying
powertoolswithyourfingerontheswitchor
energisingpowertoolsthathavetheswitch
oninvitesaccidents.
3.4Removeanyadjustingkeyorwrench
beforeturningthepowertoolon.Awrench
orakeyleftattachedtoarotatingpartofthe
powertoolmayresultinpersonalinjury.
3.5Donotoverreach.Keepproperfooting
andbalanceatalltimes.Thisenablesbetter

4
controlofthepowertoolinunexpected
situations.
3.6Dressproperly.Donotwearloose
clothingorjewellery.Keepyourhair,
clothingandglovesawayfrommovingparts.
Looseclothes,jewelleryorlonghaircanbe
caughtinmovingparts.
3.7Ifdevicesareprovidedforthe
connectionofdustextractionandcollection
facilities,ensuretheseareconnectedand
properlyused.Useofdustcollectioncan
reducedust‐relatedhazards.
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4.PowerToolUseandCare
4.1Donotforcethepowertool.Usethe
correctpowertoolforyourapplication.The
correctpowertoolwilldothejobbetterand
saferattherateforwhichitwasdesigned.
4.2Donotusethepowertooliftheswitch
doesnotturnitonandoff.Anypowertool
thatcannotbecontrolledwiththeswitchis
dangerousandmustberepaired.
4.3Disconnecttheplugfromthepower
sourceand/orbatterypackfromthepower
toolbeforemakinganyadjustments,
changingaccessories,orstoringpowertools.
Suchpreventivesafetymeasuresreducethe
riskofstartingthepowertoolaccidentally.
4.4Storeidlepowertoolsoutofthereach
ofchildrenanddonotallowpersons
unfamiliarwiththepowertoolorthese
instructionstooperatethepowertool.
Powertoolsaredangerousinthehandsof
untrainedusers.
4.5Maintainpowertools.Checkfor
misalignedorbindingofmovingparts,
breakagesofpartsandanyothercondition
thatmayaffectthepowertool’soperation.
Ifdamaged,havethepowertoolrepaired
beforeuse.Manyaccidentsarecausedby
poorlymaintainedpowertools.
4.6Keepcuttingtoolscleanandsharp.
Properlymaintainedcuttingtoolswithsharp
cuttingedgesarelesslikelytobindandare
easiertocontrol.
4.7Usethepowertool,accessoriesandtool
bitsetc.inaccordancewiththese
instructions,takingintoaccountthe
workingconditionsandtheworkperformed.
Useofthepowertoolforoperations
differentfromthoseintendedcouldresultin
ahazardoussituation.
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5
5.BatteryToolUseandCare.
5.1Rechargeonlywiththechargerspecified
bythemanufacturer.Achargerthatis
suitableforonetypeofbatterypackmay
createariskoffirewhenusedwithanother
batterypack.
5.2Usepowertoolsonlywithspecifically
designatedbatterypacks.Useofanyother
batterypacksmaycreateariskofinjuryor
fire.
5.3Whenbatterypackisnotinuse,keepit
awayfromothermetalobjects,likepaper
clips,coins,keys,nails,screwsorother
smallmetalobjectthatcanmakea
connectionfromoneterminaltoanother.
Shortingthebatteryterminalstogethermay
causeburnsorafire.
5.4Underabusiveconditions,liquidmaybe
ejectedfromthebattery;Avoidcontact.If
contactaccidentallyoccurs,flushwith
copiousamountsofwater.Ifliquidcontacts
eyes,seekmedicalhelpimmediately.Liquid
ejectedfromthebatterymaycauseirritation
orburns.
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6.Service
6.1Haveyourpowertoolsservicedbya
qualifiedrepairpersonusingonlyidentical
replacementparts.Thiswillensurethat
thesafetyofthepowertoolismaintained.
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7.AdditionalSafetyandWorking
Instructions
7.1Dustsfrommaterialssuchas
lead‐containingcoatings,somewoodtypes,
mineralsandmetalscanbeharmfultoone’s
healthandcauseallergicreactions,leading
torespiratoryinfectionsand/orcancer.
Materialscontainingasbestosmayonlybe
workedbyspecialists.Observetherelevant
regulationsinyourcountryforthematerials
tobeworked.
7.2Preventdustaccumulationatthe
workplace.Dustscaneasilyignite.
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8AdditionalWarningsforReciprocating
Saws
8.1Fullyreadandunderstandthemanual,
andthesawslimits.Thiswilllimittheriskof
electricshock,fireorotherseriousinjuries.
8.2AlwayswearPPE.Wearingeye,earand
anyotherpersonalprotectiveequipmentwill
reducetherickofinjurycausedbyaccidents.

6
8.3Alwaysunplugthetoolfromthesocket
whenchangingthebladeormakingany
adjustmentstothetool.
8.4Donotwearlooseclothingorjewellery
whenoperatingthetool.Thesecanbecome
caughtinthetoolandcauseseriousharm.
8.5Holdthetoolbytheinsulatedgripping
surfaceswhenoperating.Toreducetherisk
ofshock.
8.6Neverholdtheworkpieceinonehand
andusethetoolintheother.Alwaysuse
twohandstooperatethemachine.
8.7Alwaysmakesuretheworkpieceisone
material,i.e.wooditemsarefreeofnails
etc.Cuttingthroughanailcancausethe
tooltojumpanddamagetheblade.
8.8Alwaysmakesurethebladeclampis
holdingthebladesecurely.Loosebladescan
bethrownviolentlyfromthetool.
8.9Neverusedullordamagedblades.
8.10Nevertouchthebladeduringor
immediatelyafteruse.Thefriction
generatedcausedthebladetobecomevery
hot.
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UsinganExtensionCable
–Ifanextensioncableisrequired,usean
approvedtriplecoreextensioncablesuitable
forthepowerinputofthetool.
–Groundedtoolsalwaysrequireathreewire
extensioncable.
–Asthedistancefromthesupplyoutlet
increaseyoumustuseaheaviergauge
extensioncable.Usingextensioncables
withinadequatelysizedwirecausesaserious
dropinvoltage,resultinginlossofpowerand
possibletooldamage.
–Thesmallerthegaugenumberofthewire
thegreaterthecapacityofthecord.
–Whenusingacablereel,alwaysunwindthe
cablecompletely.






7
CableRatingChart
Amperes7.5m15m25m30m45m60m
0–2.0666666
2.1–3.4666666
3.5–5.066661015
5.1–7.1101010101515
7.1–
12.0
151515152020
12.1–
20.0
2020202025‐














Assembly
Avoidunintentionalstartingofthemachine.
Duringassemblyandforallworkonthe
machine,thepowerplugmustnotbe
connectedtothemainssupply.
Carefullyremoveallpartsincludedinthe
deliveryfromtheirpackaging.
Removeallpackagingmaterialfromthe
machineandtheaccessoriesprovided.
Beforestartingtheoperationofthemachine
forthefirsttime,checkifallpartslistedin
theboxcontentsectionhavebeensupplied
Note:Checkthepowertoolforpossible
damage.Beforefurtheruseofthemachine,
checkthatallprotectivedevicesarefully
functional.Anylightlydamagedpartsmust
becarefullycheckedtoensureflawless
operationofthetool.Allpartsmustbe
properlymountedandallconditionsfulfilled
thatensurefaultlessoperation.
Damagedprotectivedevicesandpartsmust
beimmediatelyreplacedbyanauthorised
servicecentre.


8
InstallingaBlade
‐Rotatethebladelockingsleeve(1)
clockwise.
‐Insertthebladeintothebladeslot(3)asfar
asitwillgo.

‐Releasethebladelockingsleeve.
‐Pullonthebladetomakesurethatitis
secureonthetool.
AdjustingthePivotingShoe.
Thepivotingshoewillpivottofollowthe
workpiece.Thisactionallowforamore
controlledcut.Thepivotingshoecanbe
adjustedinandouttoallowthebladetobe
usedatdifferentpoints,allowingtheblade
tobeusedforlonger.

‐Withthehexkeyloosenthepivotingshoe
lock(2).
‐Slidethepivotingshoeinandoutuntilitis
intheappropriateposition.
‐Locktheshoeinplaceusingthehexkey.







Seting
9
Operation
VariableSpeedControl
Setthespeedofthetoolbyturningthedial
totheappropriatespeed. “1”forslow
speeds,“3”formediumspeedsand“MAX”
forhighestspeed.

StartingtheSaw
Beforethetriggercanbedepressedfirstthe
lockoffbuttonwillneedtobepressedand
heldinuntilthetriggerisdepressed.




PivotingtheBodyoftheSaw
Thefrontendofthissawcanberotatedto
matchtheenvironmentyouneedtoworkin.
Thiscanbesetto0°,45°,90°,135°,180°,
‐45°,‐90°and‐135°.
‐Pullbacktherotationlockingbutton(1).

‐Rotatethehandletothedesiredpointthen
letgooftherotationlockingbutton.
‐Youwillseemarkingsonthebodyto
indicatethelockingpositions,oncethe
rotationlockingbuttonisreleasedtryto
rotatethehandleuntilitlockintoposition.






10
Cutting
GeneralCutting
‐Makesuretheworkpieceissecurely
clamped.
‐Alwayskeepthesawawayfromthebody
andgrippedintwohands.
‐Makesurethesawisuptospeedbefore
tryingtocut.
‐Donotforcethesawthroughthematerial
allowthesawtodothework.

PlungeCutting
‐Makesuretheworkpieceisclamped
securelywithnothingunderwherethe
plungecutistobemade.
‐Holdthesawhorizontallyatfirstandlineup
theblade,startthesawthenbringthesaw
vertical usingthebottomofthepivotingshoe.


MetalCutting
‐Makesuretheworkpieceisclamped
securely,andthecorrectbladeisinstalledin
thesaw.
‐Donotforcethesawthroughthemetal
allowthebladeandthesawtocutapplying
onlyenoughforceasisneeded.
‐Useaslowtomediumspeed.







reciprocating saw.
11
MaintenanceandService
Beforeanyworkonthemachineitself,pull
themainsplug.
Ifthemachineshouldfaildespitethecare
takeninmanufacturingandtesting
procedures,repairshouldbecarriedoutby
anapproveservicecentre.
‐Regularlychecktoseeifanydustorforeign
matterhasenteredthegrillsnearthemotor
andaroundthetriggerswitch.Useasoft
brushtoremoveanyaccumulateddust.
Wearsafetyglassestoprotectyoureyes
whilstcleaning.
‐Re‐lubricateallmovingpartsatregular
intervals.
‐Ifthebodyofthesanderneedscleaning,
wipeitwithasoftdampcloth.Amild
detergentcanbeusedbutnothinglike
alcohol,petrolorotherabrasivecleaning
agents.Neverusecausticagentstoclean
plasticparts.
CAUTION!Watermustnevercomeinto
contactwiththe 

MaterialsYouCanCut
Thereciprocatingsawisaversatiletoolthat
allowsyoutocutmanydifferenttypesof
material,someofwhichare

‐Woodproducts,likelumber,hardwodds,
plywoods,andcompositeboards.
‐Drywall
‐Fibreboardsandplastics
‐Metals,likepipes,steelrods,sheetsteel,
aluminium,brassandcopper.

Pleasenotetheserequiredifferentbladesfor
eachoperation.








12
LumberjackGuarantee
1.Guarantee
1.1Lumberjackguaranteesthatforaperiod
of12monthsfromthedateofpurchasethe
componentsofqualifyingproducts(see
clauses1.2.1to1.2.8)willbefreefrom
defectscausedbyfaultyconstructionor
manufacture.
1.2.Duringthisperiod,Lumberjack,will
repairorreplacefreeofchargeanyparts
whichareprovedtobefaultyinaccordance
withparagraph1.1providingthat:
1.2.1Youfollowtheclaimsproceduresetout
inclause2
1.2.2LumberjackanditsAuthorisedDealers
aregivenreasonableopportunityafter
receivingnoticeoftheclaimtoexaminethe
product
1.2.3IfaskedtodosobyLumberjackorits
AuthorisedDealer,youreturntheproductat
yourowncosttoLumberjack’sorsupplying
AuthorisedDealer’spremises,forthe
examinationtotakeplaceclearlystatingthe
ReturnsMaterialAuthorisationnumber
given.
1.2.4Thefaultinquestionisnotcausedby
industrialuse,accidentaldamage,fairwear
andtear,wilfuldamage,neglect,incorrect
electricalconnection,misuse,alterationor
repairoftheproductwithoutapproval.
1.2.5Theproducthasbeenusedina
domesticenvironmentonly.
1.2.6Thefaultdoesnotrelatetoconsumable
itemssuchasblades,bearings,drivebeltsor
otherwearingpartswhichcanreasonablybe
expectedtowearatdifferentrates
dependingonusage.
1.2.7Theproducthasnotbeenusedforhire
purposes.
1.2.8Theproducthasbeenpurchasedbyyou,
astheguaranteeisnottransferablefroma
privatesale.

2.ClaimsProcedure
2.1Inthefirstinstancepleasecontactthe
AuthorisedDealerwhosuppliedtheproduct
toyou.Inourexperiencemanyinitial

13
problemswithmachinesthatarethoughtto
befaultyduetofaultypartsareactually
solvedbycorrectsettinguporadjustmentof
themachine.AgoodAuthorisedDealer
shouldbeabletoresolvethemajorityof
theseissuesmuchmorequicklythan
processingaclaimundertheguarantee.Ifa
returnisrequestedbytheAuthorisedDealer
orLumberjack,youwillbeprovidedwitha
ReturnsMaterialAuthorisationnumber
whichmustbeclearlystatedonthereturned
package,andanyaccompanying
correspondence.FailuretoprovideaReturns
MaterialAuthorisationnumbermayresultin
itembeingrefuseddelivery.
2.2Anyissueswiththeproductresultingina
potentialclaimundertheguaranteemustbe
reportedtotheAuthorisedDealerfrom
whichitwaspurchasedwithin48hoursof
receipt.
2.3IftheAuthorisedDealerwhosuppliedthe
producttoyouhasbeenunabletosatisfy
yourquery,anyclaimsmadeunderthis
Guaranteeshouldbemadedirectlyto
Lumberjack.Theclaimitselfshouldbe
madeinalettersettingoutthedateand
placeofpurchase,givingabriefexplanation
oftheproblemwhichhasledtotheclaim.
Thislettershouldbethensentwithproofof
purchasetoLumberjack.Ifyouincludea
contactnumberwiththisitwillspeedup
yourclaim.
2.4Pleasenotethatitisessentialthatthe
letterofclaimreachesLumberjackonthelast
dayofthisGuaranteeatthelatest.Late
claimswillnotbeconsidered.

3.LimitationofLiability
3.1Weonlysupplyproductsfordomestic
andprivateuse.Youagreenottousethe
productforanycommercial,businessor
resalepurposesandwehavenoliabilityto
youforanylossofprofit,lossofbusiness,
businessinterruptionorlossofbusiness
opportunity.
3.2ThisGuaranteedoesnotconferanyrights
otherthantheseexpresslysetoutaboveand
doesnotcoveranyclaimsforconsequential
lossordamage.ThisGuaranteeisofferedas
anextrabenefitanddoesnotaffectyour
statutoryrightsasaconsumer.


14
4.Notice
ThisGuaranteeappliestoallproduct
purchasedfromanAuthorisedDealerof
LumberjackwithintheUnitedKingdom.
TermsofGuaranteemayvaryinother
countries.







15
CEDECLARATIONOFCONFORMITY

DeclaresthattheReciprocatingSaw(RSS150)
IsincompliancewiththeregulationsincludedintheDirectives:2006/42/EC

ECDECLARATIONOFCONFORMITY
CertificateforEC‐typeexaminationdeliveredbyTÜVRheinlandLGAProductsGmbh–Tillystraße2
–90431Nürnberg(RegistrationNo.:AN502277100001)
Person who declares: Bill Evans


01.05.2016
TheDirector





TOOLSAVE
UnitC,MandersInd.Est.,
OldHeathRoad,Wolverhampton,
WV12RP.
Tel:01902450470

16
PartsList
No. Description No. Description
1 Cord sleeve 27 Lower cover
2 Cord & plug 28 Tapping screw ST3.9x25
3 Allen key 29 Terminal block
4 Tapping screw ST3.9x14 30 Switch
5 Cord clamp 31 Spring washer ￠10
6 Left hand housing 32 Bearing6200-2Z
7 PCB 33 Bearing clamp
8 Tapping screw ST2.9x9 34 Screw M5x8
9 Limit stop 35 Rotor
10 Right hand housing 36 Carbon brush
11 Tapping screw ST2.9x9 37 Brush holder
12 Cord clamp 38 Brush holder support
13 Motor housing 39 Brusher holder support clamp
14 Stator 40 Tapping screw ST2.9x9
15 Air guiding ring 41 Bearing 608-2Z
16 Tapping screw M5x12 42 Bearing sleeve
17 Base plate assy 43 Screw M5x12
18 Adjusting screw M5x12 44 Spring washer ￠5
19 Spring washer ￠5 45 Bearing washer
20 Soft sheath support 46 Bearing 6000-2Z
21 Screw cover 47 Bearing6201-2Z
22 Soft sheath 48 Spindle
23 Lock knob 49 Big gear
24 Spring 50 Pin
25 Tapping screw ST3.9x19 51 Loop
26 Gear box 52 Back reciprocating lever
support

17
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No. Description No. Description
53 Screw M5x12 62 Pin
54 Back clamping plate 63 Spring washer ￠11
55 Tapping screw ST3.9x35 64 Bottom cover
56 Gear box cover 65 Spring
57 Plunger assy 66 Blade sleeve
58 Front clamping plate 67 Slevee
59 Front reciprocating lever support 68 Top cover
60 Ball ￠4 69 Spring washer ￠12
61 Ball ￠5 70 Blade
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18
PartsDiagram
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