Lumberjack CS185 Installation manual

CS185
185mm Circular Saw
CS185
ORIGINAL INSTRUCTIONS
SAFETY AND OPERATING MANUAL

CS185
TABLE OF CONTENTS
Welcome to Lumberjack!
Dear customer, Congratulations on your purchase. Before using the
product for the first time please be sure to read these instructions for use.
They provide you with all information necessary for using the product safely and to
ensure its long service life.
Closely observe all safety information in these instructions!
General Power Tool Safety Warnings………………………………….…......01
Symbols & Cable Rating Chart ……….…………………………………….………04
Machine Details and Product Features……….…………………………….….05
Operation…………………………………………………………………………………..07
Maintenance and Service…………………………………………………………..10
Lumberjack Guarantee………….…………………………………………………….11
Declaration of Conformity……………………………………………………………13

CS185 01
GENERAL POWER TOOL SAFETY WARNINGS
WARNING Read all safety warnings and
all instructions
. Failure to follow the warnings
and instructions may result in electric shock, fire
and/or serious injury.
Save all warnings and instructions for
future reference
. The term "power tool" in
the warnings refers to your electric (corded)
power tool or battery-operated (cordless) power
tool.
1. Work area safety
a) Keep work area clean and well lit. Cluttered
or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or
fumes.
c) Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
2. Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do not use
any adapter plugs with grounded power tools.
Unmodified plugs and matching outlets will
reduce risk of electric shock.
b) Avoid body contact with grounded surfaces,
such as pipes, radiators, ranges and
refrigerators
. There is an increased risk of
electric shock if your body is grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords
increase the risk of electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of
electric shock.
f) If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk
of electric shock.
3. Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the influence of drugs, alcohol or medication. A
moment of inattention while operating power
tools may result in serious personal injury.
b) Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
c) Prevent unintentional starting. Ensure the
switch is in the off position before connecting to
power source and/or battery pack, picking up or
carrying the tool. Carrying power tools with your
finger on the switch or energising power tools that
have the switch on invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.

CS185 02
GENERAL POWER TOOL SAFETY WARNINGS
e) Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving
parts.
g) If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
4. Power tool use and care
a) Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
b) Do not use the power tool if the switch does
not turn it on and off. Any power tool that
cannot be controlled with the switch is
dangerous and must be repaired.
c) Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts and
any other condition that may affect the power
tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are caused
by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits
etc. in accordance with these instructions, taking
into account the working conditions and the work
to be performed. Use of the power tool for
operations different from those intended could
result in a hazardous situation.
5. Service
a) Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
b) If the replacement of the supply cord is
necessary, this has to be done by the
manufacturer or its agent in order to avoid a
safety hazard.
6. Additional Safety and Working
Instructions
6.1 Dusts from materials such as lead-containing
coatings, some wood types, minerals and metals
can be harmful to one’s health and cause allergic
reactions, leading to respiratory infections and/or
cancer. Materials containing asbestos may only be
worked by specialists. Observe the relevant
regulations in your country for the materials to be
worked.

CS185 03
GENERAL POWER TOOL SAFETY WARNINGS
6.2 Prevent dust accumulation at the
workplace. Dusts can easily ignite.
7 Additional Warnings for Circular
7.1 Make sure the voltage corresponds to the
type label on the unit.
7.2 Persons with limited physical, sensorial or
mental abilities are not allowed to use the unit,
unless they are supervised and briefed by a
qualified person.
7.3 Keep uninvolved persons out of the working
area.
7.4 Do not operate the jigsaw in explosive
environments. The unit creates sparks which
may ignite the dust or fumes.
7.5 Make sure the saw blade is not touching the
work piece before switching on the jigsaw.
7.6 Always hold the jigsaw on the insulated
handles to prevent accidental electrical shock,
resulting from cutting a live wire when sawing
into a wall or other blind area.
7.7 Do not cut or saw where there may be
hidden electricity, gas or water utility services.
7.8 Only use saw blades that are suitable for this
model. Do not cut with blunt, damaged or bent
saw blades. Make sure the saw blade is firmly
tightened before switching on the unit.
7.9 Do not attempt to cut work pieces so small
that they cannot be securely fastened. Do not
support the work piece with your hand or your
foot. There is danger of kick-back! Do not reach
over the front of the unit or place either hand in
the vicinity of the saw blade, e.g. to remove lose
splinters, shavings or jammed work piece
fragments.
7.10 Always unplug the power plug when not in
use, before maintaining or changing the saw
blade.
7.11 Only use extension cables with suitable cable
quality and which are approved for outdoor
operation.
7.12 Make sure the work piece is free from screws
or nails. Remove all screws, nails or similar
material before cutting.
7.13 Do not touch the blade immediately after
cutting, as the blade may be extremely hot.
7.14 Do not disassemble the unit or attempt to
repair it yourself.
7.15 Do not operate the jigsaw if the tool itself or
the power core has been damaged. Have it
repaired by a qualified technician.
8. Using an Extension Cable
.
8.1. If an extension cable is required, use an
approved triple core extension cable suitable for
the power input of the tool.
8.2. Grounded tools always require a three wire
extension cable.
8.3. As the distance from the supply outlet
increases you must use a heavier gauge extension
cable. Using extension cables with inadequately
sized wire causes a serious drop in voltage,
resulting in loss of power and possible tool
damage.
8.4. The smaller the gauge number of the wire
the greater the capacity of the cord.
8.5. When using a cable reel, always unwind the
cable completely.

CS185 04
SYMBOLS AND POWER RATING CHART
Danger! –Read the operating
instructions to reduce the risk of
injury.
Caution! Wear safety goggles.
Caution! Wear ear defenders. The
impact of noise can cause
damage to hearing.
Amperes
7.5M
15M
25M
30M
45M
60M
0 –2.0
6
6
6
6
6
6
2.1 –3.4
6
6
6
6
6
6
3.5 - 5.0
6
6
6
6
10
15
5.1 –7.1
10
10
10
10
15
15
7.1 –12.0
15
15
15
15
20
20
12.1 –20.0
20
20
20
20
25
-
Caution! Risk of Injury! Do
not reach into the running
saw blade
.
Caution! Wear a dust mask.

AIR6V 01
AIR6V 01
AIR6V 01
AIR6V 01
CS185 05
MACHINE DETAILS AND PRODUCT FEATURES
Machine Details
Specifications:
Mains Voltage - 230V / 50Hz
Power Consumption - 1400W
No load Speed - 4800rpm
Blade Size - 185mm
Cutting Capacity -
65mm (90 Deg)
44mm (45 Deg)
Gross Weight - 4.2kg
Nett Weight - 3.9kg
Package Contents:
1 x Blade
1x Parallel Guide Ruler
1 x Hex Key
1 x Wrench
1 x Instruction manual
Intended Use
The circular sawing machine is an electric ordinary
tool, insulation class II, designed for cutting of
wood surfaces and wood derivatives surfaces –
such as plywood, chipboard, MDF boards, etc.,
using circular saws. The saw machine permits
comfortable cutting of wood both in the vertical
plane of the processed surfaces within an adjusted
range of the cutting depth as well as at a certain
angle within the adjusted range between 00
° and
450
°
Product Features
1. .Front Handle
2. .Motor Housing
3. Base Plate Angle Scale
4. .Base Plate Bevel Lock
5. .Parallel Guide
6. .Parallel Guide Lock Knob
7. .Cutting Guide Notch
8. .Lower Blade Guard
9. .Base Plate
10..Outer Flange
11.Blade Bolt
12.Saw Blade
13.Lower Guard Lever
14.Fixed Guard
15.Safety ON/OFF Switch
16.Lock-off Button
17.Depth Of Cut Adjustment Lever
18.Spindle Lock Button
19.Allen Key

AIR6V 01
AIR6V 01
AIR6V 01
AIR6V 01
CS185 06
MACHINE DETAILS AND PRODUCT FEATURES

CS185 07
OPERATION
Operation
NOTE: Before using the tool, read the
instruction book carefully. Intended use:
This tool is intended for lengthways and
crossways cutting of wood with straight
cutting lines as well as bevel angles to 45°
while resting firmly on the work piece.
1. FITTING/CHANGING A SAW BLADE
(SEE FIG A1, A2, A3)
Press the spindle lock button and
use the allen key to loosen and
remove the blade bolt (11).
Remove the outer flange (10).
Rotate the lower blade guard
clockwise by pushing the guard
lever to take out the old blade (12).
Fit a replaced blade. Ensure that
the blade bore is located on the
inner flange (a) and the blade
direction arrow points in the same
direction as the fixed guard arrow.
Place the outer flange, the blade
bolt onto the blade bore. Press the
spindle lock again and use the allen
key to tighten the bolt with 1/4
turn more than finger tight. Check
if the blade is securely clamped.
WARNING: Blade teeth are very
sharp. For best cutting results
ensure you use a saw blade suited
to the material and cut quality you
need.

CS185 08
OPERATION
2. DEPTH OF CUT ADJUSTMENT (SEE FIG
B) Lift the depth of cut lock lever and
raise the saw body away from the base
plate. Set the depth of cut with the scale
and push the lever down to lock. Always
add 3mm to your depth of cut so that the
blade can cut through the material.
3. BASE PLATE ANGLE ADJUSTMENT (SEE
FIG C, D) Turn the base plate bevel lock in
anti-clockwise direction to loosen the
angle scale. Tilt the base plate away from
the tool until the required cutting angle is
adjusted on the angle scale. Tighten the
bevel lock by turning it in clockwise
direction. Do not use the depth of cut
scale when making bevel cuts due to
possible inaccuracy.

CS185 09
OPERATION
5. HAND GRIP POSITION (SEE FIG E)
Always hold your saw firmly with both
hands when operating.
6. SAFETY ON/OFF SWITCH (SEE FIG F)
Your switch is locked off to prevent
accidental starting. Depress the lock off
button (17) then the on/off switch and
release the lock off button. Your switch is
now on. To switch off, just release the
on/off switch. The blade may continue to
rotate after switching off. Wait until the
tool comes to a complete stop before
setting down.
7. PARALLEL GUIDE ADJUSTMENT (SEE
FIG G)
It is used for making cuts parallel to a
work piece edge at a chosen distance.
Slide the parallel guide arm through the
fixture to achieve the required cutting
distance then tighten the lock knob to
clamp. It can be used from both sides of
the base plate. For straight cuts, use the
0° guide mark to align with your parallel
guide scale. For a 45° bevel cut, use the
45° guide mark to align with your parallel
guide scale. Securely clamp the parallel
guide.
NOTE: It is best to carry out a trial cut.

CS185 10
OPERATION & MAINTENANCE AND SERVICE
If your power tool becomes too hot, run
your circular saw no load for 2-3 minutes
to cool the motor. Avoid prolonged usage
at very low speeds. Always use a blade
suited to the material and material
thickness to be cut. The quality of cut will
improve as the number of blade teeth
increase. Always ensure the work-piece is
firmly held or clamped to prevent
movement. Support large panels close to
the cut line. Any movement of the
material may affect the quality of the cut.
The blade cuts on the upward stroke and
may chip the uppermost surface or edges
of your work piece. When cutting, ensure
your uppermost surface is a nonvisible
surface when your work is finished.
Feeding too fast significantly reduces the
performance of the tool and shortens the
life of the saw blade. Always face the
good side of the work-piece down, to
ensure minimum splintering. Only use
sharp saw blades of the correct type.
Maintenance and Service
Maintenance and Cleaning and Storage
Remove the plug from the socket before
carrying out any adjustment, servicing or
maintenance. Your power tool requires no
additional lubrication or maintenance.
There are no user serviceable parts in your
power tool. Never use water or chemical
cleaners to clean your power tool. Wipe
clean with a dry cloth. Always store your
power tool in a dry place. Keep the motor
ventilation slots clean. Keep all working
controls free of dust. Occasionally you may
see sparks through the ventilation slots.
This is normal and will not damage your
power tool. If the supply cord is damaged,
it must be replaced by the manufacturer,
its service agent or similarly qualified
persons in order to avoid a hazard.

CS185 11
LUMBERJACK GUARANTEE
1. Guarantee
1.1 Lumberjack guarantees that for a period of
12 months from the date of purchase the
components of qualifying products (see clauses
1.2.1 to 1.2.8) will be free from defects caused
by faulty construction or manufacture.
1.2. During this period Lumberjack, will repair or
replace free of charge any parts which are
proved to be faulty in accordance with
paragraph 1.1 providing that:
1.2.1 You follow the claims procedure set out in
clause 2
1.2.2 Lumberjack and its authorised dealers are
given reasonable opportunity after receiving
notice of the claim to examine the product
1.2.3 If asked to do so by Lumberjack or its
Authorised dealer, you return the product at
your own cost to Lumberjack’s or supplying
Authorised Dealer’s premises, for the
examination to take place clearly stating the
Returns Material Authorisation number given by
Lumberjack or an Authorised Dealer.
1.2.4 The fault in question is not caused by
industrial use, accidental damage, fair wear and
tear, wilful damage, neglect, incorrect electrical
connection, misuse, or alteration or repair of the
product without approval.
1.2.5 The product has been used in a domestic
environment only
1.2.6 The fault does not relate to consumable
items such as blades, bearings, drive belts, or
other wearing parts which can reasonably be
expected to wear at different rates depending
on usage.
1.2.7 The product has not been used for hire
purposes.
1.2.8 The product has been purchased by you as
the guarantee is not transferable from a private
sale.
2. Claims Procedure
2.1 In the first instance please contact the
Authorised Dealer who supplied the product to
you. In our experience many initial problems with
machines that are thought to be faulty due to
faulty parts are actually solved by correct setting
up or adjustment of the machine. A good
Authorised Dealer should be able to resolve the
majority of these issues much more quickly than
processing a claim under the guarantee. If a
return is requested by the Authorised Dealer or
Lumberjack, you will be provided with a Returns
Material Authorisation number which must be
clearly stated on the returned package, and any
accompanying correspondence. Failure to provide
a Returns Material Authorisation number may
result in item being refused delivery at Authorised
Dealer.
2.2 Any issues with the product resulting in a
potential claim under the guarantee must be
reported to the Authorised Dealer from which it
was purchased within 48 hours of Receipt.
2.3 If the Authorised Dealer who supplied the
product to you has been unable to satisfy your
query, any claims made under this Guarantee
should be made directly to Lumberjack. The Claim
itself should be made in a letter setting out the
date and place of purchase, giving a brief
explanation of the problem which has led to the
claim. This letter should be then sent with proof

CS185 12
LUMBERJACK GUARANTEE
of purchase to Lumberjack. If you include a
contact number with this it will speed your claim
up.
2.4 Please note that it is essential that the letter
of claim reaches Lumberjack on the last day of
this Guarantee at the latest. Late claims will not
be considered.
3. Limitation of Liability
3.1 We only supply products for domestic and
private use. You agree not to use the product for
any commercial, business or resale purposes and
we have no liability to you for any loss of profit,
loss of business, business interruption or loss of
business opportunity.
3.2 This Guarantee does not confer any rights
other than these expressly set out above and
does not cover any claims for consequential loss
or damage. This Guarantee is offered as an extra
benefit and does not affect your statutory rights
as a consumer.
4. Notice
This Guarantee applies to all product purchased
from an Authorised Dealer of Lumberjack within
the United Kingdom. Terms of Guarantee may
vary in other countries.

CS185 13
CE DECLARATION OF CONFORMITY
TOOLSAVE
Unit C, Manders Ind. Est.,
Old Heath Road, Wolverhampton,
WV1 2RP.
Tel: [phone]
Declares that the Circular Saw (CS185)
Is in compliance with the regulations included in the Directives:2014/30/EU
EC DECLARATION OF CONFORMITY
Certificate for EC-type examination delivered by TÜV Rheinland LGA Products Gmbh - Tillystraß
E 2 –90431 N
ürnberg. (Registration No.:AE 50340757 0001)
Person who declares: Bill Evans
20.12.2018
The Director