Lumberjack TS254JS User manual

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SAFETY AND OPERATING MANUAL
Jobsite Table Saw
TS254JS
ORIGINAL INSTRUCTIONS
TS254JS

TABLE OF CONTENTS
Welcome to Lumberjack!
Dear Customer, Congratulations on your purchase. Before using the
Product for the first time please be sure to read these instructions for use.
They provide you with all information necessary for using the product safely and to
ensure its long service life.
Closely observe all safety information in these instructions!
General Power Tool Safety Warnings………………………………….…......01
Symbols & Cable Rating Chart ……….……………………………………………06
Machine Details and Product features……….…………………………….….07
Assembly……………………………………………………………………………………..08
Operation…………………………………………………………………………………….09
Working advice……………………………………………………………………………10
Maintenance and Service…………………………………………………………….11
Lumberjack Guarantee…………………………………………………………………13
Declaration of conformity……………………………………………………………15
Parts list………………………………………………………………………………........16
Parts Diagram………………………………………………………………………………17
TS254JS

1. GENERAL POWER TOOL SAFETY WARNINGS
WARNING Read all safety warnings and
all instructions
. Failure to follow the warnings
and instructions may result in electric shock, fire
and/or serious injury.
Save all warnings and instructions for
future reference
. The term "power tool" in
the warnings refers to your electric (corded)
power tool or battery-operated (cordless) power
tool.
1. Work area safety
a) Keep work area clean and well lit. Cluttered
or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or
fumes.
c) Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
2. Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do not use
any adapter plugs with grounded power tools.
Unmodified plugs and matching outlets will
reduce risk of electric shock.
b) Avoid body contact with grounded surfaces,
such as pipes, radiators, ranges and
refrigerators
.There is an increased risk of
electric shock if your body is grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords
increase the risk of electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of
electric shock.
f) If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk
of electric shock.
3. Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the influence of drugs, alcohol or medication. A
moment of inattention while operating power
tools may result in serious personal injury.
b) Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
c) Prevent unintentional starting. Ensure the
switch is in the off position before connecting to
power source and/or battery pack, picking up or
carrying the tool. Carrying power tools with your
finger on the switch or energising power tools that
have the switch on invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
TS254JS 01

e) Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving
parts.
g) If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
4. Power tool use and care
a) Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
b) Do not use the power tool if the switch does
not turn it on and off. Any power tool that
cannot be controlled with the switch is
dangerous and must be repaired.
c) Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts and
any other condition that may affect the power
tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are caused
by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier
g) Use the power tool, accessories and tool bits
etc. in accordance with these instructions, taking
into account the working conditions and the work
to be performed. Use of the power tool for
operations different from those intended could
result in a hazardous situation.
5. Service
a) Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
b) If the replacement of the supply cord is
necessary, this has to be done by the
manufacturer or its agent in order to avoid a
safety hazard.
GENERAL POWER TOOL SAFETY WARNINGS
TS254JS 02

GENERAL POWER TOOL SAFETY WARNINGS
6. Additional Safety and working
Instructions
6.1. Dust from materials such as lead-containing
coatings, some wood types, minerals and
metals can be harmful to one’s health and
cause allergic reactions, leading to respiratory
infections and/or cancer. Materials containing
asbestos may only be worked by specialists.
Observe the relevant regulations in your country
for the materials to be worked.
6.2. Prevent dust accumulation at the
workplace. Dust can easily ignite.
7. Additional Warnings for Table Saws.
7.1. Never stand on the power tool.
Serious injuries can occur when the power tool
tips over or when inadvertently coming into
contact with the saw blade.
7.2. Take care that the blade guard operates
properly and can move freely.
Always adjust the blade guard in such a
manner that the face is loosely against the
work piece when sawing. Never clamp the
blade guard when it is open.
7.3. Never reach behind the saw blade in order
to hold the work piece, remove saw
Dust/wood chips or for any other reason.
Your hand may get caught in the rotating blade.
7.4. Guide the work piece against the saw blade
only when the machine is switched on.
Otherwise there is a chance of kickback, when
the saw blade becomes wedged in the work
piece.
7.5. Keep handles dry, clean, and free from oil
and grease.
Greasy, oily handles are slippery causing loss of
control.
7.6. Operate the power tool only when the
work area to the work piece is clear of any
adjusting tools, wood chips, etc.
Small pieces of wood or other objects that
come in contact with the rotating saw blade can
strike the operator at high speed.
7.7. Only saw one work piece at a time. Work
pieces placed on top or aside of each other can
cause the saw blade to jam or the work pieces to
move against each other while sawing.
7.8. Always use the parallel guide or the angle
guide.
This improves the cutting accuracy and reduces
the possibility of saw blade binding.
7.9. Use the machine for grooving or rebating
only with an appropriately suitable protective
device (e. g. a tunnel blade guard).
7.10. Do not use the machine for cutting slots
(Stopped grooves).
7.11 Use the machine only for cutting the
materials listed under Intended Use. Otherwise,
the machine can be subject to overload.
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GENERAL POWER TOOL SAFETY WARNINGS
7.12 If the saw blade should become jammed,
switch the machine off and hold the work
piece until the saw blade comes to a
complete stop. To prevent kick back, the work
piece may not be moved until after the
machine has come to a complete stop.
Correct the cause for the jamming of the saw
blade before restarting the machine.
7.13 Do not use dull, cracked, bent or
damaged saw blades.
Unsharpened or improperly set saw blades
produce narrow kerfs causing excessive
friction, blade binding and kickback.
7.14 Always use saw blade with correct size
and shape (diamond versus round) of arbour
hole.
Saw blades that do not match the mounting
hardware of the saw will run eccentrically,
causing loss of control.
7.15 Do not use high speed steel (HSS) saw
blade.
Such saw blades can easily break.
7.16 Do not touch the saw blade after
working before it has cooled. The saw blade
becomes very hot while working.
7.17 Never operate the machine without the
insert plate. Replace a defective insert plate.
Without flawless insert plates, injuries are
possible from the saw blade.
7.18 Store the machine in a safe manner
when not being used. The storage location
must be dry and lockable.
This prevents the machine from storage
damage, and from being operated by
untrained persons.
7.19 Never leave the machine before it has
come to a complete stop. Cutting tools that are
still running can cause injuries.
7.20 Never use the machine with a damaged
cable. Do not touch the damaged cable and pull
the main plug when the cable is damaged while
working.
Damaged cables increase the risk of an electric
shock.
8. Safety Warnings for Lasers
The mitre saw has a built‐in laser light. The laser
is CLASS 2. These lasers do not normally present
an optical hazard. However, DO NOT stare at the
beam, as this can cause flash blindness.
8.1 Do not remove or deface any product
labels. Removing product labels increases the
risk of exposure to laser radiation.
8.2 The laser beam can be harmful to the eyes.
Always avoid direct expose to eyes. Do not
project the laser beam directly into the eyes or
at any object other than the work piece.
8.3 Do not look directly into the laser‐beam‐
output aperture during operation.
8.4 Turn the laser on only when making cuts.
The laser on the mitre saw is not a toy. Always
keep it out of the reach of children. The laser
light emitted from this device should never be
directed toward any person for any reason.
TS254JS 04

GENERAL POWER TOOL SAFETY WARNINGS
8.5 Be sure that the laser beam is aimed at a
work piece (such as wood or a rough‐coated
surface) that does not have a reflective
surface.
8.6 Do not use on materials that have shiny,
reflective surfaces, such as sheet metal.
The reflective surface could reflect the beam
back at the operator. Be aware that laser light
reflected off of a mirror or any other reflective
surfaces can also be dangerous.
8.7 Always wear laser protective eyewear
when working on or near reflective surfaces.
8.8 Do not attempt to activate the laser when
the tool housing is removed.
8.9 The laser is activated by means of a
button switch that is independent of the main
switch for the saw.
8.10 Do not replace the laser light assembly
with a different one. Any repairs must be
carried out by the laser manufacturer or an
authorised service agent.
8.11 Do not attempt to repair the laser guide
by yourself.
8.12 Do not attempt to change any parts of
the laser guide.
05TS254JS

2. SYMBOLS AND POWER RATING CHART
Wear a dust mask Caution! Exposed saw blade. Risk of injury
Refer to instruction manual Double insulated Class II product
Caution –sharp protective gloves when adjusting sharp blade
Use table saw adjustable guard
Wear ear protection Do not dispose of in household waste
TS254JS 06

MACHINE DETAILS AND PRODUCT FEATURES
Machine Details
3. Specifications:
Mains Voltage ‐ 230V / 50Hz
Power Consumption ‐ 2000W
No Load Speed ‐ 4800rpm
Blade Spec ‐ 255x25.4x2.8mm
Cutting Capacity:
At 90 degrees ‐ 80mm
At 45 degrees ‐ 50mm
Table Size‐ 565x565mm
Table Size with Extension ‐ 525x470mm
Nett Weight ‐ 30.0kg
A weighted sound pressure level LpA: 92.6
dB(A)
A weighted sound power level LwA: 105.6
dB(A)
4. Package Contents:
Table Saw
Mitre Gauge
Rip Fence
Blade Guard
5. Product Features
TS254JS 07
3
6. Intended Use

ASSEMBLY
TS254JS 08

ASSEMBLY
TS254JS 09

OPERATION & WORKING ADVICE
TS254JS 10

OPERATION& MAINTENANCE
TS254JS 11

TROUBLESHOOT
TS254JS 12

LUMBERJACK GUARANTEE
1. Guarantee
1.1 Lumberjack guarantees that for a
period of 12 months from the date of
purchase the components of qualifying
products (see clauses 1.2.1 to 1.2.8) will
be free from defects caused by faulty
construction or manufacture
1.2 During this period, Lumberjack, will
repair or replace free of charge any
parts which are proved to be faulty in
accordance with paragraph 1.1
providing that:
1.2.1 You follow the claims procedure
set out in clause 2.
1.2.2 Lumberjack and its Authorised
Dealers are given reasonable
opportunity after receiving notice of
the claim to examine the product.
1.2.3 If asked to do so by lumberjack or
its Authorised Dealer, you return
the product at your own cost to
Lumberjack’s or the supplying
Authorised Dealer’s Premises -
For the examination to take place clearly stating
the Returns Material Authorisation Number given.
1.2.4 The fault in question is not caused by
industrial use, accidental damage, fair wear and
tear, willful damage, neglect, incorrect electrical
connection, misuse, alteration or repair of the
product without approval.
1.2.5 The product has been used in a domestic
environment only.
1.2.6 The fault does not relate to consumable
items such as blades, bearings, drive belts or other
wearing parts which can reasonably be expected
to wear at different rates depending on usage.
1.2.7 The product has not been used for hire
purposes.
1.2.8 The product has been purchased by you, as
the guarantee is not transferable from a private
sale.
TS254JS 13

LUMBERJACK GUARANTEE
2. Claims Procedure
2.1 In the first instance please contact the
Authorised Dealer who supplied the product to
you. In our experience many initial problems
with machines that are thought to be fault due
to faulty parts are actually solved by correct
setting up or adjustment of the machine. A good
Authorised Dealer should be able to resolve the
majority of these issues much more quickly than
processing a claim under the guarantee. If a
return is requested by the Authorised Dealer or
Lumberjack, you will be provided with a Returns
Material Authorisation Number which must be
clearly stated on the returned package, and any
accompanying correspondence. Failure to
provide a Returns Material Authorisation
Number may result in item being refused
delivery.
2.2 Any issues with the product resulting in a
potential claim under the guarantee must be
reported to the Authorised Dealer from which it
was purchased within 48 hours of receipt.
2.3 If the authorised Dealer who supplied the
product to you has been unable to satisfy your
query, any claims made under this guarantee
should be made directly to Lumberjack. The
claim itself should be made in a letter setting
out the date and place of purchase, giving a brief
explanation of the problem which has led to the
claim.
2.4 Please note that it is essential that the letter of
claim reaches Lumberjack on the last day of this
guarantee at the latest. Late claims will not be
considered.
3. Limitation of Liability.
3.1 We only supply products for domestic and
private use. You agree not to use the product for
any commercial, business or resale purposes and
we have no liability to you for any loss of profit,
loss of business, business interruption or loss of
business opportunity.
3.2 This guarantee does not confer any rights
other than these expressly set out above and does
not cover any claims for consequential loss or
damage. This guarantee is offered as an extra
benefit and does not affect your statutory rights
as a consumer.
4. Notice
This guarantee applies to all product purchased
from an Authorised Dealer of Lumberjack within
the United Kingdom. Terms of guarantee may vary
in other countries.
TS254JS 14

TS254JS 15
CE DECLARATION OF CONFORMITY
TOOLSAVE
Unit C, Manders Ind. Est.,
Old Heath Road, Wolverhampton,
WV1 2RP.
Tel: [phone]
Declares that the Jobsite Table Saw (TS254JS)
Is in compliance with the regulations included in the Directives:2006/42/EC
EC DECLARATION OF CONFORMITY
Certifica te for EC-type examination delivered by I TÜV SÜD Product GmbH – Zertifizierstelle-
Ridlerstraße 65 – 80339 München-Germany (No.:M8A 16 06 44390 01032)
Perso n who declares: Bill Evans
24.09.2020
The Director

PARTS LIST
TS254JS 16

TS254JS 17
PARTS DIAGRAM