Lumberjack BS228 Installation manual

BS228
9” Bench Top Band Saw
BS228
ORIGINAL INSTRUCTIONS
SAFETY AND OPERATING MANUAL

BS228
TABLE OF CONTENTS
Welcome to Lumber
j
ack!
Dear customer, Congratulations on your purchase. Before using the
product for the first time please be sure to read these instructions for use.
They provide you with all information necessary for using the product safely and to
ensure its long service life.
Closely observe all safety information in these instructions!
General Power Tool Safety Warnings………………………………….…......01
Symbols & Cable Rating Chart ……….…………………………………….………05
Machine Details and Product Features……….…………………………….….06
Assembly……………………………………………………………………………………..08
Operation……………………………………….…………………………………………..14
Maintenance and Service……………………………………………………..……..15
Lumberjack Guarantee………….…………………………………………………….17
Declaration of Conformity……………………………………………………………19
Parts List…………..………………………………………………………………………...20
Parts Diagram………………………………………………………………………………24

BS228 01
GENERAL POWER TOOL SAFETY WARNINGS
WARNING Read all safety warnings and
all instructions.
Failure to follow the warnings
and instructions may result in electric shock, fire
and/or serious injury.
Save all warnings and instructions for
future reference.
The term "power tool" in
the warnings refers to your electric (corded)
power tool or battery-operated (cordless) power
tool.
1. Work area safety
a) Keep work area clean and well lit. Cluttered
or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or
fumes.
c) Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
2. Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do not use
any adapter plugs with grounded power tools.
Unmodified plugs and matching outlets will
reduce risk of electric shock.
b) Avoid body contact with grounded surfaces,
such as pipes, radiators, ranges and
refrigerators
.
There is an increased risk of
electric shock if your body is grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords
increase the risk of electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of
electric shock.
f) If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk
of electric shock.
3. Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the influence of drugs, alcohol or medication. A
moment of inattention while operating power
tools may result in serious personal injury.
b) Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
c) Prevent unintentional starting. Ensure the
switch is in the off position before connecting to
power source and/or battery pack, picking up or
carrying the tool. Carrying power tools with your
finger on the switch or energising power tools that
have the switch on invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.

BS228 02
GENERAL POWER TOOL SAFETY WARNINGS
e) Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving
parts.
g) If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
4. Power tool use and care
a) Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
b) Do not use the power tool if the switch does
not turn it on and off. Any power tool that
cannot be controlled with the switch is
dangerous and must be repaired.
c) Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts and
any other condition that may affect the power
tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are caused
by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits
etc. in accordance with these instructions, taking
into account the working conditions and the work
to be performed. Use of the power tool for
operations different from those intended could
result in a hazardous situation.
5. Service
a) Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
b) If the replacement of the supply cord is
necessary, this has to be done by the
manufacturer or its agent in order to avoid a
safety hazard.
6. Battery Tool Use and Care
a) Recharge only with the charger specified by
the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fire
when used with another battery pack.
b) Use power tools only with specifically
designated battery packs. Use of any other
battery packs may create a risk of injury or fire.

BS228 03
GENERAL POWER TOOL SAFETY WARNINGS
c) When Battery pack is not in use, keep it away
from other metal objects, like paper clips, coins,
keys, nails, screws or other small metal object
that can make a connection from one terminal
to another. Shorting the battery terminals
together may cause burns or a fire.
d) User abusive conditions, liquid may be
ejected from the battery; Avoid contact. If
contact accidentally occurs, flush with copious
amounts of water. If liquid contacts eyes, seek
medical help immediately. Liquid ejected from
the batter may cause irritation or burns.
7 Additional Safety and Working
Instructions
a) Dusts from materials such as lead-containing
coatings, some wood types, minerals and
metals can be harmful to one’s health and
cause allergic reactions, leading to respiratory
infections and/or cancer. Materials containing
asbestos may only be worked by specialists.
Observe the relevant regulations in your country
for the materials to be worked.
b) Prevent dust accumulation at the workplace.
Dusts can easily ignite.
8 Additional Safety Warning for Band
Saws
a) Never stand on the power tool. Serious
injuries can occur when the power tool tips over
or when inadvertently coming into contact with
the saw blade.
b) Never remove cutting remainders, wood
chips, etc. from the sawing area while the
machine is running.
c) Keep handles dry, clean, and free from oil and
grease. Greasy, oily handles are slippery causing
loss of control.
d) Operate the power tool only when the work
area to the work piece is clear of any adjusting
tools, wood chips, etc. Small pieces of wood or
other objects that come in contact with the
rotating saw blade can strike the operator with
high speed.
e) Keep the floor free of wood chips and material
remainders. You could slip or trip.
f) Use the machine only for cutting the materials
listed under Intended Use. Otherwise, the
machine can be subject to overload.
g) Do not touch the saw blade after working
before it has cooled. The saw blade becomes very
hot while working.
h) Check the cable regularly and have a damaged
cable repaired only through an authorised
customer service agent. Replace damaged
extension cables. This will ensure that the safety
of the power tool is maintained.
i) Store the machine in a safe manner when not
being used. The storage location must be dry and
lockable. This prevents the machine from storage
damage, and from being operated by untrained
persons.
j) Never leave the machine before it has come to
a complete stop. Cutting tools that are still
running can cause injuries.
k) Never use the machine with a damaged cable.
Do not touch the damaged cable and pull the
mains plug when the cable is damaged while
working. Damaged cables increase the risk of an
electric shock.

BS228 04
GENERAL POWER TOOL SAFETY WARNINGS
10. Using an Extension Cable
.
a) If an extension cable is required, use an
approved triple core extension cable suitable for
the power input of the tool.
b) Grounded tools always require a three wire
extension cable.
c) As the distance from the supply outlet
increases you must use a heavier gauge
extension cable. Using extension cables with
inadequately sized wire causes a serious drop in
voltage, resulting in loss of power and possible
tool damage.
d) The smaller the gauge number of the wire the
greater the capacity of the cord.
e) When using a cable reel, always unwind the
cable completely.

BS228 05
SYMBOLS AND POWER RATING CHART
Danger!
–
Read the operating
instructions to reduce the risk of
injury.
Caution! Wear safety goggles.
Caution! Wear ear defenders. The
impact of noise can cause damage
to hearing.
Amperes 7.5M 15M 25M 30M 45M 60M
0 – 2.0 6 6 6 6 6 6
2.1 – 3.4 6 6 6 6 6 6
3.5 - 5.0 6 6 6 6 10 15
5.1 – 7.1 10 10 10 10 15 15
7.1 – 12.0 15 15 15 15 20 20
12.1 – 20.0 20 20 20 20 25 -
Caution! Risk of Injury! Do
not reach into the running
saw blade
.
Caution! Wear a dust mask.

AIR6V 01AIR6V 01AIR6V 01AIR6V 01
BS228 06
MACHINE DETAILS AND PRODUCT FEATURES
Machine Details
Specifications:
Mains Voltage - 230V / 50Hz
Power Consumption - 300W
Blade Spec – 1575mm X 3-10mm
Cutting Capacity - 90mm
Throat Width - 228mm
Cutting Speed - 635m/min
Gross Weight - 23kg
Nett Weight - 20kg
Package Contents:
Band Saw
Mitre Gauge
Push Stick
Rip Fence
Intended Use
The power tool is intended as a stationary
machine for making straight lengthways
and crossways cuts in wood.
The capacity of the power tool is designed
for sawing hardwood and softwood.
The power tool is not suitable for cutting
aluminium or other non-ferrous metals or
alloys.
Product Features
1. Band Saw
2. Fence
3. Table assembly
4. Mitre gauge
5. Push stick
6. 8-10mm wrench
7. Hex wrench(2.5mm, 4mm, 6mm)
8. Lifting handle
9. Foot A
10.Foot B
11.Pan head screw and washer
12.M6 hex nut
13.Hook

AIR6V 01AIR6V 01AIR6V 01AIR6V 01
BS228 07
MACHINE DETAILS AND PRODUCT FEATURES

BS228 08
ASSEMBLY INSTRUCTIONS
Assembly
Avoid unintentional starting of the machine.
During assembly and for all work on the
machine, the power plug must not be
connected to the mains supply.
Carefully remove all parts included in the
delivery from their packaging.
Remove all packaging material from the machine
and the accessories provided.
Before starting the operation of the machine for
the first time, check if all parts listed in the box
content section have been supplied
Note: Check the power tool for possible damage.
Before further use of the machine, check that all
protective devices are fully functional. Any
lightly damaged parts must be carefully checked
to ensure flawless operation of the tool. All parts
must be properly mounted and all conditions
fulfilled that ensure faultless operation.
Damaged protective devices and parts must be
immediately replaced by an authorised service
centre.
Attaching the foot to band saw
– Put down the machine on a timber according
to the fig.
– Attach foot A & B to band saw by using pan
head screw and washer..
– Place the band saw on a workbench for next
assembly.
– Stand the band saw up on to its stand and then
tighten the nuts fully on the braces.
Fix the lifting handle onto top of band
saw.
Foot Screw and
washer

BS228 09
ASSEMBLY INSTRUCTIONS
Mounting table assembly
– Remove the D-nut, washers, and wing screw
on the saw table.
– Slide the saw table past the blade and through
the slot moving to the frame, pulling the angle
adjustment knob away from the saw frame,
Align the teeth on the saw table bracket into the
teeth on the angle adjustment knob. Release the
knob.
– Fit the pins on the frame into the slots of the
saw table bracket.
– Assemble the flat washer and table lock
handle. Tighten the saw table to the saw frame
by turning the table lock lever clockwise.
– Attach the D-nut, washers, and wing screw to
the saw table.
Wing screw
D-nut
Attaching the hook
– Secure the hook with M6 hex nut to the frame.
– Place push stick onto the hook.
Fix the band saw
–
Fix the band saw to a workbench by using four thread
forming screws (not provide).
–
Place the fence and miter gauge onto the table.
Table lock handle
An
g
le ad
j
ustment knob
Hook
Push stick

BS228 10
ASSEMBLY INSTRUCTIONS
Adjusting the Table Tilt
– Loosen the table lock handle slightly.
– Turn the angle adjustment knob, tilting the saw
table until it reaches the desired angle.
– Using the scale indicator, check angle
markings.
– Retighten the table lock knob to hold saw table
securely in place.
Adjusting the Blade
If the saw blade does not run in the center of the
rubber tyre, the tracking needs to be corrected
by adjusting the tilt of the upper band saw
wheel.
Thread formin
g
screw
Miter
g
au
g
e
Fence
Table locking
handle
Angle adjustment
knob
–
Open the upper and lower cover. Manually
rotate the upper wheel, taking care no to touch
the blade.
– Turn tracking set knob clockwise or anticlockwise
until the saw blade tracks centered on the rubber
tyre.
– After adjusting, retighten the tracking lock knob
and close the cover.
Uppe
r
cove
r
Lower cove
r
Trackin
g
set knob

BS228 11
ASSEMBLY INSTRUCTIONS
Adjusting the blade tension
Warning: Too much tension can cause the band
saw blade to break. Too little tension can cause
the driven band saw wheel to slip and the saw
blade to stop.
– Raise upper blade guide fully. Turn the knob to
adjust tension.
– Check tension by pushing with a finger,
halfway between table and upper guide, against
the side blade (the blade should flex not morn
then 2mm)
– Turning the setting knob clockwise increase
the blade tension
– Tuning the setting knob counter-clockwise
reduce the blade tension.
Adjusting the Upper Guide
The height of blade guide needs to be adjusted:
prior to every cutting/operation, to
accommodate the height of work piece (the
upper blade guide should be set approx. 3mm
above the workpiece).
– Set upper blade guide with the adjusting knob
to the desired height by loosening the locking
knob. After adjustment, be sure to tighten the
lock knob.
Blade tension knob
–
Loosen the bolt (A), and adjust guide pin
position, so that guide pin is positioned 1or 2mm
from teeth of blade. Retighten the bolt (A).
– Loosen the bolt (B), and adjust trust bearing to a
position of 0.5mm from rear of blade. Retighten
the knob (B).
– Loosen the set screw, and adjust guide pin to a
position 0.5mm away from blade. Retighten the
set screw.
Locking knob
Adjusting
knob
A
B
Upper blade
guide

BS228 12
ASSEMBLY INSTRUCTIONS
Align the lower blade guide
The lower blade guide needs to be readjusted
after every band saw blade change or tracking
adjustment.
– Through the hole B and E, use hex wrench to
loosen socket bolts, adjust guide pin holder D
and thrust bearing C just like adjusting upper
blade guide.
– Loosen the set screw A, and adjust the guide
pin to a position 0.5mm away from blade.
Retighten the set screw.
Changing the band saw blade
Warning: Saw blade is dangerous. Be sure to
wear gloves when handing saw blade in
situations such as removing from packaging,
mounting or replacing blade.
– Remove the D-nut, washers, and wing screw on
the saw table.
–
Remove the D-nut, washers, and wing screw on the
saw table.
–
Open the upper cover and lower cover.
–
Set the upper blade guide to its lowest position.
–
Open the cover of upper guide assembly
–
Loosen the quick release handle
–
Remove the band saw blade from the machine.
–
Fit a fresh band saw blade and center band saw blade
on the rubber tyres of the band saw wheels.
–
Retighten the quick release handle.
–
Replaced the D-nut, washers, and wing screw.
–
Close the upper and lower cover. Close the cover of
upper guide assembly
Then: Align the saw blade
Adjust the blade tension
Adjust the upper blade guide and lower blade
guide

BS228 13
ASSEMBLY INSTRUCTIONS
Uppe
r
cover
Lowe
r
cover
The cover of
upper guide
Quick release handle

BS228 14
OPERATION
Operation
Before any work on the machine itself, remove
the mains plug from outlet.
Switch action
– Set the upper guide as describe previously
approx. 3mm above the height of your work
piece.
– Position the rip fence/mitre gauge as
needed/required. Please note the rip fence can
be positioned on either side of the blade.
– Turn on the LED light if required and start the
machine.
– Wait for the motor to reach full speed then
push through your work piece, using the push
stick to stop accidental touching of the blade.
– Turn of machine and LED light.
Using miter gauge
The miter gauge is inserting into the table slot
from the table front edge.
For miter cuts, the miter gauge can be turned to
60º in both directions.
Switch
Led light switch
To set a miter angle: loosen lock knob by turning it
counter-clockwise.
Warning: When cutting with miter gauge, the
lock handle must be firmly tightened.
Using push stick
The push stick serves as an extension of the hand
and protects against accidental contact with saw
blade.
When the push stick is not used, it can be stored
on the hook provided at the band saw frame.
Replace push stick if damaged.
Miter
g
au
g
e
Lock knob
Push stick

BS228 15
OPERATION & MAINTENANCE AND SERVICE
Connecting to dust collector
– The band saw provides a dust port. It should be
connected with dust collector when sawing
wood.
If you do not have dedicated band saw
extraction, there is another chance to get rid of
the saw dust. Most of debris except usual dust
drifts would fall through a grating into the dust
drawer. It can be easily pulled out and cleaned.
Dust port
Dust drawe
r
Maintenance and Service
Be aware that the machine should always have
the on/off switch set to the off position and be
unplugged from any outlet before any inspection,
adjustments, maintenance or cleaning is
performed.
–Before each use inspect the general condition of
the machine. Check for loose screws,
misalignment or binding of moving parts, cracked
or broken parts, damaged electrical wiring, or any
other condition that may affect its safe operation.
If abnormal noise or vibration occurs, have the
problem corrected before further use.
–Each day remove all sawdust and debris from the
router table with a soft brush, cloth or vacuum.
Also lubricate all moving parts with a premium
lightweight machine oil. Do not use solvents or
caustic agents to clean the band saw.
Changing the Cutting Speed
– Open the lower cover.
– Slacken the drive belt by turning the knob
clockwise.
– Put the drive belt on the correct drive wheels as
required.

BS228 16
MAINTENANCE AND SERVICE
–
Now tighten the drive belt knob.
– Now check the belt is tensioned correctly, do
this by pulling the belt half way between the
pulleys and it should approx. 10mm.
– If it needs adjusting loosen the motor locking
bolt and turn the motor anti-clockwise to loosen
the belt and clockwise to tighten the belt.
– When the correct tension is achieved tighten
the motor locking bolt.
Changing the Blade
– Remove the guide rail from the table.
– Open the upper and lower covers.
– Set the upper blade guide to its lowest
position.
– Loosen the saw blade tension knob until the
blade has slackened so that the blade can be
removed.
– Remove the blade and clean both top and
bottom pulleys before installing the new blade.
– Tighten the saw blade tension knob, and
replace the guide rail and close the top and
bottom covers.
–
Now align and tension the blade then adjust the
upper and lower blade guides as described earlier
in this manual.

BS228 17
LUMBERJACK GUARANTEE
1. Guarantee
1.1 Lumberjack guarantees that for a period of
12 months from the date of purchase the
components of qualifying products (see clauses
1.2.1 to 1.2.8) will be free from defects caused
by faulty construction or manufacture.
1.2. During this period Lumberjack, will repair or
replace free of charge any parts which are
proved to be faulty in accordance with
paragraph 1.1 providing that:
1.2.1 You follow the claims procedure set out in
clause 2
1.2.2 Lumberjack and its authorised dealers are
given reasonable opportunity after receiving
notice of the claim to examine the product
1.2.3 If asked to do so by Lumberjack or its
Authorised dealer, you return the product at
your own cost to Lumberjack’s or supplying
Authorised Dealer’s premises, for the
examination to take place clearly stating the
Returns Material Authorisation number given by
Lumberjack or an Authorised Dealer.
1.2.4 The fault in question is not caused by
industrial use, accidental damage, fair wear and
tear, wilful damage, neglect, incorrect electrical
connection, misuse, or alteration or repair of the
product without approval.
1.2.5 The product has been used in a domestic
environment only
1.2.6 The fault does not relate to consumable
items such as blades, bearings, drive belts, or
other wearing parts which can reasonably be
expected to wear at different rates depending
on usage.
1.2.7 The product has not been used for hire
purposes.
1.2.8 The product has been purchased by you as
the guarantee is not transferable from a private
sale.
2. Claims Procedure
2.1 In the first instance please contact the
Authorised Dealer who supplied the product to
you. In our experience many initial problems with
machines that are thought to be faulty due to
faulty parts are actually solved by correct setting
up or adjustment of the machine. A good
Authorised Dealer should be able to resolve the
majority of these issues much more quickly than
processing a claim under the guarantee. If a
return is requested by the Authorised Dealer or
Lumberjack, you will be provided with a Returns
Material Authorisation number which must be
clearly stated on the returned package, and any
accompanying correspondence. Failure to provide
a Returns Material Authorisation number may
result in item being refused delivery at Authorised
Dealer.
2.2 Any issues with the product resulting in a
potential claim under the guarantee must be
reported to the Authorised Dealer from which it
was purchased within 48 hours of Receipt.
2.3 If the Authorised Dealer who supplied the
product to you has been unable to satisfy your
query, any claims made under this Guarantee
should be made directly to Lumberjack. The Claim
itself should be made in a letter setting out the
date and place of purchase, giving a brief
explanation of the problem which has led to the
claim. This letter should be then sent with proof

BS228 18
LUMBERJACK GUARANTEE
of purchase to Lumberjack. If you include a
contact number with this it will speed your claim
up.
2.4 Please note that it is essential that the letter
of claim reaches Lumberjack on the last day of
this Guarantee at the latest. Late claims will not
be considered.
3. Limitation of Liability
3.1 We only supply products for domestic and
private use. You agree not to use the product for
any commercial, business or resale purposes and
we have no liability to you for any loss of profit,
loss of business, business interruption or loss of
business opportunity.
3.2 This Guarantee does not confer any rights
other than these expressly set out above and
does not cover any claims for consequential loss
or damage. This Guarantee is offered as an extra
benefit and does not affect your statutory rights
as a consumer.
4. Notice
This Guarantee applies to all product purchased
from an Authorised Dealer of Lumberjack within
the United Kingdom. Terms of Guarantee may
vary in other countries.