Lumberjack PT254 User manual

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PT254
10″PLANER-THICKNESSER
ORIGINAL INSTRUCTIONS

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TABLE OF CONTENTS
Specifications…………………………………2
Safety Rules…………………………………. 3-4
Unpacking…………………………………….5
Installation…………………………………….5
Structure and Functions…………………….6-7
Supplementary Safety Instructions………..7
Operation Regulations………………………8-10
Maintenance…………………………………11
Attention …………………………………….11
Assembly Diagram and List………………..12-15
SPECIFICATIONS
Model No
PT254
Motor
1500W
No. of Blade
2
Cutterhead rpm
8500 min-1
Weight
35/30 kg (39/34 kg with stand)
Technical data-Planer
Cutting Width(max)
254 mm (10″)
Cutting Depth (max)
2mm
Angle fence
635x127mm
Fence Angle
90°-135°
Working Table
920x264 mm
Technical data-Thicknesser
Cutting Width(max)
254 mm (10″)
Cutting thickness(max)
6-120mm
Cutting Depth (max)
2mm
Working Table
380x254mm

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SAFETY RULES:
WARNING: When using electric tools, basic safety precautions should always be followed to reduce the risk
of fire, electric shock and personal injury, including the following.
Read all these instructions before attempting to operate this product and save these instructions.
(1) Keep work area clear
- Cluttered area and benches invite injuries.
(2) Consider work area environment
- Don’t expose electric tools to rain.
- Do not use electric tools in damp or wet locations.
- Keep work area well lit.
- In particular, no inflammable liquids or gases must be present.
(3) Guard against electric shock
- Avoid body contact with earthed or grounded surface.
(4) Keep children and other persons away
-Don’t let especially children, persons not involved in the work touch the tool or extension cord and keep
them away from the work area.
(5) Store idle tools
- When not in use, tools should be stored in a dry locked up place, out of reach of children.
(6) Don’t force the tool
- It will do the job better and safer at the rate for when it was intended.
(7) Use the right tool
-Don’t force small tools to do the job of a heavy duty tool.
-Don’t use tools for purposes not intended: for example, don’t use circular saws to cut tree limbs or logs.
(8) Dress properly
-Don’t wear loose clothing or jewelry. They can be caught in moving parts.
- Rubber gloves and non-skid footwear are recommended when working outdoors.
- Wear protective hair covering to contain long hair.
(9) Use protective equipment
- Use safety glasses.
- Use face or dust mask if cutting operations create dust.
(10) Don’t abuse cables
- Never carry tool by cable or rank it to disconnect it from socket. Keep cable from heat,
oil and sharp edges.
(11) Do not abuse the cord
- Never yank the cord to disconnect it from the socket. Keep the cord away from heat, oil and sharp
edges.
(12) Secure work
- Where possible use clamps or a vice to hold the work. It is safer than
using your hand.
(13) Don’t overreach
- Keep proper footing and balance at all times.
(14) Maintain tools with care
- Keep cutting tools sharp and clean for better and safer performance.

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- Follow instruction for lubricating and changing accessories.
- Inspect tool cords periodically and if damaged have them repaired by an authorized service facility.
- Inspect extension cords periodically and replace if damaged.
- Keep handles dry, clean and free from oil and grease.
(15) Disconnect tools
- When not in use, before servicing and when changing accessories such as blades, bits and cutters,
disconnect tools from the power supply.
(16) Remove adjusting keys and wrenches
- Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before
turning it on.
(17) Avoid unintentional starting
-Ensure switch is in “off” position when plugging in.
(18) Use outdoor extension leads
- When the tool is used outdoors, use only extension cords intended for outdoor use and so marked.
(19) Stay alert
- Watch what you are doing, use common sense and do not operate the tool when you are tired.
(20) Check damaged parts
- Before further use of tool, it should be carefully checked to determine that it will operate properly
and perform it’s intended function.
- Check for alignment of moving parts, binding of moving parts, mounting and any other conditions that
may affect it’s operation.
- A guard or other part that is damaged should be properly repaired or replaced by an authorized service
centre unless otherwise indicated in this instruction manual.
- Have defective switches replaced by an authoeized service centre.
(21) Warning
- The use of any accessory or attachment other than one recommended in this instruction manual may
present a risk of personal injury.
(22)Have your tool repaired by a qualified person
-This electric tool complies with the relevant safety rules. Repairs should only be carried out by qualified
persons using original spare parts. Otherwise this may result in considerable danger to the user.
(23) Never use the machine without the appropriate guard in place and correctly adjusted.
(24) Do not use knives, which are blunt as this increases the danger of kickback.
(25) Any portion of the cutter block not being used for planning shall be guarded.
(26) When planning short workpieces, a push-stick should be used.
(27) When planning narrow workpices additional measures. Such as of horizontal pressure devices and
spring-loaded guards, may be necessary to ensure safe working.
(28) Do not use the tool cut rebate.
(29)The effectiveness of the device for the prevention of kickback and the feed spindle should be
regularly inspected to ensure safe operation.
(30)Tools equipped with chip collection and extractor hoods shall be connected to the dust and
chip-collecting device.
(32) Use this tool only for wood or similar materials.
3) Need two persons for moving round the workshop due to its heavy weight.

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SUPPLEMENTARY SAFETY INSTRUCTIONS
⑴Regularly check the blades and lock bars are locked tight in cutterblock.
⑵Max. allowable blade projection over cutterblock 1.0mm/0.004 inch +10%.
⑶Never remove any of the machine’s safety guards other than for servicing and repair work. Keep guards
operational at all times.
⑷Set and secure safety guards in position before operating machine.
⑸When operating machine in enclosed spaces connect to a dust collector.
⑹This machine must be safety earthed. The yellow/green (green) lead is the earth conductor.
⑺Regularly check anti-kickback fingers for proper operation.
⑻Always wear eye protection.
⑼Rebating, tenoning, moulding and recessing may not be undertaken without the use of special guards.
⑽Never make jointing or planning cut deeper than 2 mm.
USER RESPONSIBILITY
This machine will perform in conformity with the description contained in this manual when installed,
operated, maintained and repaired in accordance with the instructions provided.
This machine must be checked periodically. Defective equipment (including power cable) should not be
used. Parts that are broken, missing, plainly worn, distorted or contaminated, should be replaced
immediately. Should such repair or replacement become necessary, it is recommended that such repairs be
carried out by qualified persons.
This machine or any of its parts should not be altered or changed or changed from standard specifications.
The user of this machine shall have the sole responsibility for any malfunction which results from improper
use or unauthorized modification from standard specification, Faulty maintenance, damage or improper
repair.
UNPACKING
Check for shipping damage. If damage has occurred, a claim must be filed with carrier. Check for
completeness. Immediately report missing parts to dealer.
The machine is shipped complete in one carton. Additional parts which need to be fastened to machine
should be located and accounted for before assembling. Refer to figure 1and figure 2.
Parts of machine
A. Planer and Thicknesser
B. Angle fence
C. 4mm Hex wrench
D. Handle assembly
E. Socket head bolt
F. Dust chute
Figure 1Parts of stand
Description QTY
A
B
C
D
E
F

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G．Short top frame 2
H. Long top frame 2
I. Short brace 2
J. Long brace 2
K. Leg 4
L. 8mm flat washer 4
M. M8X30 hex bolt 4
N. M6 hex nut 24
O. 6mm flat washer 24
P. M6X12 carriage bolt 24
Figure2
STRUCTURE AND FUNCTIONS
The surface planer-thicknesser is a transportable electric tool. The machine is driven by a single-phase
series motor, and it is double insulated. It is used to planer-thicknesser wood. It has the characteristics of
rational structure, easy operation and high efficiency. Refer to figure 3.
Safety Switch
230V
Circle Breaker
Figure 3
POWER SOURCE
WARNING：Do not connect planer-thicknesser to the power source until all assembly steps have been
completed. The motor is designed for operation on the voltage and frequency specified. Normal loads will
be handled safely on voltages not more than 10% above or below specified voltage. Running the until on
voltages which are not within range may cause overheating and motor burnout. Heavy loads require that
voltage at motor terminals be no less than the voltage specified on nameplate.
GROUNDING INSTRUCTIONS
Refer to figure 4 Properly Ground Outlet
Grounding Prong
3-Prong plug
H
G
I
J
K
L
M
N
O
P
Q

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Figure 4
WARNING: Improper connection of equipment grounding conductor can result in the risk of electrical shock.
Equipment should be grounded while in use to protect operator from electrical shock.
- Check with a qualified electrician if you do not understand grounding instructions or if you are in doubt as
to whether the tool is properly grounded.
-This tool is equipped with an approved cord rated at 230v and a 3-prong grounding type plug for you
protection against shock hazards.
-Grounding plug should be plugged directly into a properly installed and grounded 3-prong grounding-type
receptacle, as shown.
-Do not remove or alter grounding prong in any manner. In the event of a malfunction or breakdown,
grounding provides a path of least resistance for electrical shock.
OPERATION REGULATIONS
ATTENTION: Make sure that the switch is in off position before adjusting the cutting depth, replacing or
adjusting the blades. Make sure the blade screws are securely tightened.
Assemble stand with M6 hex nut, 6mm flat washer and carriage bolt. Then install the machine to the stand
and secure it with M8X30 hex bolt and 8mm flat washer
OVERLOAD PROTECTION
If the motor protection responds, this always indicates that the motor is overloaded. The cause must be
located and the fault eliminated.
If the motor is overloaded or in the event of power failure, the motor switches off automatically. The
machine can not be switched on again until the motor is cooled down or the power supply has been
restored.
SETTING ANGLE FENCE
Insert the socket head bolt into the slotA and B. Then loosen C to adjust angle fence.
Turn M down, guide fence can be moved to left or right.
Refer to figure 5

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M
A
C
B
Figure 5
CHIP EXTRACTION
To ensure trouble free and reliable operation on enclosed premises, the machine must be connected to an
extractor unit at the dust chute E (accessory)
DUST CHUTE CONNECTION WHEN PLANING :
- Lift up the blade guard arm F so that the longitude holes G being exposed;
- Pull out the key H on both sides of the dust chute E;
- Move down the thickness table to the lowest position, and insert the dust chute E;
F
H
E
G
Figure 6
- The dust chute E is so positioned that both keys H are in line with the longitude holes G. Then push both
keys H into the longitude holes G. (refer to Fig. 6 )
E

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Figure 7
DUST CHUTE CONNECTION WHEN THICKNESSING:
-Slide the fence to right side, and turn to 135°
-Remove the blade guard K and place the dust chute E(See Figure 8).
-The dust chute E is so positioned that both keys H are in line with the longitude holes G. Then push both
keys H into the longitude holes G (See Figure 6).
The minimum air velocity at the extractor connection must be 20m/s(65ft/sec) to ensure an optimum
extraction.
Figure 8
SETTING OF GUARD
Height adjustment is made with the lever mounted on the left side of the machine. After lifting the lock lever
the blade cover can slide to set the required stock width for jointing. Push lock lever down to lock guard
extrusion in position.
Refer to Figure 9. M
L
N
Figure 9
PLANING
The cutting depth is set by handle L at the front table plate N by means of the scale for cutting depth M.
Cutting depth between 0.5 and 1.5 mm (1/64~1/16 in.) will produce the best surface.
WARNING: The part of the cutter head not used has to be covered by the blade guard.
Take up a working position so that you are always on one side of the machine away from the area directly in
front of or behind the cutterhead. Place both hands on the workpiece with the fingers. Do not hold on to the
workpiece edges.
Only workpieces should be planed which rest firmly on the machine and can be safety guided.
Refer to figure 10.
K
E
H

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Figure 10
THICKNESSING
-Set the desired height with handle assembly at spindle with reference to scale.
1 turn =3mm
-Slide in narrow wood in the middle.
When thicknessing the table must be lubricated regularly with lubricant. After having worked for a long
period or when planing wet wood it may occur that the workpiece stops while pulling in.
WARNING: Switch off the machine immediately in case of failure. Do not remove chips and splinters from
the tables while the machine is running.
Short workpieces should not be planed.
REPLACING BLADES
Disconnect machine from power before servicing!
Replacing blades
-Unplug the planer-thicknesser from power source and turn the switch to “off” position.
-Block the blade guard from closing down.
-Loosen and remove three blade lock screws securing blade and blade clamp.
-Lift blade and blade clamp from cutterhead.
-Clean any sawdust and resin buildup from cutterhead and blade clamp.
-Place blade clamp against the replacement blade and replace in cutterhead.
-Secure blade and blade clamp using three blade lock screws. Do not over-tighten blade lock screws first.
Note: Check blade height at both sides of the blade
-Tighten blade lock screws.
-Recheck blade adjustment and make sure blade is still level with outfeed table.
-Repeat the procedure to replace the other blade.
-Remove the scrap wood and release blade guard.
-Make sure all the blade lock screws are tight and snug.
NOTE:
-The blades which used with the tool may be replaced.
-the blades used in this tool can not be used to rebate.
MAINTENANCE
Prior to doing any maintenance work, always pull out the mains plug. The protecting hood which has been
removed to the side has to be mounted again after the maintenance work.
Machine care
The planer-thicknesser is designed with a low maintenance requirement. The bearing are greased for life.
After approximately 10 hours of operation we recommend to lubricate the following parts:
-bearings of the feed-in and feed-out rollers.
-bearings of pulley and gear wheel of the belt.
Treat threaded spindles for the height adjustment of the thicknessing table with dry lubricant only!
The table surface and feed-in / feed-out rollers should always be kept clean of resin.

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Dirty feed-in rollers and feed-out rollers have to be cleaned.
In order to prevent the motor from overheating, regularly check that no dust has accumulated on the
ventilation apertures of the motor.
After a prolonged period of operation, users are recommended to have the machine checked by an
authorized customer service shop.
Tool care
The cutter head, clamping devices, knife supports and knives used on the machine must be freed from
resin regularly as a clean tool improves the cutting quality. This can be done by soaking the clamping
devices, knife supports and reversible knives for 24 hours in paraffin, white spirit or commercially available
resin remover.
Tools made of aluminum may only be deresinified with cleaning agents which do not corrode this kind of
material.
ATTENTION!
Through poor conditions of the electrical MAINS, shortly voltage drops can appear when starting the
EQUIPMENT. This can influence other equipment (eg. Blinking of a lamp). If the MAINS-IMPEDANCE
Zmax<0.464 OHM, such disturbances are not expected. (In case of need, you may contact your local
supply authority for further information).

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ASSEMBLY DIAGRAM

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DECLARATION OF CONFORMITY
We Importer:
TOOLSAVE LTD
Unit C, Manders Ind. Est.,
Old Heat h Road, Wolverhampton,
WV1 2RP.
Declare that the product:
Designation: 1500W Planer Thicknesser
Model: PT254
Complies with the following Directives:
Electromagnetic Compatibility Directive - 2004/108/EC
Machine Directive - 2006/42/EC
Restrictions of the use of Hazardous Substances in Electrical Equipment - 2011-65/EU
Waste Electrical and Electronic Equipment - 2012/19/EU
Standards & technical specifications referred to:
EN 61029-1:2009+All
EN 61029-2-3:2011
AfPS GS 2019:01 PAK
Authorised Technical File Holder:Bill Evans
01.07.2020
TheDirector

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LUMBERJACK TOOLS
UNIT C MANDERS IND EST
OLD HEATH ROAD
WOLVERHAMPTON
WV1 2RP
UNITED KINGDOM
WWW.LUMBERJACKTOOLS.CO.UK