LYSON W4081 User manual

Instructions Manual
Wax melter with water heated grating
Przedsiębiorstwo Pszczelarskie Tomasz Łysoń
Spółka z o.o. Spółka Komandytowa
34-125 Sułkowice, ul. Racławicka 162, Polska
www.lyson.com.pl, email; [email protected]
tel. [phone]
Headquarters: Klecza Dolna 148, 34-124 Klecza Górna

The manual covers following devices
(codes):
W4081
Table of contents
1. General safety rules
1.1. Electrical safety
1.2. Operation safety
2. Product description
2.1. Technical specifications
2.2. Design
2.3. Operation principles
3. Temperature controller
3.1. Settings
3.2. Starting work with the controller
3.3. Error codes
3.4. Controller specifications
4. Storage
5. Maintenance and Cleaning
6. Waste disposal and environmental
protection
7. Warranty

Wax melter with water heated grating
400V model
Before first use read the manual carefully and follow
the instructions contained therein. The manufacturer
is not liable for damage caused by equipment used
inappropriately or by incorrect handling.
1. General safety instructions
1.1. Electrical safety
a) Make sure that the nominal voltage of the device and
the power source are compatible. Connect to a grounded
socket only.
b) The electrical supply system must be fitted with a
residual-current circuit breaker with rated tripping
current not higher than 30mA. Performance of the
circuit breaker should be checked periodically
c) Periodically check the condition of the power cord. Replace
the power cord if damaged. Replacing the power cord can
only be performed by the manufacturer or by qualified
personnel.
Do not use the device if the power cord is damaged!
d) In the event of damage to the device, to avoid any health
and safety risks, repairs should be carried out only by
qualified personnel.
a) Do not pull the power cord.
Keep the power cord away from heat sources and sharp
edges to ensure its good condition.
1.2. Operation safety
a) The device is not intended for use by persons (including
children) with limited physical, sensory or mental abilities,
or by inexperienced users, unless under supervision or
with instructions given by an accountable party.
b) Protect the control unit and any electrical component
against moisture (also during storage).
c) Never use this device near flammable materials.
d) Never carry out any maintenance or repairs
during operation or if the device is plugged in!
e) For indoor use only. The device is not suitable
for outdoor use.
Warning!!! Hot!!!
2. Product description
Make sure the device is filled with liquid
before starting (Fig.1)
Fig.1 Liquid level indicator
The device is designed for the recovery of wax and honey
from the hive frames/combs. It consists of an external
tank and a grating which are filled with a water-glycol
mixture (5:1).
The recommended operating temperature for the tank
shell is 40-43ºC, and for the grating 80-90ºC
2.1. Technical specifications
•acid resistant stainless steel body
•power supply – 400V/32A
•tank heater – 4,5 kW
•grating heater – 7,5 kW
•tank’s water jacket temperature range: 30~45ºC
•grating temperature range 30~90°C
•external dimensions:
L 1800 x W 880 x H 1000mm.
weight: 145 kg.
2.2. Design
Elements:
1. grating liquid circulation valves
2. honey drain pipe
3. 6/4” flap valve
4. tank’s water jacket reservoir
5. controller
6. liquid circulation pump „9”
7. grating’s water reservoir with the heater
8. safety valve
9. heated grating
10. wax drain pipe
11. perforated (3mm) insert for cleaning wax and honey
12. wax level setting pipe

2.3. Operation principles
1 - melting grating with hot liquid of 80-90°C
2 - wax cappings
3 - a level of wax, which in the melter is determined by the tube
"12" in section 2.2. and then flows out with the tube "10" in
section 2.2.
4 - the level of honey, which is drained down the pipe "2" set at
an appropriate height
5 - the water jacket maintaining the temperature of honey at 40-
43°C
3. Temperature controller
The device is equipped with the HC-01 temperature controller
3.1. Setting the temperature
1. Ensure that the controller switched off before plugging the
power cord in.
2. The main switch on the control panel should be in position
"0"
3. When the unit is plugged on Switch (0/1) on the control
panel is switched from position "0" to position "1"
4. Set up the controller to suit your specific requirements
5. Longer press and hold the button and then release it to
activate the operating time setting mode (indicated by the
displayed “Pro.” message on the screen). In this mode, use
the "+" and "-" buttons to define the time after which the
controller will automatically switch off, and. enter the OFF
state.
Press the „ON/OFF” button to exit the OFF state.

3.2. Starting work with the controller
1 – state indicator
If the indicator light is on – the temperature regulator is active.
If the indicator light is off – the temperature regulator is
inactive (the controller works as a thermometer). If the
indicator blinking – the temperature regulator is on and the
pre-heating process is in progress
2 – heating relay status
If the indicator light is on – the relay is engaged (heating on),
if the indicator is not lit – the relay is disengaged (heating off)
3 – display
Operation mode – default mode, automatically selected
when the controller is powered on. The display indicates the
measured temperature. The indications are given in oC.
Setting mode – selected by pressing the + or – button. The
display indicates the set temperature. The value is displayed
in °C. The value displayed flashes and after a while returns to
the measured temperature display mode.
Run time setting mode (Pro.) - activated by pressing the
"ON/OFF" button. The display indicates the operating time,
counting from the moment of switching on, after which the
thermostat will automatically switch off. The indication is given
in hours.
Display brightness setting mode (d.br.) - activated by
holding down the "ON/OFF" button. The display, with all
segments lit, shows the currently set brightness. Reaching
the setting limit is signalled by flashing.
The following modes are available after entering the
appropriate code.
Calibration mode (CAL.) code L-1 – activated by holding
down the "ON/OFF" button. The display shows the calibrated
temperature (temperature measured taking calibration into
account). The indication is given in oC.
Pre-heating time setting mode (P.tI.) code L-2 – activated
by holding down the "ON/OFF" button. The display indicates
the operating time, counting from the moment of switching on,
for which the controller performs the preheating, maintaining
the preheating temperature programmed by the
manufacturer. The message "OFF" indicates that the
preheating function is deactivated. The indication is given in
minutes. If preheating is activated, the controller will display
"HC2" at start-up.
Preheat temperature setting mode (P.tE.) code L-3 –
activated by holding down the "ON/OFF". The display shows
the preheating set temperature value. P... indicated in oC.
Preset temperature limit setting mode (L.t.h.) code L-4 –
activated by holding down the "ON/OFF" button. The display
shows the maximum value of the preset temperature that can
be set. The L... indication is given in oC.
4 – button "-" decrease value
Operating mode – Pressing the button will decrease the set
temperature value. During pre-heating the possibility of
changing the set temperature is blocked.
Run time setting mode – pressing the button will decrease
the time after which the thermostat automatically switches off.
Display brightness setting mode – pressing the button will
decrease the brightness of the display.
Calibration mode – pressing the button will decrease the
value of the indicated temperature, and thus calibrating the
measurement.
Pre-heating time setting mode – pressing the button will
decrease the time after which the thermostat automatically
switches from the preheating phase to the heating phase.
Preheat temperature setting mode – pressing the button
will decrease the value of the desired temperature to be
maintained during preheating.
Preset temperature limit setting mode – pressing the
button will decrease the value of the maximum preset
temperature value that can be set.
5 - "+" increase value
Operating mode – Pressing the button will increase the set
temperature value. During pre-heating the possibility of
changing the set temperature is blocked.
Run time setting mode – pressing the button will increase
the time after which the thermostat will automatically switch
off.
Display brightness setting mode – pressing the button will
increase the brightness of the display.
Calibration mode – pressing the button will increase the
value of the indicated temperature and thus calibrating the
measurement.
Pre-heating time setting mode – pressing the button will
increase the time after which the thermostat automatically
switches from the preheating phase to the heating phase.
Preheat temperature setting mode – pressing the button
will increase the preset temperature to be maintained during
preheating.
Preset temperature limit setting mode – pressing the
button will increase the value of the maximum preset
temperature value that can be set
6 - "ON/OFF" button
Briefly pressing the button alternately turns the regulator on
(ON) and off (OFF). In the OFF state, the regulator acts as a
thermometer. In the ON state, the controller will turn the
heater control output on and off to maintain the temperature
set by the user.
Longer pressing and holding the button will activate the run
time setting mode, indicated by the displayed message (Pro.).
In this mode, using the "+" and "-" buttons, the user can
define the time after which the controller will automatically
switch off, i.e. go into the OFF state. Exiting this mode and
confirming the settings is done by short pressing the
"ON/OFF" button.
Longer pressing and holding the button starts the display
brightness setting mode – indicated by the message (d.br.).
In this mode, using the "+" and "-" buttons, the user can set
the brightness of the display segments. Exiting this mode and
confirming the settings is done by short pressing the
"ON/OFF" button.
Longer pressing and holding the button activates the
calibration mode which is indicated by a displayed message
(CAL.). In this mode, using the "+" and "- " buttons, the user
can adjust the temperature readings to the actual
temperature value. Exiting this mode and confirming the
calibration settings is done by short pressing the "ON/OFF"
button.
Note – the controllers supplied are already calibrated.
Longer pressing and holding the button will activate the mode
of preheating time setting indicated by the displayed message
(P.tI.). In this mode, using the "+" and "- " buttons, the user
can define the time after which the controller will
automatically switch from the preheating phase to the actual
heating phase. Switching off the preheating is indicated with

"OFF" message. To leave this mode and confirm the settings
press the "ON/OFF" button.
Longer pressing and holding the button will start the mode of
setting the preheating temperature indicated by the displayed
message (P.tE.). In this mode, using the "+" and "- " buttons,
the user can define the desired temperature to be maintained
during pre-heating. To exit this mode and confirm the settings
press the "ON/OFF" button.
Longer pressing and holding the button will activate the mode
of setting the preset temperature limit, signalled by the
displayed message (L.t.h.). In this mode, using the "+" and "-
" buttons, the user can set the upper limit of the desired
temperature setting. To exit this mode and confirm the
settings press the "ON/OFF" button.
Note – all settings and operating status (on or
off) of the controller are stored in the controller’s
memory.
Access codes
During start-up of the controller (displayed controller’s name,
software version, settings values) press and hold the "-"and "+"
buttons. After displaying "- - - " buttons may be released and the
appropriate code may be entered. The code is confirmed with
the "ON/OFF" button.
CODE ACCESS LEVEL
Random L-0
157 L-1
314 L-2
628 L-3
942 L-4
Run time setting mode (code L-0)
Display brightness setting mode (code L-0)
Calibration mode (code L-1)
Pre-heating time setting mode (code L-2)
Preheat temperature setting mode (code L-3)
Preset temperature limit setting mode (code L-4)
3.3. Error codes
The HC1 controller features advanced error detection
algorithms. The detection of any error triggers an emergency
stop action and brings up the error report screen. The error
report screen is displayed continuously. It is therefore
necessary to turn off the power, remove the source of the error
and turn the controller back on.
ERROR CODE DESCRIPTION
(E-0) CPU
STATUS
Internal controller fault
(E-3) T < Tmin T1 measured temperature too
low.
(E-4) T > Tmax T1 measured temperature too
high.
(E-5) button - pressed/faulty „-„ button
(E-6) button + pressed/faulty „+„ button
(E-7) button
ON/OFF
pressed/faulty „ON/OFF” button
3.4. Controller specifications
CONTROLLER SPECIFICATIONS (FOR FW:
0.1 VERSION)
Temperature range*: -50oC ... +250oC
Temperature read-out
resolution: 0,1°C
Measurement accuracy: ± 1,5 °C
Minimum set temperature
value: 30°C
Maximum set temperature
value:
Range:
45oC ... 95oC
Run time setting range: 1 … 96 hours
Preheating temperature
range: 30oC ... 40oC
Preheating time range: 0 … 60 minutes
Adjustment mode: Two-state
Electrical parameters
Control:
PSU rating:
12VDC ±10%, Min.
200mA
100…240VAC 50/60Hz
Temperature connection: PT1000
Output type: Relay, connector “NO”
Max output load: AC1 – 9A 230V
Max heater power: 2000W 230VAC
Output durability > 3x104 for 10A 230VAC
Max engagement
frequency AC1
600 cycles/h
Work conditions requirements
Controller’s work
temperatures: 0oC…55oC
Storage temperature: 0oC…60oC
Humidity: Max 65% at 25 oC

4. Storage
Clean and dry the unit thoroughly after use.
If the device has been moved from a cold room to a room with a
higher temperature, before switching on wait until it reaches the
ambient temperature and all condensation water evaporates.
Store the device in a dry and frost-free room.
Do not use the device when the ambient temperature is below
5ºC.
An additional technical check should be carried out
periodically, and if any defects are found, please contact
the manufacturer.
5. Cleaning and maintenance
IMPORTANT!!!
Unplug the device before commencing any maintenance or
cleaning procedures!
Before first use and after finishing work the equipment must be
thoroughly cleaned and dried.
Clean with hot water using detergents allowed in food industry
using a soft cloth.
While cleaning ensure the safety of all electrical components
like motors and controller panels.
After cleaning rinse the device and allow it to dry thoroughly.
Store the device in a dry and frost-free room.
Do not use any chemical agents to protect the devices
elements.
6. Waste disposal and environmental
protection
The used product must be disposed in accordance with the
local regulations. Return the device to a collection point from
where it can be submitted for environmentally compatible
recycling.
The consumer has the right to return used equipment directly to
the manufacturer's distribution network, free of charge, while
replacing it with a new unit as long as the used device is of the
same kind and same application as the newly purchased
device.
7. Warranty
The product purchased from the Lyson Company is covered by
a manufacturer's warranty. The warranty period is 24 months
from the date of purchase.
All purchased products come with receipts or VAT invoices.
Warranty details at:
www.lyson.com.pl