M-system R7F4HML3-D-DAC32A User manual

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-8002-A Rev.2 P. 1 / 12
INSTRUCTION MANUAL
BEFORE USE ....
Thank you for choosing M-System. Before use, please check
contents of the package you received as outlined below.
If you have any problems or questions with the product,
please contact M-System’s Sales Office or representatives.
■PACKAGE INCLUDES:
Discrete I/O module ............................................................(1)
DIN rail mounter slider......................................................(2)
■MODEL NO.
Confirm Model No. marking on the product to be exactly
what you ordered.
■INSTRUCTION MANUAL
This manual describes necessary points of caution when
you use this product, including installation, connection and
basic maintenance procedures.
POINTS OF CAUTION
■CONFORMITY WITH EU DIRECTIVES
• The equipment must be mounted inside the instrument
panel of a metal enclosure.
• The actual installation environments such as panel con-
figurations, connected devices, connected wires, may af-
fect the protection level of this unit when it is integrated
in a panel system. The user may have to review the CE
requirements in regard to the whole system and employ
additional protective measures to ensure the CE conform-
ity.
■POWER INPUT RATING & OPERATIONAL RANGE
• Locate the power input rating marked on the product and
confirm its operational range as indicated below:
24V DC rating: 24V ±10%, approx. 100mA
■GENERAL PRECAUTIONS
• Before you remove the unit or mount it, turn off the power
supply and I/O signal for safety.
• Before you remove the terminal block and MIL connector
or mount it, make sure to turn off the power supply and
I/O signal for safety.
• DO NOT set the switches on the module while the power
is supplied. The switches are used only for maintenance
without the power.
■ENVIRONMENT
• Indoor use.
• When heavy dust or metal particles are present in the
air, install the unit inside proper housing with sufficient
ventilation.
• Do not install the unit where it is subjected to continuous
vibration. Do not subject the unit to physical impact.
• Environmental temperature must be within -10 to +55°C
(14 to 131°F) with relative humidity within 30 to 90% RH
in order to ensure adequate life span and operation.
• With vertical mounting, for heat dissipation leave at least
10 mm (.39 in.) at the both side of the unit.
■WIRING
• Do not install cables close to noise sources (relay drive
cable, high frequency line, etc.).
• Do not bind these cables together with those in which
noises are present. Do not install them in the same duct.
■AND ....
• The unit is designed to function as soon as power is sup-
plied, however, a warm up for 10 minutes is required for
satisfying complete performance described in the data
sheet.
MECHATROLINK I/O MODULE
(NPN/PNP discrete input & NPN transistor output, 16 points each,
MIL connector, MECHATROLINK- III use)
MODEL
R7F4HML3-D-DAC32A

R7F4HML3-D-DAC32A
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-8002-A Rev.2 P. 2 / 12
COMPONENT IDENTIFICATION
1234
ON
SA1
×10
SA2
×1
PWR LNK2CONLNK1ERR
LNK1 LNK2
MECHATROLINK- III Connector
Station Address Setting Rotary SW
Status Indicator LED
Operating Mode Setting DIP SW (SW1)
Discrete I / O Status Indicator LED
I / O Connector
Power Supply Connector
■STATUS INDICATOR LED
ID COLOR FUNCTION
PWR Green Turns on when the internal power is sup-
plied normally.
ERR Red Turns on at MECHATROLINK-III com-
munication error
CON Green Turns on at MECHATROLINK-III con-
nection is established
LNK1 Green Turns on at MECHATROLINK-III LNK1
is established
LNK2 Green Turns on at MECHATROLINK-III LNK2
is established
■STATION ADDRESS
Station Address is selected between 03H and EFH in hexa-
decimal.
The SA1 switch determines the MSD, while the SA2 switch
does the LSD of the address.
(Factory setting: 03H)
Station Address Setting (LSD)
Station Address Setting (MSD)
8
9
A
B
C
D
E
F
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
0
1
2
3
4
5
6
7
■OPERATING MODE
(*) Factory setting
• Read Rate (SW1-1, 1-2, 1-3)
SW1-1 SW1-2 SW1-3 READ RATE
OFF OFF OFF ≤ 10 msec. (*)
ON OFF OFF ≤ 1 msec.
OFF ON OFF ≤ 5 msec.
ON ON OFF ≤ 20 msec.
OFF OFF ON ≤ 50 msec.
ON OFF ON ≤ 70 msec.
OFF ON ON ≤ 100 msec.
ON ON ON ≤ 200 msec.
• Output at The Loss of Communication (SW1-4)
SW1-4 OUTPUT AT THE LOSS OF COMMUNICATION
OFF Reset the output (turned off)
ON Hold the output (*)
(maintains the last data received normally)
■DISCRETE I / O STATUS INDICATOR LED
LED green indicators shows the signal status.
ON : LED ON
OFF : LED OFF

R7F4HML3-D-DAC32A
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-8002-A Rev.2 P. 3 / 12
■POWER SUPPLY
Cable connector: TFMC1,5/5-STF-3,5 (Phoenix Contact)
(included in the package)
Applicable wire size: 0.2 − 1.5 mm2; stripped length 10 mm
Recommended solderless terminal
• AI0,25-10YE 0.25 mm2(Phoenix Contact)
• AI0,34-10TQ 0.34 mm2(Phoenix Contact)
• AI0,5-10WH 0.5 mm2(Phoenix Contact)
• AI0,75-10GY 0.75 mm2(Phoenix Contact)
• A1-10 1.0 mm2(Phoenix Contact)
• A1,5-10 1.5 mm2(Phoenix Contact)
12345
1. FE Functional Earth
2. NC —
3. NC —
4. +24V Power Input (24V DC)
5. 0V Power Input (0V)
■TERMINAL ASSIGNMENTS
• I/O Connection
Recommended cable connector: XG4M-4030 (OMRON)
The cable connector is not included in the package.
39
40
1
2
PIN
No. ID FUNCTION PIN No. ID FUNCTION
1 V+
External excitation 2 V+ External excitation
3 V– Out. Common 4 V– Out. Common
5 Y15 OUTPUT 15 6 Y7 OUTPUT 7
7 Y14 OUTPUT 14 8 Y6 OUTPUT 6
9 Y13 OUTPUT 13 10 Y5 OUTPUT 5
11 Y12 OUTPUT 12 12 Y4 OUTPUT 4
13 Y11 OUTPUT 11 14 Y3 OUTPUT 3
15 Y10 OUTPUT 10 16 Y2 OUTPUT 2
17 Y9 OUTPUT 9 18 Y1 OUTPUT 1
19 Y8 OUTPUT 8 20 Y0 OUTPUT 0
21 NC NC 22 NC NC
23 COM In. Common 24 COM In. Common
25 X15 INPUT 15 26 X7 INPUT 7
27 X14 INPUT 14 28 X6 INPUT 6
29 X13 INPUT 13 30 X5 INPUT 5
31 X12 INPUT 12 32 X4 INPUT 4
33 X11 INPUT 11 34 X3 INPUT 3
35 X10 INPUT 10 36 X2 INPUT 2
37 X9 INPUT 9 38 X1 INPUT 1
39 X8 INPUT 8 40 X0 INPUT 0

R7F4HML3-D-DAC32A
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-8002-A Rev.2 P. 4 / 12
MOUNTING INSTRUCTIONS
■DIN RAIL MOUNTING (PARALLEL)
• Mounting
1) Set the upper hook at the rear side of the unit on the DIN
rail.
1
2
2) Push in the lower.
• Dismounting
1) Push down the DIN rail mounter slider with tip of a mi-
nus screwdriver.
2) Pull the lower of the unit.
3) Remove the upper hook of the unit from the DIN rail.
1
3
2
■DIN RAIL MOUNTING (RIGHT ANGLE)
• Mounting
1) Insert the longer DIN rail mounter slider until it clicks
twice, as shown below.
1
2) Set the upper hook at the rear side of the unit on the DIN
rail.
3) Push in the lower.
2
3
Note: leave at least 10 mm (.39 in.) at the both side of the unit.
• Dismounting
1) Push down the DIN rail mounter slider with tip of a mi-
nus screwdriver.
2) Pull the lower of the unit.
3) Remove the upper hook of the unit from the DIN rail.
1
2
3
■SURFACE MOUNTING
1) Insert the two DIN rail mounter sliders until it clicks
once, as shown below.
11
2) Mount the unit with M4 screws referring the External
Dimensions. (Torque: 1.4 N∙m)

R7F4HML3-D-DAC32A
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-8002-A Rev.2 P. 5 / 12
TERMINAL CONNECTIONS
Connect the unit as in the diagram below.
■EXTERNAL DIMENSIONS unit: mm (inch)
115 (4.53) 55 (2.17)
75 (2.95)
123 (4.84)
138 (5.43)
50 (1.97)
[4 (.16)]
DIN RAIL
35mm wide
2
- 4.3 dia. 4 deep
(2 - 1.17 dia. 0.16 deep)
5 (.2)3(.12)

R7F4HML3-D-DAC32A
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-8002-A Rev.2 P. 6 / 12
■CONNECTION DIAGRAM
Note: In order to improve EMC performance, bond the FE
terminal to ground.
Caution: FE terminal is NOT a protective conductor terminal.
1
5
10
2
6
4
7
13
8
9
14
12
15
11
16
17
18
19
20
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
3
25
X0
COM
X15
• PNP Connection
• NPN Connection
+−
X0
COM
+−
V+
Y5
V
-
V
-
Y15
Y7
Y14
Y6
Y13
Y12
Y1
Y4
Y11
Y3
Y10
Y2
Y9
V+
Y8
X6
COM
COM
X15
X7
X14
X13
X2
X5
X12
X4
X11
X3
X10
X0
X9
X1
X8
Y0
23
40
25
X15
23
COM
COM
24
24
40
2
5
3
20
V+
1
V+
Y0
V
-
4
V
-
−+
Y15
■ Input Connection
Examples
■ Output Connection
Examples
24V DC
0V 5
4
1
FE
MECHATROLINK-III
CONNECTOR
MECHATROLINK-III
CONNECTOR
*1
*1
*1. The network cable can be connected to either one.
MOUNTING REQUIREMENTS unit: mm (inch)
125 (4.92)
2–M4

R7F4HML3-D-DAC32A
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-8002-A Rev.2 P. 7 / 12
MECHATROLINK-III COMMUNICATION
Transmission cycle: 125 µsec., 250 µsec., 500 µsec., 1 – 64 msec. (with 1 msec. increments)
Communication cycle: 125 µsec. through 64 msec.
Applicable prole: Standard I/O profile (cyclic communication)
Event-driven communication acquiring ID profile (event-driven communication)
Transmission bytes: 16 bytes
Station address: 03H through EFH (set with rotary switches)
Cyclic communication: Available
Event-driven communication: Available
Slave monitoring: None
MECHATROLINK-III RELATED COMMANDS
Commands available with this unit are the following.
PROFILE COMMAND CODE FUNCTION
Common command NOP 00H No operation command
ID_RD 03H Read ID command
CONFIG 04H Setup device command
ALM_RD 05H Read alarm or warning command
ALM_CLR 06H Clear alarm or warning command
CONNECT 0EH Establish connection command
DISCONNECT 0FH Release connection command
Standard I/O profile DATA_RWA 20H Transmit I/O data
• NOP (00H)
Does nothing except sending back current status
BYTE COMMAND RESPONSE REMARKS
0 NOP (00H) NOP (00H) No operation command
1 00H 00H Not used
2 CMD_CTRL CMD_STAT Refer to CMD_CTRL/CMD_STAT.
3
≥ 4 00H 00H Reserve
• ID_RD (03H)
Reads the product ID.
BYTE COMMAND RESPONSE REMARKS
0 ID_RD (03H) ID_RD (03H) Read ID command
1 00H 00H Not used
2 CMD_CTRL CMD_STAT Refer to CMD_CTRL/CMD_STAT.
3
4 ID_CODE ID_CODE Refer to ID_CODE
5 OFFSET OFFSET OFFSET: designates the place to read data
6 SIZE SIZE SIZE: specify the size of data to read
7
≥ 8 00H ID Product’s ID
• CONFIG (04H)
No parameter to set for this unit. Immediately response with completion.
BYTE COMMAND RESPONSE REMARKS
0 CONFIG (04H) CONFIG (04H) Setup device command
1 00H 00H Not used
2 CMD_CTRL CMD_STAT Refer to CMD_CTRL/CMD_STAT.
3
4 00H 00H Recalculation of parameters and set up. Other than 00H is
not supported.
≥ 5 00H 00H Reserve

R7F4HML3-D-DAC32A
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-8002-A Rev.2 P. 8 / 12
• ALM_RD (05H)
Reads alarm or warning
BYTE COMMAND RESPONSE REMARKS
0 ALM_RD (05H) ALM_RD (05H) Read alarm or warning command
1 00H 00H Not used
2 CMD_CTRL CMD_STAT Refer to CMD_CTRL/CMD_STAT.
3
4 0000H 0000H Read current alarm or warning.
12 points max. (2 bytes in 8th to 31st byte)
Other than 0000H is not available.
5
6 0000H 0000H 0
7
≥ 8 00H 00H 0
• ALM_CLR (06H)
Clears alarm or warning
BYTE COMMAND RESPONSE REMARKS
0 ALM_CLR (06H) ALM_CLR (06H) Clear alarm or warning command
1 00H 00H Not used
2 CMD_CTRL CMD_STAT Refer to CMD_CTRL/CMD_STAT.
3
4 0000H 0000H Clear current alarm or warning. Other than 0000H is not
available.
5
≥ 6 00H 00H Reserve
• CONNECT (0EH)
Starts communication with master station.
BYTE COMMAND RESPONSE REMARKS
0 CONNECT (0EH) CONNECT (0EH) Establish connection command
1 00H 00H Not used
2 CMD_CTRL CMD_STAT Refer to CMD_CTRL/CMD_STAT.
3
4 30H 30H MECHATROLINK application layer: 30H
5 00H 00H Communication mode: Asynchronous, single transmission,
subcommand disabled
6 COM_TIME COM_TIME Communication cycle: Multiple of transmission cycle.
E.g. Transmission cycle: 0.5 msec., communication cycle: 2
msec. Set 4 (=2/0.5)
7 30H or 01H 30H or 01H Profile type
30H: Standard I/O profile
01H: Event-driven communication acquiring ID profile
≥ 8 00H 00H Reserve
• DISCONNECT (0FH)
Stops communication with master station.
BYTE COMMAND RESPONSE REMARKS
0 DISCONNECT (0FH) DISCONNECT (0FH) Release connection command
≥ 1 00H 00H Reserve

R7F4HML3-D-DAC32A
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-8002-A Rev.2 P. 9 / 12
• DATA_RWA (20H)
Transmits I/O data to master station. Data allocation is following.
Data size is 16 bytes.
BYTE COMMAND RESPONSE REMARKS
0 DATA_RWA (20H) DATA_RWA (20H) Transmit I/O data
1 00H 00H Not used
2 CMD_CTRL CMD_STAT Refer to CMD_CTRL/CMD_STAT.
3
4 CH0 OUT LO CH0 IN LO CHx OUT: Output data: See ‘Output Data’ of ‘I/O DATA’
CHx IN: Input data: See ‘Input Data’ of ‘I/O DATA’
5 CH0 OUT HI CH0 IN HI
6 CH1 OUT LO CH1 IN LO
7 CH1 OUT HI CH1 IN HI
8 CH2 OUT LO CH2 IN LO
9 CH2 OUT HI CH2 IN HI
10 CH3 OUT LO CH3 IN LO
11 CH3 OUT HI CH3 IN HI
12 00H 00H Not used
13 00H 00H Not used
14 00H 00H Not used
15 00H 00H Not used
[ I/O DATA ]
• Input data
Input data to be sent from the slave to the master are set in the response.
With output data read back.
CH0 IN LO CH0 data low 8 bits Bit 0 through 7 of input data are set
CH0 IN HI CH0 data high 8 bits Bit 8 through 15 of input data are set
CH1 IN LO CH1 data low 8 bits Bit 0 through 7 of the data, which reads back the output data, are set
CH1 IN HI CH1 data high 8 bits Bit 8 through 15 of the data, which reads back the output data, are set
CH2 IN LO CH2 data low 8 bits Not used
CH2 IN HI CH2 data high 8 bits Not used
CH3 IN LO CH3 data low 8 bits Not used
CH3 IN HI CH3 data high 8 bits Not used
Without output data read back (with option code /NR)
CH0 IN LO CH0 data low 8 bits Bit 0 through 7 of input data are set
CH0 IN HI CH0 data high 8 bits Bit 8 through 15 of input data are set
CH1 IN LO CH1 data low 8 bits Not used
CH1 IN HI CH1 data high 8 bits Not used
CH2 IN LO CH2 data low 8 bits Not used
CH2 IN HI CH2 data high 8 bits Not used
CH3 IN LO CH3 data low 8 bits Not used
CH3 IN HI CH3 data high 8 bits Not used

R7F4HML3-D-DAC32A
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-8002-A Rev.2 P. 10 / 12
• Output data
Output data to be sent from the master to the slave are set in the command. Unused with input module.
With output data read back.
CH0 OUT LO CH0 data low 8 bits Not used
CH0 OUT HI CH0 data high 8 bits Not used
CH1 OUT LO CH1 data low 8 bits Bit 0 through 7 of the output data are set
CH1 OUT HI CH1 data high 8 bits Bit 8 through 15 of the output data are set
CH2 OUT LO CH2 data low 8 bits Not used
CH2 OUT HI CH2 data high 8 bits Not used
CH3 OUT LO CH3 data low 8 bits Not used
CH3 OUT HI CH3 data high 8 bits Not used
Without output data read back (with option code /NR)
CH0 OUT LO CH0 data low 8 bits Bit 0 through 7 of the output data are set
CH0 OUT HI CH0 data high 8 bits Bit 8 through 15 of the output data are set
CH1 OUT LO CH1 data low 8 bits Not used
CH1 OUT HI CH1 data high 8 bits Not used
CH2 OUT LO CH2 data low 8 bits Not used
CH2 OUT HI CH2 data high 8 bits Not used
CH3 OUT LO CH3 data low 8 bits Not used
CH3 OUT HI CH3 data high 8 bits Not used
CMD_CTRL
CMD_CTRL command area is following.
BIT FUNCTION REMARKS
0 – 2 Reserve Not used
3 ALM_CLR 0: Clear alarm/warning disabled
1: Clear alarm/warning triggered
4 – 5 Reserve Not used
6 – 7 CMD_ID Not used in the standard I/O command profile
8 – 15 Reserve Not used
CMD_STAT
CMD_STAT response area is following.
BIT FUNCTION REMARKS
0 D_ALM Not used
1 D_WAR Not used
2 CMDRDY 1: Command reception enabled
0: Other
3 ALM_CLR_CMP 1: Completion of execution of ALM_CLR
0: Other
ALM_CLR_CMP can be canceled by setting ‘0’ for ALM_CLR in CMD_CTRL command
area.
4 – 5 Reserve Not used
6 – 7 RCMD_ID Not used in the standard I/O command profile
8 – 11 CMD_ALM Warning 0: Normal, 1: Invalid data
Alarm 8: Unsupported command received, 9: Invalid data, A: Command execu-
tion condition error, B: Subcommand combination error, C: Phase error
12 – 15 COMM_ALM Warning 0: Normal, 1: FCS error, 2: Command data not received, 3: Synchronous
frame not received
Alarm 8: FCS error, 9: Command data not received, A: Synchronous frame not
received, B: Synchronization time interval error, C: WDT error