M-system W2AP User manual

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-5535 Rev.7 P. 1 / 4
INSTRUCTION MANUAL
DC/FREQUENCY CONVERTER MODEL W2AP
BEFORE USE ....
Thank you for choosing M-System. Before use, please check
contents of the package you received as outlined below.
If you have any problems or questions with the product,
please contact M-System’s Sales Office or representatives.
■PACKAGE INCLUDES:
Signal conditioner
(body + base socket + input resistor)..................................(1)
Input resistor is provided only with current input type.
■MODEL NO.
Confirm Model No. marking on the product to be exactly
what you ordered.
■INSTRUCTION MANUAL
This manual describes necessary points of caution when
you use this product, including installation, connection and
basic maintenance procedures.
POINTS OF CAUTION
■NONINCENDIVE APPROVAL OPTION
• This equipment is suitable for use in Class I, Div. 2,
Groups A, B, C and D or Non-Hazardous Locations only.
• WARNING! Before You Remove the Unit from Its Base
Socket or Mount It, Turn Off the Power Supply and Input
Signal for Safety.
• WARNING! – Explosion Hazard –
Substitution of Components May Impair Suitability for
Class I, Div. 2.
• WARNING! – Explosion Hazard –
Do Not Disconnect Equipment Unless Power Has Been
Switched Off or The Area is Known To Be Non-Hazardous.
• The equipment was evaluated for use in the ambient tem-
perature and relative humidity as mentioned in ‘ENVI-
RONMENT’ section.
• The input and output wiring must be in accordance with
Class I, Div. 2 wiring methods and in accordance with the
authority having jurisdiction for use in these hazardous
locations.
■CONFORMITY WITH EU DIRECTIVES OR UL
• This equipment is suitable for Pollution Degree 2, Meas-
urement Category II (input, transient voltage 2500V and
output, transient voltage 1500V) and Installation Cat-
egory II (transient voltage 2500V). Reinforced insula-
tion (signal input or output 1 or output 2 to power input:
300V) and basic insulation (signal input to output 1 or
output 2: 300V) are maintained. Prior to installation,
check that the insulation class of this unit satisfies the
system requirements.
• Altitude up to 2000 meters.
• The equipment must be mounted inside a panel.
• The equipment must be installed such that appropriate
clearance and creepage distances are maintained to con-
form to CE/UL requirements. Failure to observe these
requirements may invalidate the CE/UL conformance.
• The actual installation environments such as panel con-
figurations, connected devices, connected wires, may af-
fect the protection level of this unit when it is integrated
in a panel system. The user may have to review the CE
requirements in regard to the whole system and employ
additional protective measures to ensure the CE conform-
ity.
• Install lightning surge protectors for those wires connect-
ed to remote locations.
■POWER INPUT RATING & OPERATIONAL RANGE
• Locate the power input rating marked on the product and
confirm its operational range as indicated below:
100 – 240V AC rating: 85 – 264V (90 – 264V for UL),
47 – 66 Hz, approx. 4 – 6VA
24V DC rating: 24V ±10%, approx. 3W
11 – 27V DC rating: 11 – 27V, approx. 3W
110V DC rating: 85 – 150V (110V ±10% for UL), approx. 3W
■GENERAL PRECAUTIONS
• Before you remove the unit from its base socket or mount
it, turn off the power supply and input signal for safety.
■ENVIRONMENT
• Indoor use.
• When heavy dust or metal particles are present in the
air, install the unit inside proper housing with sufficient
ventilation.
• Do not install the unit where it is subjected to continuous
vibration. Do not subject the unit to physical impact.
• Environmental temperature must be within -5 to +55°C
(23 to 131°F) with relative humidity within 30 to 90% RH
in order to ensure adequate life span and operation.
• Be sure that the ventilation slits are not covered with ca-
bles, etc.
■WIRING
• Do not install cables close to noise sources (relay drive
cable, high frequency line, etc.).
• Do not bind these cables together with those in which
noises are present. Do not install them in the same duct.
■AND ....
• The unit is designed to function as soon as power is sup-
plied, however, a warm up for 10 minutes is required for
satisfying complete performance described in the data
sheet.

W2AP
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-5535 Rev.7 P. 2 / 4
COMPONENT IDENTIFICATION
Input Resistor
Model
SPAN
ZERO
Fixing Screw
Zero Adj.
Span Adj. Connection
Diagram
Specifications
Body Base Socket
INSTALLATION
Loosen the fixing screw at the front of the unit in order to
separate the body from the base socket.
DIN Rail
35mm wide
Spring Loaded
DIN Rail Adaptor
■DIN RAIL MOUNTING
Set the base socket so that
its DIN rail adaptor is at
the bottom. Position the
upper hook at the rear side
of base socket on the DIN
rail and push in the lower.
When removing the socket,
push down the DIN rail
adaptor utilizing a minus
screwdriver and pull.
■WALL MOUNTING
Refer to “EXTERNAL DIMENSIONS.”
TERMINAL CONNECTIONS
Connect the unit as in the diagram below or refer to the connection diagram on the side of the unit.
When an input resistor is provided with the module, attach it together with input wiring to the input screw terminals.
■EXTERNAL DIMENSIONS unit: mm (inch)
4
8 7
10
21.5 (.87)
88.5 (3.48)
84 (3.31)10 (.39)
22 (.87)
59 (2.32)
DIN RAIL
35mm wide
[4 (.16)]
11
– M3
SCREW
72 (2.83)
29.5 (1.16)
53 (2.09)
2
–
4.2x5
(.17x.20)
MTG HOLE
6 (.24) deep
114 (4.49)
11
56
123
9
6 (.23)
• When mounting, no extra space is needed between units.
4
(.16)

W2AP
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-5535 Rev.7 P. 3 / 4
■CONNECTION DIAGRAM
U(+)
V(–)
POWER
10
11
+
–
OUTPUT 1
7
8
+
–
3
6
OUTPUT 2
1
2
+
–
*
INPUT R
The section enclosed by broken line is only with 2nd output option.
*Input shunt resistor attached for current input.
■ Open Collector
Output Connection Examples
+
–
7
8
+
–
■ Voltage Pulse
+
–
7
8
+
–
■ Dry Contact AC/DC Switch
• AC Powered
7
8LOAD
Relay or
Counter Coil
Varistor or Spark
Quenching Circuit
• DC Powered
7
8LOAD
Relay or
Counter Coil
Spark Quenching
Diode
U
■TERMINAL ASSIGNMENTS unit: mm (inch)
4
8 7
1011
56
3
9
INPUT RESISTOR
(model: REM2)
19 (.75)
12
Input shunt resistor attached
for current input.
WIRING INSTRUCTIONS
■SCREW TERMINAL
Torque: 0.8 N·m
■SOLDERLESS TERMINAL
Refer to the drawing below for recommended ring tongue
terminal size. Spade tongue type is also applicable.
Applicable wire size: 0.25 to 1.65 mm2(AWG 22 to 16)
Recommended manufacturer: Japan Solderless Terminal
MFG.Co.Ltd, Nichifu Co.,ltd
6 (.24) max
3.3 (.13) max
mm (inch)

W2AP
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-5535 Rev.7 P. 4 / 4
CHECKING
1) Terminal wiring: Check that all cables are correctly con-
nected according to the connection diagram.
2) Power input voltage: Check voltage across the terminal
10 – 11 with a multimeter.
3) Input: Check that the input signal is within 0 – 100% of
the full-scale.
4) Output: Check that the load resistance meets the de-
scribed specifications shown below.
OUTPUT LOAD REQUIREMENTS
Open collector 30 V DC @ 100 mA max.
5V pulse 250 Ω min.
Dry contact AC/DC switch 30 V DC @ 200 mA max (resistive load)
132 V AC @ 200 mA max. (cosø=1)
Check also that the receiving instrument is able to accept
the waveform as explained in the figure below.
• Open Collector • Voltage Pulse
OFF
ON
20 %
80 %
1 / f
■ Frequency less than 500 Hz at 100% input
→See the figure below.
H Level
L Level
20 %
80 %
1 / f
• Open Collector
Dry Contact AC/DC Switch
• Voltage Pulse
OFF
ON
20 %
80 %
1 / f
H Level
L Level
20 %
80 %
1 / f
• Open Collector • Voltage Pulse
■ Frequency greater than 500 Hz at 100% input
→See the figure and equation below.
H Level
L Level
Pulse Width
OFF
ON
Pulse Width
Pulse Width [millisec.] = 1
2.09 × 100% Frequency [kHz]
■ When the dry contact AC/DC Switch is selected
as either OUTPUT 1 or OUTPUT 2
→See the figure below. ON or L pulse width is
limited within 75 ±25 msec. when the output
frequency gets low (below 2 to 4 Hz).
ADJUSTMENT PROCEDURE
This unit is calibrated at the factory to meet the ordered
specifications, therefore you usually do not need any cali-
bration.
For matching the signal to a receiving instrument or in case
of regular calibration, adjust the output as explained in the
following.
■HOW TO CALIBRATE THE OUTPUT SIGNAL
Use a signal source and measuring instruments of sufficient
accuracy level. Turn the power supply on and warm up for
more than 10 minutes.
1) ZERO: Apply 5% input and adjust output to 5%.
2) SPAN: Apply 100% input and adjust output to 100%.
3) Check ZERO adjustment again with 5% input.
4) When ZERO value is changed, repeat the above proce-
dure 1) – 3).
MAINTENANCE
Regular calibration procedure is explained below:
■CALIBRATION
Warm up the unit for at least 10 minutes. Apply 0%, 5%,
25%, 50%, 75% and 100% input signal. Check that the out-
put signal for the respective input signal remains within
accuracy described in the data sheet. When the output is
out of tolerance, recalibrate the unit according to the “AD-
JUSTMENT PROCEDURE” explained earlier.
LIGHTNING SURGE PROTECTION
M-System offers a series of lightning surge protector for
protection against induced lightning surges. Please contact
M-System to choose appropriate models.