M-system MEXM User manual

BEFORE USE ....
Thank you for choosing M-System. Before use, please check
contents of the package you received as outlined below.
If you have any problems or questions with the product,
please contact M-System’s Sales Office or representatives.
■PACKAGE INCLUDES:
Valve positioner (body + base socket).................................(1)
Terminating resistor (110 Ω, 0.25 W).................................(1)
■MODEL NO.
Confirm Model No. marking on the product to be exactly
what you ordered.
■INSTRUCTION MANUAL
This manual describes necessary points of caution when
you use this product, including installation, connection and
basic maintenance procedures.
POINTS OF CAUTION
■CONFORMITY WITH EU DIRECTIVES
• This equipment is suitable for Pollution Degree 2, Instal-
lation Category II (transient voltage 2500V) and Meas-
urement Category II (control output, transient voltage
2500V). Reinforced insulation (Modbus or control out-
put or feedback resistance to power: 300V and Modbus
or feedback resistance to control output: 250V) is main-
tained. Prior to installation, check that the insulation
class of this unit satisfies the system requirements.
• The equipment must be mounted inside a suitable fire
enclosure.
• Altitude up to 2000 meters.
• The equipment must be installed such that appropriate
clearance and creepage distances are maintained to con-
form to CE requirements. Failure to observe these re-
quirements may invalidate the CE conformance.
• The actual installation environments such as panel con-
figurations, connected devices, connected wires, may af-
fect the protection level of this unit when it is integrated
in a panel system. The user may have to review the CE
requirements in regard to the whole system and employ
additional protective measures to ensure the CE conform-
ity.
• Install lightning surge protectors for those wires connect-
ed to remote locations.
■POWER INPUT RATING & OPERATIONAL RANGE
• Locate the power input rating marked on the product and
confirm its operational range as indicated below:
100 – 240V AC rating: 85 – 264V, 50/60 Hz,
approx, 1.5VA at 100V AC
approx, 4VA at 200V AC
approx, 6VA at 264V AC
100 – 240V DC rating: 85 – 264V, approx, 1W
■GENERAL PRECAUTIONS
• Before you remove the unit from its base socket or mount
it, turn off the power supply and power to a motor for
safety.
■ENVIRONMENT
• Indoor use.
• When heavy dust or metal particles are present in the
air, install the unit inside proper housing with sufficient
ventilation.
• Do not install the unit where it is subjected to continuous
vibration. Do not subject the unit to physical impact.
• Environmental temperature must be within -5 to +60°C
(23 to 140°F) with relative humidity within 30 to 90% RH
in order to ensure adequate life span and operation.
■WIRING
• Do not install cables close to noise sources (relay drive
cable, high frequency line, etc.).
• Do not bind these cables together with those in which
noises are present. Do not install them in the same duct.
■AND ....
• The unit is designed to function as soon as power is sup-
plied, however, a warm up for 10 minutes is required for
satisfying complete performance described in the data
sheet.
VALVE POSITIONER
(for Modbus; built-in SSR) MODEL MEXM
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-4610 Rev.1 P. 1 / 5
INSTRUCTION MANUAL

COMPONENT IDENTIFICATION
Body Base Socket
Connection Diagram
Front Cover
Specifications
■HOW TO OPEN THE FRONT COVER:
Position your finger on the hook at the top of the front cover
and pull.
The shape of base socket may be different
for some models.
■FRONT PANEL CONFIGURATIONS
Full-close position adj.
Modbus setting SW2
Modbus setting SW1
Manual open switch
Manual close switch
Full-open position adj.
Deadband
Modbus node address x 1
Modbus node address x 10
Modbus transfer rate
Modbus LED
• Modbus LED
LED ON at power on, momently OFF with communication
signal. With switch setting error, two blinks in 1 sec. inter-
val are repeated.
Blinking pattern:
ON ON
1 sec.
• Modbus setting
Transfer rate:
Transfer rate is configurable via frontal rotary switch. Set
0 – 3; 4 – 9 are unused.
0: 38.4 kbps (factory setting)
1: 19.2 kbps
2: 9600 bps
3: 4800 bps
Node address:
Node address (decimal number) tens and units places are
configurable via frontal rotary switch. (1 – 99) (Factory set-
ting: 00)
Parity, stop bit and data length
Parity, stop bit and data length are configurable via frontal
Modbus SW1 and SW2.
Modbus setting Parity Stop bit Data
length
SW1 SW2
OFF OFF None 2 8
ON (*) OFF (*) Even 1 8
OFF ON Odd 1 8
ON ON Unused
(*) Factory setting
• Deadband adjustments
Select range from following table. (factory setting: 1.5%).
Deadband adj. SW Deadband (%)
0 0.1
1 0.3
2 0.5
3 0.7
4 1.0
5 1.5
6 2.0
7 3.0
8 5.0
9 8.0
• Full-open position adj.
Feedback potentiometer's 75 – 100% position is configur-
able with full-open position adjustment.
• Full-closed position adj.
Feedback potentiometer's 0 – 25% position is configurable
with full-closed position adjustment.
INSTALLATION
Detach the yellow clamps located at the top and bottom of
the unit for separate the body from the base socket.
Clamp
(top & bottom)
DIN Rail
35mm wide
Spring Loaded
DIN Rail Adaptor
Shape and size of the base socket
are slightly different with various
socket types.
■DIN RAIL MOUNTING
Set the base socket so that its
DIN rail adaptor is at the bot-
tom. Position the upper hook
at the rear side of base socket
on the DIN rail and push in
the lower. When removing the
socket, push down the DIN
rail adaptor utilizing a minus
screwdriver and pull.
■WALL MOUNTING
Refer to “EXTERNAL DI-
MENSIONS.”
MEXM
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-4610 Rev.1 P. 2 / 5

TERMINAL CONNECTIONS
Connect the unit as in the diagram below or refer to the connection diagram on the top of the unit.
■EXTERNAL DIMENSIONS unit: mm (inch)
5678
21 1110
80 (3.15)
50 (1.97) 107 (4.21)
136 (5.35) [3.3 (.13)]
80 (3.15)
20
(.79)
40 (1.57)
50 (1.97)
7.8 (.31)
CLAMP
(top & bottom)
DIN RAIL
35mm wide
2 – 4.5 (.18) dia.
MTG HOLE
25 (.98) deep
11
– M3.5
SCREW
• When mounting, no extra space is needed between units.
39
4
■CONNECTION DIAGRAM
5
6
4
2
7
8
+
−
3
CAPACITOR
MOTOR
1
10
11
9
Close
Open
M
FEEDBACK
POTENTIOMETER
Open
Close
U (+)
V (−)
POWER
DA
HOST Modbus
DB
SLD
Notice that when limit switches inserted in motor wiring the
making/breaking may cause stress on the SSRs.
Tx+/Rx−
Tx−/Rx+
COMMUNICATION CABLE CONNECTIONS
HOST PC
■HOST PC WIRING
DA
DB
SLD
MEXM
DA
DB
SLD
MEXM Terminator
Connect terminating resistor between DA and DB of both ends of the unit.
Connect the attached terminating resistor to the MEXM.
Master unit is connectable also at both ends or other points.
Tx+/Rx–
Terminator
Tx–/Rx+
SG
Rx+
Rx–
MEXM
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-4610 Rev.1 P. 3 / 5

CHECKING
1) Terminal wiring: Check that all cables are correctly con-
nected according to the connection diagram.
2) Power input voltage: Check voltage across the terminal
7 – 8 with a multimeter.
3) Feedback potentiometer: Check voltage across the termi-
nals 9 – 11 to show approx. 3.3V and 10 – 11 within 0 to
approx. 3.3V.
4) Output: Check voltage across the output terminals.
MANUAL OPERATION
Even when there is no input signal from Modbus, there is
the possibility to force the position to 0% or 100% using the
manual operation switches (OPEN COM and CLOSE COM)
in the panel accessible from the frontal side.
Manual operation switch has priority over the opening posi-
tion from Modbus, therefore, when the control is intended
to be from Modbus, be sure to turn off the manual operation
switch.
Also turning both (open and close) switches on, both will be
out of function.
ADJUSTMENTS
■FULL-CLOSE POSITION
Turn manual close switch on or apply 0% setpoint signal
and adjust the 0% position with full-close position adj. Ad-
justable within 0 to 25%. (factory setting: 0%)
■FULL-OPEN POSITION
Turn manual open switch on or apply 100% setpoint signal
and adjust the 100% position with full-open position adj.
Adjustable within 75 to 100%. (factory setting: 100%)
Check once more full-close position and confirm there is no
deviation, if so, adjust repeatedly.
After adjustment, be sure to turn off manual switches.
■DEADBAND
Protect from hunting, adjusting deadband switch to the
most significant value available.
It stops, immediately after a deviation goes into deadband
range and the control will be recovered when it is out of the
deadband range.
MEXM
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-4610 Rev.1 P. 4 / 5

MODBUS SETTINGS
■COMMANDS
The resistor allocation displayed on address map table , read to the next commands and writing is possible.
FUNCTION COMMAND FUNCTION
01 Read Coils Read Coil (0X)
02 Read Discrete Inputs Read Discrete Input (1X)
03 Read Holding Registers Read Holding Register (4X)
04 Read Input Registers Read Input Register (3X)
05 Write Single Coil Write on Coil (0X)
06 Write Single Register Write on Holding Register (4X)
15 Write Multiple Coils Write on Coil (0X) (multiple addresses)
16 Write Multiple Registers Write on Holding Register (4X) (multiple addresses)
It is recommended to wait for the response period beyond timeout value, 0.5 seconds, every time command is used.
When there is no response, perform error handling, such as a retry, appropriately.
■ADDRESS MAP
TYPE ADDRESS NAME FUNCTION
Coil (0X) 1 – 7 (reserved)
8 Start running 1: Drives motor to target position.
0: Stops motor (manual open/close swithces function is available)
9 (reserved)
10 Clear motor lock alarm Setting “1” to clear motor deadlock alarm.
Checks motor deadlock alarm turned “0” and sets “0” on that bit.
11 – 32 (reserved)
Discrete Input
(1X)
1 Motor closing output 0: OFF 1: ON “1” while closing
2 Motor opening output 0: OFF 1: ON “1” while opening
3 – 7 (reserved)
8 Motor deadlock alarm 0: Normal
1: Motor deadlock alarm at overload etc.
Operation is stopped while motor lock alarm
Stops alarm after checking the cause of the error using “motor lock
alarm stop.”
9 (reserved)
10 System error 0: Normal
1: Abnormalities on the system about DIP switch status etc.
11 – 32 (reserved)
Input Register
(3X)
1 Position output Actual position of the feedback potentiometer is displayed.
Signed: 0.01 % Unit: (e.g.: 100 = 1.00 %)
Holding Register
(4X)
1 Target position input Sets the intended position controlled motor from Modbus master.
Signed: 0.01 % Unit: (e.g.: 100 = 1.00 %)
Setting available range: -0.50 – +100.50 %
“(Reserved)” means address that is going to have an intended use in the future.
Value can be read or written at moment but when writing in a multiple addresses if straddling reservation address etc, to
write on the reserved address, it is recommended to write “0.”
“0” is read when there is no other assignation; it is not writable.
LIGHTNING SURGE PROTECTION
M-System offers a series of lightning surge protector for
protection against induced lightning surges. Please contact
M-System to choose appropriate models.
MEXM
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-4610 Rev.1 P. 5 / 5