Mabit SmartControl User manual

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MAB 2010280101 EN V2.2
www.mabit.pl [e-mail]
SmartControl – Instruction Manual
MAB 2010280101 EN V2.
2

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MAB 2010280101 EN V2.2
www.mabit.pl [e-mail]
1. Safety information...................................................................................................................- 4 -
2. Introduction.............................................................................................................................- 5 -
2.1. Main features ...................................................................................................................- 5 -
2.2. Ordering...........................................................................................................................- 6 -
2.3. Nameplate........................................................................................................................- 9 -
3. Technical data ......................................................................................................................- 10 -
3.1. Technical data of SmartControl......................................................................................- 10 -
3.2. Technical data of Hand wheel........................................................................................- 11 -
3.3. Technical data of butli-in emergency off switch/stop (IDEC)..........................................- 12 -
3.4. Technical data of butli-in enabling switch (IDEC)...........................................................- 13 -
3.5. Technical data of USB cable for programming SC5-PROG...........................................- 14 -
3.6. Technical data of interface separating signals SC5-INT................................................- 15 -
3.7. Technical data of SC5-CAB cables................................................................................- 16 -
3.8. Technical data of automatic work mode switch SC5-AUT .............................................- 17 -
4. Wiring....................................................................................................................................- 18 -
4.1. Connecting the cable to SmartControl...........................................................................- 18 -
4.2. Connection to controller/ machine..................................................................................- 22 -
4.2.1 Connection with SC5-CAB-N-AAA cable..................................................................- 22 -
4.2.2 Connection with SC5-CAB-S-AAA cable..................................................................- 23 -
4.2.3. Connection with SC5-CAB-D-AAA cable.................................................................- 23 -
4.2.4 Connection of SC5-INT Interface. ............................................................................- 24 -
4.3. Connection of automatic machine work mode switch SC5-AUT....................................- 26 -
4.3.1 SC5-AUT connection pattern.......................................................................................- 26 -
4.3.2 Example of safety system with automatic work mode switch..................................- 26 -
5. Installation.............................................................................................................................- 27 -
5.1. SmartControl – dimensions............................................................................................- 27 -
5.2. SmartControl – methods of fixing on the machine .........................................................- 28 -
List of contents

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MAB 2010280101 EN V2.2
www.mabit.pl [e-mail]
5.2.1 Using a hook.............................................................................................................- 28 -
5.2.2 Using a magnet ........................................................................................................- 29 -
5.2.3 Using automatic machine work mode switch SC5-AUT ...........................................- 29 -
5.3. SC5-INT interface – dimensions....................................................................................- 30 -
5.4. Keyboard – individual key labels – printout....................................................................- 31 -
5.5. Keyboard – individual keyboard labels – assembly .......................................................- 32 -
6. Start-up.................................................................................................................................- 33 -
6.1. SmartControl Software installation.................................................................................- 33 -
6.2. USB drivers installation..................................................................................................- 36 -
6.3. Connecting to PC for programming................................................................................- 40 -
7. Entering variables from the keyboard (edit mode)................................................................- 41 -
7.1. Entering a number – version without hand wheel..........................................................- 43 -
7.2. Entering a number – version with ENC hand wheel.......................................................- 45 -
7.3. Choosing a text variable from text list............................................................................- 45 -
8. Menu operation.....................................................................................................................- 46 -
8.1. Choosing language........................................................................................................- 47 -
8.2. Turning on / off keyboard sounds...................................................................................- 48 -
8.3. Setting display contrast..................................................................................................- 49 -
9. Troubleshooting....................................................................................................................- 50 -
9.1. Communication..............................................................................................................- 50 -
9.2. Error information ............................................................................................................- 52 -
10. Copyrights...........................................................................................................................- 53 -
11. Guarantee conditions..........................................................................................................- 53 -

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MAB 2010280101 EN V2.2
www.mabit.pl [e-mail]
1. Safety information
Read this instruction manual carefully and inspect the device in order to
become thoroughly familiar with it prior to its installation and operation.
The following may appear in this document or device to warn of potential
hazards or to draw attention to clarifying information.
Electrical devices should be installed and maintained by qualified personnel
only. Mabit company is not responsible for any consequences of using this
material.
This manual is not intended for inexperienced people.
WARRNING
INFORMATION

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MAB 2010280101 EN V2.2
www.mabit.pl [e-mail]
2. Introduction
2.1. Main features
SmartControl is a fully universal, programmable, portable HMI type device. Adapted for use with
PLC and CNC controllers.
SmartControl is equipped with:
- Emergency off switch or Emergency stop
- Three-stage enabling switch
- Automatic work mode switch
All comply with safety standards:
ISO 13849-1 – PL e
EN954-1 – cat. 4
IEC 61508 - IL 3
Universal keyboard with 17/13 free programmable keys.
Labels inserted into the keyboard (printed on plain, office paper on a printer) enable custom
labeling of each key.
Hand Wheel with resolution 50 PPR and configurable outputs
Friendly visualization software for quick creation of screen pages,
variable fields and configurations (free)
- 4096 screen pages
- up to 64 variables on the page
- a table of 2048 texts with 4 switchable languages
- export / import of the table of texts to a csv or txt file
- built-in simulation
- programming via USB
- numeric variables in different formats
SmartControl Software Manual is available on our website:
www.mabit.pl or after installing the software as HELP option.
IP65
ISO 13849-1
EN954-1
IEC 61508

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MAB 2010280101 EN V2.2
www.mabit.pl [e-mail]
2.2. Ordering
Appearance Catalog number Emergency off
switch/ stop Enabling switch Hand wheel Mounting type
SC5-R-E-A
Red
( emergency off
switch ) YES NO Key for automatic work
mode switch ( switch
ordered separately )
SC5-R-E-M
Red
( emergency off
switch ) YES NO
Hook with magnet
SC5-R-E-W
Red
( emergency off
switch ) YES NO
Hook without magnet
SC5-R-N-M
Red
( emergency off
switch ) NO NO
Hook with magnet
SC5-R-N-W
Red
( emergency off
switch ) NO NO
Hook without magnet
SC5-G-E-A
Grey
( emergency stop ) YES NO
Key for automatic work
mode switch ( switch
ordered separately )
SC5-G-E-M
Grey
( emergency stop ) YES NO
Hook with magnet
SC5-G-E-W
Grey
( emergency stop ) YES NO
Hook without magnet
SC5-G-N-M
Grey
( emergency stop ) NO NO
Hook with magnet
SC5-G-N-W
Grey
( emergency stop ) NO NO
Hook without magnet

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MAB 2010280101 EN V2.2
www.mabit.pl [e-mail]
Appearance Catalog number Emergency off
switch/ stop Enabling switch Hand wheel Mounting type
SC5-R-E-A-ENC
Red
( emergency off
switch ) YES YES Key for automatic work
mode switch ( switch
ordered separately )
SC5-R-E-M-ENC
Red
( emergency off
switch ) YES YES
Hook with magnet
SC5-R-E-W-ENC
Red
( emergency off
switch ) YES YES
Hook without magnet
SC5-R-N-M-ENC
Red
( emergency off
switch ) NO YES
Hook with magnet
SC5-R-N-W-ENC
Red
( emergency off
switch ) NO YES
Hook without magnet
SC5-G-E-A-ENC
Grey
( emergency stop ) YES YES
Key for automatic work
mode switch ( switch
ordered separately )
SC5-G-E-M-ENC
Grey
( emergency stop ) YES YES
Hook with magnet
SC5-G-E-W-ENC
Grey
( emergency stop ) YES YES
Hook without magnet
SC5-G-N-M-ENC
Grey
( emergency stop ) NO YES
Hook with magnet
SC5-G-N-W-ENC
Grey
( emergency stop ) NO YES
Hook without magnet
The above pictures are available in 3D on our website www.mabit.pl

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MAB 2010280101 EN V2.2
www.mabit.pl [e-mail]
Accessories:
Appearance Catalog number Description
SC5-PROG USB cable for programming
SC5-INT Interface separating signals and power supply in the switch
cabinet, for installation on DIN rail
SC5-CAB-N-AAA
Cable for connecting SmartControl with the machine, without plugs ended with free wires with cable gland ( AAA is length in cm )
[ 1500 = 15m ]
SC5-CAB-S-AAA
Cable for connecting SmartControl with the machine, with 26pin plug for connecting SC5-INT interface and with cable gland
(AAA is length in cm ) [ 1500 = 15m ]
SC5-CAB-D-AAA-BBB
Two-piece cable for connecting SmartControl with the machine, with IP67 D-sub plug, socket for installation in the switch cabinet
and 26pin plug for connecting SC5-INT interface (AAA is length in cm from SmartControl to the socket, BBB length in cm from
the socket to the SC5-INT interface) [ 1500 = 15m ]
SC5-AUT
Automatic machine work mode switch (the switch is
permanently fixed outside the danger zone, after taking
SmartControl off the switch, the machine switches to manual
control whereby using the enabling switch is necessary e.g. for
starting drives ). It has the cable gland.

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MAB 2010280101 EN V2.2
www.mabit.pl [e-mail]
2.3. Nameplate
MODEL = Catalog no.
Always quote the serial number in queries for
technical support and possible complaints.
S/N = Serial Number, unique number of particular copy

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MAB 2010280101 EN V2.2
www.mabit.pl [e-mail]
3. Technical data
3.1. Technical data of SmartControl
SC5-R-E-A
SC5-R-E-A- ENC
SC5-G-E-A
SC5-G-E-A-ENC
SC5-R-E-M
SC5-R-E-M-ENC
SC5-G-E-M
SC5-G-E-M-ENC
SC5-R-E-W
SC5-R-E-W-ENC
SC5-G-E-W
SC5-G-E-W-ENC
SC5-R-N-M
SC5-R-N-M-ENC
SC5-G-N-M
SC5-G-N-M-ENC
SC5-R-N-W
SC5-R-N-W-ENC
SC5-G-N-W
SC5-G-N-W-ENC
Rated Power Voltage 24V DC
Allowable Voltage Range 10 do 40V DC
Maximum Input Current 100mA (10V DC) 60mA (24V DC)
Maximum Power
Consumption 1,5 W ( 24V DC )
Allowable Momentary
Power Interruption 10ms ( przy 24V DC )
Dielectric Strength 1000V AC, 1 minute
Insulation Resistance Minimum 10MΩ
Inrush Current Maximum 10A (24V DC)
Power Supply Wire AWG26 – AWG24 0,14mm² – 0,5mm²
Operating Temperature 5 do 40°C
Storage Temperature -40 do +70°C
Relative Humidity 10 do 95% (IEC61131-2) no condensation
Altitude 0 do 2000m
Pollution Degree 3
Degree of Protection IP65 (IEC60529)
Signal Wire AWG26 – AWG24 0,14mm² – 0,5mm²
Vibration Resistance 5 do 8,4Hz - amplitude 3,5mm , 8,4 do 150Hz acceleration 1G (IEC61131-2)
Shock Resistance 15G, 11ms, a half of sinusoid, in each of three perpendicular axes
Interfaces 1 – RS232 2 - RS485/422/485 4W
Communications protocols
BALDOR HCP1 (MASTER)
BALDOR HCP2 (MASTER)
FATEK PROTOCOL
MODBUS RTU (MASTER)
MODBUS RTU (SLAVE)
Chosen protocol on request
Transmission speed
(baud) 19200, 38400, 57600, 115200
Display 4 x 16 characters, blue background, white characters
Number of screen pages 4096
Number of texts 2048 x 4 languages
Number of variables per
page max 64
Weight (without cord) 530g 550g 525g 545g 520g
Weight (without cord)
Hand wheel version (ENC)
590g 610g 585g 605g 580g