Mack CSM 2010 Service manual

Mack
®
RH Drive Australia
21630923
21630923 21630923
November 2010
© Mack Trucks, 2010
Mack
®
RH Drive
(CSM / CMM / CHM / CLX / CXX)
Australia
Mack
®
RH Drive
(CSM / CMM / CHM / CLX / CXX)
Australia

Contents
.................................................................................................................................................1
INTRODUCTION......................................................................................................................1
IMPORTANT...........................................................................................................................1
TOTHEOWNER....................................................................................................................1
InAppreciation....................................................................................................................1
AboutThisHandbook..........................................................................................................2
THEVEHICLE........................................................................................................................3
BasicConguration.............................................................................................................3
VehicleManagementandControlSystem(V-MAC®).......................................................3
COMPONENTIDENTIFICA TION........................................................................................4
VINLocations......................................................................................................................4
EngineIdentication............................................................................................................6
TransmissionIdentication..................................................................................................7
WARRANTYINFORMA TION............................................................................................11
AirBrakeSystem...............................................................................................................11
CUSTOMERSERVICE........................................................................................................12
Call1-800-655-333forActionService.............................................................................12
QuestionsandComplaints.................................................................................................12
Addresses...........................................................................................................................13
SAFETYINFORMATION.....................................................................................................14
SAFETYSTATEMENT........................................................................................................14
ADVISORYLABELS...........................................................................................................15
AdvisoryLabelDenitions(InHandbook).......................................................................16
AdvisoryLabelLocations(OnVehicle)............................................................................17
mDRIVETransmissionLabel............................................................................................24
CABENTRY/EXIT...............................................................................................................25
Three-LimbContact...........................................................................................................25
DriverSide.........................................................................................................................26
PassengerSide...................................................................................................................28
DOORLOCKS......................................................................................................................30
SEATBELTS.........................................................................................................................30
SeatBeltOperation............................................................................................................31
SAFETYTIPSFORCOLDWEATHEROPERA TION.......................................................34
DriverVisibility.................................................................................................................34
OutsideMirrorHeater........................................................................................................35
AirHornShield..................................................................................................................35
EmergencyReectorKit(IfEquipped).............................................................................36
FireExtinguisher(Optional)..............................................................................................36
INSTRUMENTSANDCONTROLS.....................................................................................37
CABINTERIOR....................................................................................................................37
INSTRUMENTPANEL........................................................................................................38
Tell-Tales............................................................................................................................38
PanelArrangement.............................................................................................................38

FunctionofOptionalSwitches...........................................................................................58
CABCLIMA TECONTROL.................................................................................................63
LIGHTCONTROLPANEL..................................................................................................65
LOWERCONSOLEPANEL................................................................................................66
STEERINGCOLUMN..........................................................................................................67
CombinationStarterandElectricalSwitch........................................................................67
SteeringWheelAdjustment...............................................................................................67
TurnSignalLever..............................................................................................................67
StalkSwitch(Co-Pilot®Only).........................................................................................70
FLOORPEDALS..................................................................................................................72
MISCELLANEOUSCONTROLS........................................................................................73
DomeLight........................................................................................................................73
AirHorn.............................................................................................................................74
AccessoryPowerOutlets...................................................................................................74
OPERATION............................................................................................................................76
BEFOREOPERA TINGTHEVEHICLE..............................................................................76
Driver’sDailyWalk-AroundInspection............................................................................76
NewV ehicleBreak-In........................................................................................................78
WINDSHIELDW ASHERRESERVOIR..............................................................................80
HOODOPERA TION.............................................................................................................81
OpeningtheHood..............................................................................................................81
ClosingtheHood...............................................................................................................82
LockingtheHood..............................................................................................................82
HOSETENDERS..................................................................................................................83
DOORS..................................................................................................................................84
StandardDoorPanel..........................................................................................................84
LockingtheCabDoor........................................................................................................86
PowerWindowRegulators................................................................................................86
REMOTEKEYLESSENTRY—(OPTIONAL)..................................................................87
TransmitterOperations......................................................................................................88
BatteryReplacement..........................................................................................................89
MIRRORBREAKAWAYSTRUT(IFEQUIPPED).............................................................92
MACKENGINEINFORMATION.......................................................................................93
PrecautionsandWarnings..................................................................................................93
EngineModelDesignations...............................................................................................94
MACKPOWERLEASH™ENGINEBRAKE(IFEQUIPPED)..........................................94
EngineBrakeSwitch..........................................................................................................96
PowerLeash+Mode...........................................................................................................97
GradeGripper(IfEquipped)............................................................................................100
HowtheEngineBrakeisActivated.................................................................................102
CruiseControlwiththeMACKPowerLeash™EngineBrake.......................................103
ONTHEROADWITHTHEMACKPOWERLEASH™ENGINEBRAKE...................104
OverFlatTerrain..............................................................................................................105
DescendingaGrade.........................................................................................................106
OnSlipperyRoadSurfaces..............................................................................................108

CRUISEANDENGINESPEEDCONTROL.....................................................................109
CruiseControl..................................................................................................................109
EngineSpeedControl......................................................................................................114
BRAKEOPERA TION.........................................................................................................117
AirBrakeSystem.............................................................................................................117
AutomaticSlackAdjusters..............................................................................................118
ParkingBrakeSystem......................................................................................................118
Parking.............................................................................................................................119
Anti-LockBrakeSystem(ABS)......................................................................................120
AutomaticTractionControl(A TC)(IfEquipped)...........................................................125
GOODDRIVINGHABITS.................................................................................................125
WeightRatings.................................................................................................................125
Instruments.......................................................................................................................125
ShuttingDowntheEngine...............................................................................................126
GeneralObservation........................................................................................................126
STARTINGTHEVEHICLE...............................................................................................126
GeneralInformation.........................................................................................................126
StartingMPEngines........................................................................................................127
EngineWarm-Up.............................................................................................................129
EngineIdling....................................................................................................................130
ShuttingDowntheEngine...............................................................................................130
COLDWEA THEROPERATION.......................................................................................132
ColdWeatherStartingTips..............................................................................................132
COUPLINGATRAILER....................................................................................................133
UNCOUPLINGATRAILER..............................................................................................134
MOVINGTHEVEHICLE—GENERALINFORMA TION.............................................136
Braking.............................................................................................................................136
Shifting.............................................................................................................................136
EngineTemperature.........................................................................................................137
Clutch(IfEquipped)........................................................................................................138
POWERTAKE-OFF(PTO)OPERATION.........................................................................140
PTOPrecautions..............................................................................................................140
PTOClassication...........................................................................................................141
Side-MountedPTOLocations.........................................................................................141
PTOOperatingProcedures..............................................................................................141
TRANSMISSIONSHIFTINGINSTRUCTIONS...............................................................142
ShiftingInstructionsforAllisonAutomaticTransmissions............................................142
ShiftingInstructionsformDRIVETransmissions...........................................................142
MACKT310ShiftingInstructions..................................................................................143
MACKT310M,T310MEandT310MLRShiftingInstructions.....................................146
MACKT318,T318LandT318LRShiftingInstructions................................................150
MACKT31821,T318L21andT318LR21ShiftingInstructions....................................156
AXLES.................................................................................................................................162
RearAxlesOtherThanMACK.......................................................................................162
MACKRearAxles...........................................................................................................162