Macmesin MultiTest-xt Instruction Manual

Assembly and Installation of
MultiTest–xt and Vortex-xt
System Test Stands
431-388-08
September 2015

ii Mecmesin Assembly and Installation of –xt System Test Stands
Important
It is essential that you familiarise yourself with the contents of this Assembly and
Installation Manual, and the separate Guide to Safe Use of Mains Powered Test Systems
before attempting to operate your MultiTest-xt or Vortex-xt Test System.
Warranty
The -xt console is pre-configured at Mecmesin for use with the MultiTest-xt and Vortex-xt
stands. With the exception of the Advanced Builder Option, which requires a
configuration change to the console, any unauthorised changes to the console
configuration and set-up will invalidate the warranty.
The 24-month end-user warranty for the console itself is with a third party. Please contact
your local Mecmesin agent for assistance with this warranty.
The Microsoft® Windows® Embedded operating system is pre-installed and licensed by
Mecmesin and supplied with an End User License Agreement, and Certificate of
Authenticity.
Scope
This reference manual covers the following products and their derivatives: (example)
Force testing stands
Single
-column stands MultiTest 0.5-xt
MultiTest 1-xt
MultiTest 2.5-xt
MultiTest 5-xt
Twin
-column stands MultiTest 10-xt
MultiTest 25-xt
MultiTest 50-xt
Torque testing stand
Vortex–xt Torque cell capacities:
0.3, 1.5, 3, 6, 10 Nm
2015 © Mecmesin Ltd, supplied with Mecmesin test systems and not for redistribution
Part no. 431-388-08

Assembly and Installation of –xt System Test Stands Mecmesin iii
Contents
1. Items Supplied with the Test Stand 1
1.1 MultiTest-xt test stand 1
1.2 Vortex-xt test stand 1
2. Installation 2
2.1 Unpacking the stand 2
2.2 Lifting the test stand 2
2.3 Locating the stand 2
2.4 Mains power supply 2
3. MultiTest-xt Assembly and Installation 2
3.1 Bolting the test stand to the work surface 3
3.2 Fitting the feet to the stand 4
3.3 Fitting the console to a single column test stand 4
3.4 Fitting the console to a twin-column stand 5
3.4.1 Twin column stands with guards 6
3.5 Fitting the loadcell to the crosshead 7
3.6 Swapping loadcells 8
3.7 Attaching grips and fixtures 8
3.8 Setting the limit stops 9
4. Vortex-xt Assembly and Installation 11
4.1 Fitting the console to the Vortex-xt 11
4.2 Fitting the crosshead to the Vortex-xt 11
4.3 Connecting the intelligent torque cell 12
4.4 Swapping intelligent torque cells 13
5. Connecting the Console (MultiTest-xt and Vortex-xt) 14
5.1 Connecting the console power lead and USB lead 14
5.2 Switching on the system 14
5.3 Connecting other devices 15
5.4 Emergency stop button 15
5.5 Jog buttons 15
5.6 The touch screen console 15
5.7 Operators and Master users 16

iv Mecmesin Assembly and Installation of –xt System Test Stands
System Specifications 18Appendix A
EC Declarations of Conformance 21Appendix B
Microsoft® Windows® Embedded Standard 7 Licensing 23Appendix C
End User License Agreement (EULA) 23
Certificate of Authentication (COA) 23

Assembly and Installation of –xt System Test Stands Mecmesin 1
1. Items Supplied with the Test Stand
1.1 MultiTest-xt test stand
1. Test stand
2. Console fitted with arm, power cable and USB cable
3. Tools to fit the console to the test stand
4. CD with software and manuals for backing up or running on a PC
5. Assembly and Installation guide (this manual)
6. Translation of ‘A Guide to the Safe Use of Mains Powered Test Frames’ (does not
apply to English speaking countries, or countries outside European Union)
7. Adjustable handle lever to secure loadcell to crosshead
8. Appropriate mains cables for test stand and console
9. Allen keys and Torx wrenches
10. Four rubber feet, four attachment screws and Allen key (if applicable)
11. Four base anchoring brackets, (if applicable)
12. Adaptors (if applicable)
1.2 Vortex-xt test stand
1. Test stand
2. Console fitted with arm, power cable and USB cable
3. Intelligent Torque Cell (ITC), as an integral part of the crosshead
4. CD with software and manuals for backing up or running on a PC
5. Start-up guide
6. Translation of ‘A Guide to the Safe Use of Mains Powered Test Frames’ (does not
apply to English speaking countries, or countries outside European Union)
7. Appropriate mains cables for test stand and console
8. Allen keys and Torx wrenches

2 Mecmesin Assembly and Installation of –xt System Test Stands
2. Installation
2.1 Unpacking the stand
When you first receive the stand please check that there is no obvious damage to the
packaging. If there is any sign that the packaging or the test stand itself has been
damaged, please contact Mecmesin or your authorised distributor immediately. Do not
use the stand until you have done so.
We strongly recommend that the packaging is kept, as this can be useful if the machine
needs to be returned for calibration.
Section 1 lists items that should be included with your test stand. Please contact
Mecmesin or your authorised distributor if any items are missing or damaged.
2.2 Lifting the test stand
The unpackaged weight of the test stand is given in the Specification table at the back of
this manual. Do not try to lift heavy loads unaided. Use suitable lifting equipment if
necessary.
2.3 Locating the stand
The test stand should be positioned on a suitable, level, stable work surface.
2.4 Mains power supply
Mecmesin –xt stands can be used on 110–120 or 220–240 V ac 50-60 Hz supplies. The rear
fuse carrier will be set for your local requirement, but is reversible, so should you replace
a fuse, the correct local voltage must be selected. The voltage that is selected is the one
where the arrows meet (the power inlet is inverted for some test stands):
Fuse carrier Carrier removal

Assembly and Installation of –xt System Test Stands Mecmesin 3
3. MultiTest-xt Assembly and Installation
3.1 Bolting the test stand to the work surface
In order to comply with European regulation and safe use of the equipment, single
column stands should be secured to the bench as follows:
Test stand Height (mm) Feet/fixing supplied Bolting recommended?
0.5-xt 1710 Anchor brackets Yes
1-xt 1510 Anchor brackets Yes
2.5-xt 941 Rubber feet No*
5-xt 1082 Rubber feet /locating eyes Yes
* For MultiTest-xt console-controlled frames we recommend that the console is located below the information
label on the mounting rail for stability. If the console is to be mounted above this point, please contact your
authorised Mecmesin agent to purchase a set of anchor brackets.
The extended-length test stands MultiTest 0.5-xt and MultiTest 1-xt are supplied with
base anchoring brackets to allow the test stands to be bolted to a bench. Screw the
anchoring brackets to the four positions on the base plate of the MultiTest 0.5-xt or 1-xt
using the M6 screws provided. Secure the test stand to the bench using suitable
fastenings.
MultiTest 0.5-xt and 1-xt are supplied with anchoring brackets

4 Mecmesin Assembly and Installation of –xt System Test Stands
For additional stability the MultiTest 5-xt is fitted with two ‘locating eyes’ on the base of
the MultiTest 5-xt to allow the stand to be bolted to a bench.
Locating eyes on MultiTest 5-xt
Mecmesin twin-column force testing stands and Vortex torque testing stands require no
further stability fixing than a flat, secure and stable working surface.
3.2 Fitting the feet to the stand
Fitting rubber feet to the base of the test Stand
The MultiTest 2.5-xt and MultiTest 5-xt are supplied with rubber feet. Support the stand
and fit the four rubber feet to the base of the stand.
3.3 Fitting the console to a single column test stand
The console is supplied assembled onto a mounting bracket. This needs to be attached to
the side of the stand with the supplied tamper-resistant Torx screws, and the appropriate
Torx wrench is provided. Note: Do not use any other tools other than those provided.
From the back of the stand, identify the short sliding bar held in place in the vertical slot
that runs the length of the column. This has two screw holes for the console bracket and a

Assembly and Installation of –xt System Test Stands Mecmesin 5
central grub screw for adjusting vertical height. Then identify the two console bracket
holes and fit the upper screw.
Support the console with one hand and, with the top screw held in place by the supplied
Torx wrench, locate the bracket on the sliding bar and engage the screw. When almost
tight, fit the lower screw. Tighten both and release the console. Height can now be
adjusted by slackening the grub screw through the hole between the fixing screws whilst
supporting the console, as shown, then re-tightening at the required height. The
maximum recommended height is 700 mm (27.6”). Note: Do not exceed the
recommended height as this can cause problems with the stability of the test stand.
The sliding bar with central grub screw Fix the upper Torx screw first
Using the Allen (hex) key, adjust the console height Use the two knobs to adjust tilt and swing
The angle and rotation of the console are locked into set positions by sprung pins. Slacken
the appropriate knob and reposition the bracket or arm on alternative pin locations.
3.4 Fitting the console to a twin-column stand
Consoles for a twin-column stand are supplied assembled onto a mounting bracket with
an extended mounting plate for attaching to the slot running down the rear of the right-
hand column. The plate is fitted with two Torx screws and flat ‘T’-shaped nuts, as shown

6 Mecmesin Assembly and Installation of –xt System Test Stands
below. This needs to be attached to the slot using the supplied Torx wrench. Note: Do no
use any other tools other than those provided.
Slacken the two nuts off and align then vertically to fit into the slot. Support the console
with one hand and, with the top screw held in place by the Torx wrench, locate the
bracket over the slot and engage the screw. This will rotate the ‘T’ nut and engage in the
slot. When almost tight, turn the lower screw. Tighten both and release the console.
Height can now be adjusted by supporting the console and slightly slackening the nuts to
move the console up or down.
Twin column mounting plate and tool Fit the ‘T’ nuts into the rear slot and tighten
The angle and rotation of the console are locked into set positions by sprung pins. Slacken
the appropriate knob and reposition the bracket or arm on alternative pin locations, as
shown above for single column stand assembly.
3.4.1 Twin column stands with guards
Where a twin column stand is fitted with a guard cabinet, the console may be fitted to the
frame. A mounting plate will be already fitted; secure the console bracket to the rear of
the plate using the two screws provided. Height may be adjusted by slackening the
mounting plate screws slightly, and retightening at the appropriate height.
Supporting the console, slacken the screws and adjust the height.