MacroAir Technologies AVD 370/2 User manual

Installation Manual
AVD 370/2 Fan

Table of Contents AVD 370/2 FAN
© 2019 MacroAir Technologies Toll Free: 866 668 3247 Fax: [phone] www.macroairfans.com
AVD 370/2 INSTALLATION MANUAL 90-30071-00 Rev A-01 Date: 030121
1
Pre-Installation Checklist
Introduction
Pre-Installation
Installation Overview
Installing the Fan
Installing Guy Wires
Installing Fan Blades
Wiring the Fan
Mounting the Wall Controller
Fan Settings
Information
Pre-Installation Checklist . . . . . . . . . . . . . . . 2
Caution & Safety . . . . . . . . . . . . . . . . . . . . . . 3
Fan Clearance and Placement . . . . . . . . . . . 6
Rapid Mount Commercial. . . . . . . . . . . . . . . 7
Universal Mount . . . . . . . . . . . . . . . . . . . . . . 8
Fan Dimensions & Components,
I-Beam/Glulam Chart . . . . . . . . . . . . . . . . . . 9
Fuse Chart, Network Wiring Instructions . 10
Fan Components. . . . . . . . . . . . . . . . . . . . . 11
Mounts & Components . . . . . . . . . . . . . . . 12
Control Panel & Components . . . . . . . . . . 14
Tools Required . . . . . . . . . . . . . . . . . . . . . . 15
I-Beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Glulam . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
I-Beam Mounting. . . . . . . . . . . . . . . . . . . . . 18
Glulam Mounting. . . . . . . . . . . . . . . . . . . . . 21
Unistrut Mounting. . . . . . . . . . . . . . . . . . . . 24
Mounting the Extension. . . . . . . . . . . . . . . .26
Motor & Safety Cable Routing . . . . . . . . . . 27
Mounting the Motor Unit. . . . . . . . . . . . . . 28
Safety Cable Installation . . . . . . . . . . . . . . . 30
Guy Wire Installation . . . . . . . . . . . . . . . . . 31
Guy Wire Tightening. . . . . . . . . . . . . . . . . . 32
Guy Wire Band Installation . . . . . . . . . . . . 33
Blade Assembly. . . . . . . . . . . . . . . . . . . . . . 34
Electrical & Safety Cable Installation . . . . 35
Control Panel Overview . . . . . . . . . . . . . . . 36
Control Panel Schematics. . . . . . . . . . . . . . 37
Touchpad Remote User Interface . . . . . . . 39
Touchpad Remote Installation. . . . . . . . . . 40
Touchpad Remote Enclosure & Display . . 42
Touchpad Remote. . . . . . . . . . . . . . . . . . . . 43
Network Controller 30 . . . . . . . . . . . . . . . . 44
Mounting Bracket Hole Patterns. . . . . . . . 45
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . 47
Troubleshooting . . . . . . . . . . . . . . . . . . . . . 48
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . 49

2 Pre-Installation Checklist AVD 370/2 FAN
© 2019 MacroAir Technologies Toll Free: 866 668 3247 Fax: [phone] www.macroairfans.com
AVD 370/2 INSTALLATION MANUAL 90-30071-00 Rev A-01 Date: 030121
Literature (Pg. 3)
Order Verification. I have verified the order information. All components are accounted for.
Read. I have read this Installation Manual and all other instructions before installing this fan.
Power (Pg. 3-4)
Power Requirements. I have verified the incoming power supply is sufficient for the fan.
Safety (Pg. 4-5)
Safety Familiarity. I am familiar with the safety components and features of the fan. I have
verified the presence of a safety cable, and guy wires.
Airfoils (Pg. 5-7)
Height from Floor. I have verified the airfoils will be at least 10ft (3.05 m) above the floor.
Application Clearance. I have consulted the manual to determine that the airfoils will meet or
exceed the clearance requirements regarding obstructions, or other fans.
Airfoil Reach. I have verified the airfoils will be mounted such that they are at least 3 feet
away from any area where someone can extend outward and reach them.
High Winds. I have verified the fan will not be subjected to high winds from any outside
influences, such as large garage door openings or HVAC systems.
Diffuser Interference. If diffusers are present, I will ensure that the fan is mounted at least
1.5X the diameter of the fan away from any source of airflow.
Airfoil Compatibility. I have verified the Airfoils and other fan components are those that
shipped with the motor unit.
Installing Multiple Fans. I will not mix and match any hardware or blades.
Structure (Pg. 6-8)
Application Suitability. I have verified the application was approved by a structural engineer.
I have checked the hanging weight and torque specs in the installation manual to ensure that
the mounting structure can withstand the forces generated by the fan.
Structural Suitability. I have verified the building structure is suitable for this fan mounting.
The fan will be mounted to an I-beam or Glulam or similar. I will not mount the fan to a single
purlin, truss, or bar joist. I will consult a structural engineer for mounting not covered herein.
Mount Suitability. I have the appropriate mount for this application. I have verified in the
installation manual that the mounting option provided is suitable for this application. I will
consult a structural engineer for applications and mounting methods not covered herein.

Introduction AVD 370/2 FAN
© 2019 MacroAir Technologies Toll Free: 866 668 3247 Fax: [phone] www.macroairfans.com
AVD 370/2 INSTALLATION MANUAL 90-30071-00 Rev A-01 Date: 030121
3
Caution and Safety
This appliance can be used by children aged from 8 years and above and persons with reduced
physical, sensory, or mental capabilities or lack of experience and knowledge if they have been
given supervision or instruction concerning use of the appliance in a safe way and understand
the hazards involved.
Children shall not play with the appliance. Cleaning and user maintenance shall not be made by
children without supervision.
⚠ATTENTION: Safety. READ AND SAVE THE ENTIRE MANUAL BEFORE OPERATING THE FAN.
Ensure that all safety procedures and instructions are followed during the installation,
operation, and servicing of the fan. Failure to apply these safety practices could result in death
or serious injury. If you do not understand the instructions, please call our Technical department
for guidance.
⚠CAUTION: Non-Compliance. The fan installation should follow the recommendations
outlined in this manual. MacroAir is not responsible for any injury or damage to persons or
property because of ‘not complying’with the recommendations outlined in the manual.
Electrical Guidelines
⚠WARNING: Electrical Damage. Improper electrical installation can cause damage to the fan
and interfere with other electronic equipment. In addition to standard electrical safety
considerations, please observe the following:
•MacroAir Cables. The wiring from the control panel to the fan MUST be by MacroAir
supplied shielded cable.
•Electrical Interference. Separate incoming power and motor control cables by a
minimum of six (6) inches.
•Individual Fan Wiring. Run wiring for each fan separately.
•Multiple Fans. Do not attempt to control multiple fans from one (1) control panel.
•ALWAYS GROUND PROPERLY. Connect the supplied cable glands to each end of the
motor cable and tighten them securely at both the fan motor and control panel ends.
Connect the ground bar in the control panel to ground at the main breaker and test.
•Read. Please refer to the installation instructions for more information.

Introduction AVD 370/2 FAN
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AVD 370/2 INSTALLATION MANUAL 90-30071-00 Rev A-01 Date: 030121
4
Electrical Guidelines cont.
⚠ATTENTION: Qualified Technicians. All fan controls should only be installed by qualified
technicians familiar with the requirements of the National Electrical Code (NEC) and local codes.
Refer to appropriate portions of this manual for other important requirements. Failure to follow
these guidelines will void the manufacturer’s warranty.
⚠ATTENTION: Factory Configured. All electrical controls are configured at the factory and are
ready to use. No user adjustments are available. Follow the included wiring schematics and
installation instructions when installing this device to ensure proper operation. Do not make any
changes to any part of the motor control panel without first consulting MacroAir.
⚠ATTENTION: Code Compliance. Installation is to be in accordance with the NEC, ANDSI/NFPA
70-1999 and local codes.
Hazard of Electrical Shock, Explosion or Arc Flash:
⚠ATTENTION: Read. Read and understand this manual before installing or operating a fan unit.
Installation, adjustment, repair, and maintenance must be performed by qualified personnel.
⚠ATTENTION: Code Compliance. The user is responsible for compliance with all international
and National Electrical Code requirements with respect to grounding of all equipment.
⚠WARNING: Do Not Touch. Many of the parts of this unit operate at line voltage. DO NOT
TOUCH.
⚠WARNING: Covers. Install all covers before applying power or starting and stopping the unit.
Installation and Service
⚠WARNING: Damage. Do not operate or install any fans or fan accessories that appear to be
damaged.
⚠WARNING: Death and Injury. Failure to follow this instruction can result in death, serious
injury, or equipment damage.
⚠WARNING: Disconnect Power. If the fan does not operate properly using the procedures in
this manual. BE CERTAIN TO REMOVE ALL POWER TO THE UNIT and contact our technical
department for further assistance.
⚠CAUTION: Moving Parts. Keep all body parts clear of moving parts at all times.
⚠ATTENTION: Qualified Technicians. All electrical troubleshooting and repair must be done by
a qualified technician and meet all applicable codes.

Introduction AVD 370/2 FAN
© 2019 MacroAir Technologies Toll Free: 866 668 3247 Fax: [phone] www.macroairfans.com
AVD 370/2 INSTALLATION MANUAL 90-30071-00 Rev A-01 Date: 030121
5
Key Safety Systems
⚠ATTENTION: Safety. MacroAir fans are engineered with key safety features to prevent pieces
of the fan from falling in the unlikely event of a catastrophic failure. Used together, these
systems and devices provide comprehensive protection to people, equipment, and property.
⚠WARNING: Safety Cable and Guy Wires. Install safety cable on EVERY fan. Install guy wires
on every fan using a UMH mount, unless otherwise specified. Properly installing the guy wires
will keep the fan stable in case of earthquake or in “outdoor” installations where high wind
conditions may occur. The safety cable, if installed per MacroAir specifications, will prevent the
fan from falling in the unlikely event that the mounting system should fail.
⚠WARNING: Safety Cable. A MacroAir fan should never be run without a properly installed
safety cable, which is supplied with every fan along with all required hardware. You must install
a safety cable for the warranty to be in effect.
⚠ATTENTION: Mark the Floor to Alert Personnel. When mounting a fan in an area where
materials may be elevated into its path, MacroAir recommends marking or painting the floor
with a large, crosshatched circle to alert personnel of the overhead location of fans.
Mounting Guidelines
⚠WARNING: Weight Considerations. We recommend that a building structure be capable of
holding approximately twice the stated hanging weight of the fan. If there is some doubt of this,
a professional contractor or architect should perform a thorough evaluation of the building prior
to purchasing the fans. MacroAir provides guidelines for mounting fans; however, it is the sole
responsibility of the building owner and installer to ensure the safety of the mounting system,
that the building structure is sound, and that the installation complies with all federal, state, and
local codes.
⚠WARNING: Torque. The maximum torque (twisting force) that must be handled by the
mounting system, including the building structure, occurs at fan startup. For a 12-foot fan,
maximum potential starting torque is 20 Ft-Lbs. When standard electrical controls are installed,
the fan will never begin to approach this maximum because the standard variable-speed control
system uses the soft-start fail, or when a fan is installed as a single-speed model without the
variable speed control system (rare), full torque might be applied to the mounting system, so it
is important that it be adequate to withstand 20 Ft-Lbs. torque.
⚠ATTENTION: Check Federal, State, and Local Codes. Check all relevant codes to make sure
that all product certifications, product listings, and building regulations are met. Code
compliance is the responsibility of the installer.
⚠WARNING: Welding. DO NOT attach the fan or fan mounting components to the building
structure by welding that component to the structure. DO NOT cement the fan to the structure.

Introduction AVD 370/2 FAN
© 2019 MacroAir Technologies Toll Free: 866 668 3247 Fax: [phone] www.macroairfans.com
AVD 370/2 INSTALLATION MANUAL 90-30071-00 Rev A-01 Date: 030121
6
Clearance Guidelines
⚠ATTENTION: Sprinkler Systems and Fan Placement. In any installation where fire sprinklers
are in place, do not interfere with their correct operation. Fans should be located no less than 3
feet below a sprinkler and placed central to each sprinkler quadrant.
⚠ATTENTION: Sprinkler Systems and Code Compliance. Prior to installing fans, review all
codes applicable to sprinkler systems and fans to ensure code compliance. Refer to the wiring
diagrams packaged inside the control panel for proper installation. If further advice is needed,
you may contact our support staff. However, it is your sole responsibility to see that the
installation is completed to code and is correct.
General Information on Fan Placement and Spacing
⚠ATTENTION: Strobe and Performance. If possible, avoid mounting fans directly below lights
or skylights to avoid any strobe effect caused by moving blades.
⚠WARNING: Mezzanine Placement. If the building has a mezzanine, fans should be mounted
so a person cannot reach a fan in any way from the upper level/deck. Make certain that fans are
positioned so that blade tips are at least 3 feet away from any area where a person may be able
to extend outward to reach them.
Figure 1: Fan Clearance and Placement
⚠ATTENTION: The minimum distance of a fan to a wall or similar obstruction should be no
less than 1.5 times the diameter of the fan. Reference Figure 1.

Introduction AVD 370/2 FAN
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AVD 370/2 INSTALLATION MANUAL 90-30071-00 Rev A-01 Date: 030121
7
General Information on Fan Placement and Spacing, cont.
Rapid Mount Commercial
Figure 2: Fan Clearance
Figure 3: Maximum Angle
* Note: Greater than 5’drop requires Universal Mt with Guy Wires
Figure 4: Minimum Clearance (Horizontal/Vertical inches)
⚠WARNING: FANS ARE NOT MEANT TO BE OPERATED IN WINDY CONDITIONS.
The goal of Figures 2 and 5 are to determine the proper extension length to maintain a minimum
blade clearance of 3 feet for optimal performance. The extension lengths above are minimum
recommendations only, based solely on roof pitch and fan diameter. Other factors must be
evaluated when determining extension requirements.
⚠ATTENTION: Minimum Height. MacroAir requires that the fan blades must be a minimum of
10 feet (3.05 meters) above the floor. Contact MacroAir for assistance with fan placement and
extension selection.
Slope (in)
0
2/12
4/12
6/12
8/12
10/12
Roof Angle
0
9.5
18.4
26.6
33.7
39.8
Diameter
Recommended Total Drop (Mount to Airfoil) Length (ft)
6 feet
2
2
2
3
4
4
8 feet
2
2
3
3
4
5
10 feet
2
2
3
4
5
6*
12 feet
2
2
3
5
6*
8*
Airfoil / Drop Length (ft)
2
3
4
5
6 feet
7/7
7/7
8/8
9/8
8 feet
7/7
7/8
8/8
9/9
10 feet
7/8
7/8
8/9
9/10
12 feet
7/8
7/9
8/10
9/11

Introduction AVD 370/2 FAN
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AVD 370/2 INSTALLATION MANUAL 90-30071-00 Rev A-01 Date: 030121
8
General Information on Fan Placement and Spacing, cont.
Universal Mount (UMH)
Figure 5: Fan Clearance
Figure 6: Maximum Angle
Note: Drop longer than 10ft not recommended
Figure 7: Minimum Clearance (Horizontal/Vertical inches)
⚠ATTENTION: Minimum Height. MacroAir requires that the fan blades must be a minimum of
10 feet (3.05 meters) above the floor. Contact MacroAir for assistance with fan placement and
extension selection.
Slope (in)
0
2/12
4/12
6/12
8/12
10/12
Roof Angle
0
9.5
18.4
26.6
33.7
39.8
Diameter
Recommended Total Drop (Mount to Airfoil) Length (ft)
6 feet
2
2
2
3
4
4
8 feet
2
2
3
3
4
5
10 feet
2
2
3
4
5
6
12 feet
2
2
3
5
6
8
Airfoil / Drop Length (ft)
2
3
4
5
6
7
8
9
10
6 feet
7/7
7/7
8/8
9/8
8/7
9/8
10/8
12/9
14/9
8 feet
7/7
7/8
8/8
9/9
8/8
9/8
10/9
12/10
14/10
10 feet
7/8
7/8
8/9
9/10
8/9
9/9
10/10
12/11
14/11
12 feet
7/8
7/9
8/10
9/11
8/10
9/10
10/11
12/12
14/13

Pre-Installation AVD 370/2 FAN
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AVD 370/2 INSTALLATION MANUAL 90-30071-00 Rev A-01 Date: 030121
9
Fan Dimensions
Dimensions listed above are applicable to all MacroAir AVD 370/2 fans.
I-Beam/Glulam Chart
I-Beam Min/Max
Glulam Min/Max
Minimum
Maximum
Minimum
Mid
Maximum
4.50”
9.50”
2.00”
4.63”
7.50”
The Minimum Range dimension is determined by using the inside slots of the Control Panel. The
Maximum Range is determined by using the outside slots.

Pre-Installation AVD 370/2 FAN
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AVD 370/2 INSTALLATION MANUAL 90-30071-00 Rev A-01 Date: 030121
10
Max Amp Draw
Fuse Chart
MAX AMP DRAW
VOLTAGE and PHASE
AVD 370/2 FAN
6FT
8FT
10FT
12FT
100-120VAC / 1 PHASE
3A
208-240VAC / 1 PHASE
2.3A
Network Wiring Instructions
For clarification of approved networking principles and methods for installing MacroAir Fans,
refer to the MacroAir control panel instructions included with your MacroAir Control Panel.

Pre-Installation AVD 370/2 FAN
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AVD 370/2 INSTALLATION MANUAL 90-30071-00 Rev A-01 Date: 030121
11
Fan Components
View of Assembled Fan
⚠ATTENTION: Guy Wires are required when a Universal Mount is used to mount the fan.
Motor Unit
Images are not to scale

Pre-Installation AVD 370/2 FAN
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AVD 370/2 INSTALLATION MANUAL 90-30071-00 Rev A-01 Date: 030121
12
Mounts & Components
Rapid Commercial Mt (2’-5’Drop)
(shown w/mounting Bolt Kit)
(4) Bolt, Soc HD Cap 1/4”-20x1/2”
UMH Mount (use w/2’-10’Drop)
(shown w/mounting Bolt Kit)
(2) Guy Wire Bracket (4) Hex Bolts 3/8”-16x3/4 ”
(Used with UMH) (4) Washers, 3/8”Flat
Extension Tube
(Aluminum used w/Rapid Commercial)
(Steel used w/UMH Mount)
Extension Tube Bolt Kits
(2) Hex Bolts 3/8”-16x2-3/4 I-Beam Clamp & Bolt Kit
(4) Washers, 3/8”(2) I-Beam Clamps
(2) Nuts, 3/8”Nylon Lock (4) Hex Bolts 3/8”-16x2”
(8) Washers, 3/8”Flat
Unistrut Mount Bolt Kit (optional) (4) Hex Nuts 3/8”-16, Nylon Lock
Hardware Required but Not Provided: Glulam Bolt Kit:
(4) 3/8”-16 x 1-1/2” Hex Bolts (4) Hex Bolts 3/8”-16x1-1/4”
(4) 3/8” Flat Washers (8) Washers, 3/8”Flat
(4) 3/8” Unistrut Spring Nut (4) Hex Nuts 3/8”-16, Nylon Lock
Images are not to scale

Pre-Installation AVD 370/2 FAN
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AVD 370/2 INSTALLATION MANUAL 90-30071-00 Rev A-01 Date: 030121
13
Mounts & Components (cont.)
Glulam Brackets (optional) Safety Cable Kit
Hardware Required but Not Provided: (1) Wire Rope 3/16”
(4) 3/8”-16 Grade 5 Hex Bolts (at least (2) Wire Rope Clamps
2-1/2” longer than Glulam)
(8) 3/8” Flat Washers
(4) 3/8” Nylon Lock Nuts
Guy Wire Assembly
(4) Wire Rope, 19ft (A), 23ft (B*), 33ft (C*) Guy Wire Band Kit
(4) Turn Buckles (1) Elastic Cord
(4) 1/4” Quick Links (1) Cord Clip
(8) Wire Rope Clamps
* Kits B and C provided with longer drop lengths Images are not to scale
⚠ATTENTION: Guy Wires are required when a UMH Mount is used to mount the fan.

Pre-Installation AVD 370/2 FAN
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AVD 370/2 INSTALLATION MANUAL 90-30071-00 Rev A-01 Date: 030121
14
Control Panel & Components
Control Panel
(Mount using I-Beam Clamp or Glulam Brackets)
Accepts Rapid Commercial or UMH Drop Mounts
CAT5E Stranded Shielded Cable
Digital Touchpad Remote
Blade Bolt Kit
(16) Bolt, Soc Hd Cap #10-32x1-3/8”
Images are not to scale

Pre-Installation AVD 370/2 FAN
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AVD 370/2 INSTALLATION MANUAL 90-30071-00 Rev A-01 Date: 030121
15
Tools Required
Note: A drill and drill bits will also be required when mounting brackets to Glulam
.

16 Installation Overview AVD 370/2 FAN
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AVD 370/2 INSTALLATION MANUAL 90-30071-00 Rev A-01 Date: 030121
I-Beam
1. Mount Fan Motor Unit using Rapid Commercial Mount or Universal Mount (UMH, not
shown) and drop extension onto the base of the control panel using hardware kit,
combination wrench, and hex wrench.
2. The Control Panel must be secured to the I-Beam with I-Beam Clamps and hardware kit.
3. The Safety Cable exits top of Rapid Commercial Mount (or UMH) and needs to be fed around
I-Beam and secured with provided cable clamps.

Installation Overview AVD 370/2 FAN
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AVD 370/2 INSTALLATION MANUAL 90-30071-00 Rev A-01 Date: 030121
17
Glulam
1. The Safety Cable needs to be fed through a hole in the Glulam, preferably above the center
line of the Glulam.
2. The Control Panel must be secured to the Glulam with Glulam brackets and hardware kit.
3. The Glulam brackets need to be through bolted to the Glulam as high as possible.
4. Mount Fan Motor Unit using Rapid Commercial Mount or Universal Mount (UMH, not
shown) and drop extension onto the base of the control panel using hardware kit,
combination wrench, and/or Allen wrench.

18 Installing the Fan AVD 370/2 FAN
© 2019 MacroAir Technologies Toll Free: 866 668 3247 Fax: [phone] www.macroairfans.com
AVD 370/2 INSTALLATION MANUAL 90-30071-00 Rev A-01 Date: 030121
I-Beam Mounting
1.) Assemble one side of I-Beam Mount with (1) Clamp, and Hardware.
I-Beam Clamps & I-Beam Bolt Kit
(2) I-Beam Clamps
(4) Hex Bolts 3/8”-16x2”
(8) Washers, 3/8” Flat
(4) Hex Nuts 3/8”-16, Nylon Lock