Madison U5098 Series User manual

U5098
ultrasonic level transmitter
technical documentation EN Rev. B
U5098 Series Ultrasonic Sensors Manual
099-MF179
Madison Company, Inc.
27 Business Park Drive
Branford, CT 06405 MADE IN THE USA
Made in the USA
203-488-4477 or 800-466-5383
[email protected]
www.madisonco.com
View in-stock products ready to ship today at Madisonco.com/buy
Sensing Solutions since 1959
© 2020 Madison Company, Inc., MAD_MAN_099-MF179_RevA_060920
ECN #11618, Effective Date 06/09/2020, 099-MF179 Rev. A
U5098 MODBUS RTU
Software download link:
madisonco.com/U5098software

Madison Company, Inc.
27 Business Park Drive
Branford, CT 06405 MADE IN THE USA
Made in the USA
203-488-4477 or 800-466-5383
[email protected]
www.madisonco.com
U5098 Series Ultrasonic Sensors Manual
099-MF179 - Manual Contents
Page. 2 of 40 www.madisonco.com
U5098 -contents
CONTENTS
1-WARRANTY
2-PRODUCT
3-PERFORMANCE SPECIFICATIONS
4-DIMENSIONS
5-INSTALLATION
6-ELECTRICAL CONNECTIONS
7-CONFIGURATION MODES
8-OPERATOR INTERFACE
9-QUICK SETUP
page. 3
page. 4
page. 5
page. 6
page. 7
page. 11
page. 12
page. 15
page. 16
© 2020 Madison Company, Inc., MAD_MAN_099-MF179_RevA_060920
ECN #11618, Effective Date 06/09/2020, 099-MF179 Rev. A

Madison Company, Inc.
27 Business Park Drive
Branford, CT 06405 MADE IN THE USA
Made in the USA
203-488-4477 or 800-466-5383
[email protected]
www.madisonco.com
U5098 Series Ultrasonic Sensors Manual
099-MF179 - Warranty
Page. 3 of 40
www.madisonco.com
U5098 -warranty
Products supplied by Madison are guaranteed for a period of 12 (twelve) months from delivery date according
to the conditions specified in our sale conditions document.
Madison can choose to repair or replace the Product.
If the Product is repaired it will maintain the original term of guarantee, whereas if the Product is replaced it will
have 12 (twelve) months of guarantee.
The warranty will be null if the Client modifies, repair or uses the Products for other purposes than the normal
conditions foreseen by instructions or Contract.
In no circumstances shall Madison be liable for direct, indirect or consequential or other loss or damage
whether caused by negligence on the part of the company or its employees or otherwise howsoever arising
out of defective goods
WARRANTY
© 2020 Madison Company, Inc., MAD_MAN_099-MF179_RevA_060920
ECN #11618, Effective Date 06/09/2020, 099-MF179 Rev. A

Madison Company, Inc.
27 Business Park Drive
Branford, CT 06405 MADE IN THE USA
Made in the USA
203-488-4477 or 800-466-5383
[email protected]
www.madisonco.com
U5098 Series Ultrasonic Sensors Manual
099-MF179 - Features
Page. 4 of 40 www.madisonco.com
U5098 - features
PRODUCT
1. Dual M16 x 1.5 Conduit
2. Sensor head Þxing nut
3. Fixing nut
4. Sensor
IDENTIFICATION
Each sensor has an adhesive identification plate on which are indicated the sensor's main data. The information
on the identification plate is as follows:.
1. Product code
2. Power supply
3. Serial number
1
2
3
4
© 2020 Madison Company, Inc., MAD_MAN_099-MF179_RevA_060920
ECN #11618, Effective Date 06/09/2020, 099-MF179 Rev. A

Madison Company, Inc.
27 Business Park Drive
Branford, CT 06405 MADE IN THE USA
Made in the USA
203-488-4477 or 800-466-5383
[email protected]
www.madisonco.com
U5098 Series Ultrasonic Sensors Manual
099-MF179 - Specications
Page. 5 of 40
www.madisonco.com
U5098 - features
FEATURES
Housing/sensor material
Polypropylene
Mechanical installation
G 2” (Fits 2” NPT)
Protection degree
IP66
Electrical connection
Screw Terminals
Working temperature
-22 to 158°F (-30 to 70°C)
Pressure Max
7.25 PSI (0.5 bar)
Power supply options
20-30 VDC or 22-27 VAC or 120 VAC or 240 VAC
Power consumption
2W
Analog output
4-20 mA, max 750ohm
Relays output
3A@240VAC SPST NO
Digital communication (MODBUS RTU software download link)
MODBUS RTU (via RS-485)
Max measure range
0.8 - 19.7 ft. (0.25 to 6 m)
1.3 - 32.8 ft. (0.4 to 10m)
In case of non perfectly reßecting surfaces, the maximum distance value will be reduced
Blind distance (dead zone)
10" (19.7 ft / 6m model)
15" (32.8 ft / 10m model)
Temperature compensation
digital from -20 to 176°F (-30 to 80°C)
Accuracy
±0.2% (of the measured distance)
Resolution
0.04"
Calibration
MODBUS or 2 push buttons
Warm-up
5 minutes typical
© 2020 Madison Company, Inc., MAD_MAN_099-MF179_RevA_060920
ECN #11618, Effective Date 06/09/2020, 099-MF179 Rev. A

Madison Company, Inc.
27 Business Park Drive
Branford, CT 06405 MADE IN THE USA
Made in the USA
203-488-4477 or 800-466-5383
[email protected]
www.madisonco.com
U5098 Series Ultrasonic Sensors Manual
099-MF179 - Dimensions
Page. 6 of 40 www.madisonco.com
4-DIMENSIONS
U5098 - dimensions
8.4"
Ø2.19
G 2”
2 LIQUID TIGHT M16x1.5
2 FIXING NUT 2"
© 2020 Madison Company, Inc., MAD_MAN_099-MF179_RevA_060920
ECN #11618, Effective Date 06/09/2020, 099-MF179 Rev. A

Madison Company, Inc.
27 Business Park Drive
Branford, CT 06405 MADE IN THE USA
Made in the USA
203-488-4477 or 800-466-5383
[email protected]
www.madisonco.com
U5098 Series Ultrasonic Sensors Manual
099-MF179 - Installation
Page. 7 of 40
www.madisonco.com
U5098 - installation
5.INSTALLATION
MOUNTING PRECAUTIONS
Mounting position
-With cambered roof, do not install the sensor in the tank center (b). Leave a 11” (300mm) (d) minimum
distance between the sensor and the tank smooth wall.
-Use a protective cover to protect the sensor from weather and direct sunlight (c).
-Do not install the sensor near the load zone (a).
-Make sure that in the sensor emission beam (lobe “α”) there are no obstacles (f,e) that can be
intercepted as level.
- Make sure that there is not foam presenton the surface of the product.
g
Blind distance
During installation is important to remember that in the sensor proximity there is a blind zone (or BLIND
DISTANCE) of 10" (19.7 ft / 6m model) and 15" (32.8 ft / 10m model) where the sensor can not measure.
BlindDistance
10" (19.7 ft / 6m model)
15" (32.8 ft / 10m model)
Lob
o “α“ g
U5098
19.7 ft (6m)
5°
3.28 ft
(1.0m)
U5098
32.8 ft (10m)
5°
5.25 ft
(1.6m)
© 2020 Madison Company, Inc., MAD_MAN_099-MF179_RevA_060920
ECN #11618, Effective Date 06/09/2020, 099-MF179 Rev. A

Madison Company, Inc.
27 Business Park Drive
Branford, CT 06405 MADE IN THE USA
Made in the USA
203-488-4477 or 800-466-5383
[email protected]
www.madisonco.com
U5098 Series Ultrasonic Sensors Manual
099-MF179 - Installation
Page. 8 of 40 www.madisonco.com
U5098 - installation
Installation in nozzle
In case of nozzle installation, make sure the sensor bottom protrudes at least 0.39” (10mm) from the bottom of the
nozzle.
≥0.39”(10mm)
U5098 can be installed in an extension pipe to turn away the sensor from the maximum level point.
The extension pipe must be ßat and without joints (welds, etc..), and the pipe terminal part must be cut at 45°
without burr.
U5098 6mt U5098 10mt
D (mm)
Lmax(mm)
D (mm)
Lmax(mm)
2.24” (57)
7.09” (180)
3.15” (80)
9.45” (240)
3.15” (80)
9.45” (240)
3.94” (100)
11.81” (300)
3.94” (100)
11.81” (300)
D
L
© 2020 Madison Company, Inc., MAD_MAN_099-MF179_RevA_060920
ECN #11618, Effective Date 06/09/2020, 099-MF179 Rev. A
U5098 6mt U5098 10mt
D (mm) Lmax (mm) D (mm) Lmax (mm)
2.24” (57) 7.09” (180) 3.15” (80) 9.45” (240)
3.15” (80) 9.45” (240) 3.94” (100) 11.81” (300)
3.94” (100) 11.81” (300)

Madison Company, Inc.
27 Business Park Drive
Branford, CT 06405 MADE IN THE USA
Made in the USA
203-488-4477 or 800-466-5383
[email protected]
www.madisonco.com
U5098 Series Ultrasonic Sensors Manual
099-MF179 - Installation
Page. 9 of 40
www.madisonco.com
U5098 - installation
Reference pipe installation
Disturbing factors that may inßuence the level measurement in liquids, as for example:
-foam presence on the liquid surface
-internal structures presence in the tank
-presence of ßoating bodies on the liquid surface
can be avoided with the use of level measure inside of pipes (by-pass pipe or still-pipe with 2.24” (57mm) min.
diameter. The pipe must have a length greater or equal than the empty distance and some vent holes to allow the
pipe regular Þlling and emptying.
In the “User Set UP” screen of the MODBUS RTU Software select the “LIQUID PIPE” option in product
parameter.
Foam Internal structures Floating bodies
VentholeØ0.2”-0.4”
(5-10mm)
© 2020 Madison Company, Inc., MAD_MAN_099-MF179_RevA_060920
ECN #11618, Effective Date 06/09/2020, 099-MF179 Rev. A

Madison Company, Inc.
27 Business Park Drive
Branford, CT 06405 MADE IN THE USA
Made in the USA
203-488-4477 or 800-466-5383
[email protected]
www.madisonco.com
U5098 Series Ultrasonic Sensors Manual
099-MF179 - Installation
Page. 10 of 40 www.madisonco.com
U5098 - installation
Agitators presence
Level measurement when using agitators in the tank is possible due to the auto-tuned statistical filter. Adjustment of
the filter settings is rarely needed, but if required, the U5098 sensor programming parameters may be edited as
follows in the MODBUS RTU Software:
FILTER; this parameter is available in the “ User Setup” screen; increasing the parameter value decreases the
sensor sensitivity to the level measurement sudden variations.
F-WINDOW; this parameter is available in the “ User Setup” screen; decreasing the parameter programmed value
increases the sensor immunity to false echoes.
© 2020 Madison Company, Inc., MAD_MAN_099-MF179_RevA_060920
ECN #11618, Effective Date 06/09/2020, 099-MF179 Rev. A