Magmaweld DFM 1000 User manual

DFM 1000 - 1250 - 1500
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USER MANUAL

All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written

Magma Mekatronik may modify the information and the images without any prior notice.




TR
EN
WELDING FUME EXTRACTION SYSTEMS

3DFM 1000 - 1250 - 1500

4
www.magmaweld.comUSER MANUAL | KULLANIM KILAVUZU
DFM 1000 - 1250 - 1500
EN CONTENTS
Contents
1
1.1
1.2
1.3
2
2.1
3
3.1
3.2
3.2.1
4
4.1
4.2
4.3
4.4
5
5.1
5.2
5.3
5.4
SAFETY PRECAUTIONS
TECHNICAL INFORMATION
General Information
Product Label
Technical Data
INSTALLATION
Implementation of the Unit
OPERATION
Command Panel
Filter Usage Information
Economical Life of the Filter
MAINTENANCE AND SERVICE
Maintenance and Annual Controls of the Filters
Changing the Filters
Destruction the Filters
Troubleshooting
ANNEX
Dimensions
Spare Parts List
Circuit Diagrams
Smoke Filtering Systems Maintenance Chart
5
7
8
8
9
10
10
10
11
11
11
12
14
15
17
19

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www.magmaweld.com USER MANUAL | KULLANIM KILAVUZU
DFM 1000 - 1250 - 1500
EN
Safety Precautions
Be Sure To Follow All Safety Rules In This Manual!
• Safety symbols found in the manual are used to identify potential hazards.
• When any one of the safety symbols are seen in this manual, it must be understood that there is
a risk of injury and the following instructions should be read carefully to avoid potential hazards.
• During operation of the welding fume extraction systems, keep third parties other than the
operators, especially children, away from the working area.
Explanation Of Safety
Information
• Read the user manual, the label on the machine and the safety instructions carefully.
• Make sure that the warning labels on the machine are in good condition. Replace missing and
damaged labels.
• Learn how to operate the machine, how to make the checks in a correct manner.
• Use your machine in suitable working environments.
• Improper changes made in your machine will negatively affect the safe operation and its
longevity.

your machine affect the safety of your machine negatively and shorten its lifetime.
Comprehending Safety
Precautions
SAFETY PRECAUTIONS
Make certain that the installation procedures comply with national electrical standards

persons.
• Installation procedure must comply with national electricity standards and other relevant
 
• Wear dry insulating gloves free of damage and body protection.
• If damage is detected on any of the cables of the machine, please contact the authorized persons
and disconnect the power supply cable from the electrical outlet.
• The unit is manufactured according to CE security standards. Although, the unit may cause
serious injuries loss of limbs.
• Turn off the machine, when not in use.
• Disconnect the power connections and/or plugs or turn off the machine before repairing the
unit.
• Be carreful while working with a long input power cord.
• Frequently inspect all the cables against damages. Repair or replace the damaged or
uninsulated cables immediately if damaged.
• Make sure that the electric line is properly grounded.
Electric Shocks
May Kill

this may cause serious injuries and loss of limbs.


disassemble the springs attached to the arms as they may cause injury.

overturn and this may cause serious injuries.
• Keep all the protectors such as covers, panels, doors, etc. of the machines and devices close and
locked.

objects.
Welding Wires Can
Cause Injuries
• Electrical equipment should not be repaired by unauthorized persons. Failure to do so may
result in serious injuries or death.

the services provided by unauthorized people regarding the smoke, dust, odor absorption and
 
Maintenance Done

On The Machines And
Apparatus May Cause
Injuries

6
www.magmaweld.comUSER MANUAL | KULLANIM KILAVUZU
DFM 1000 - 1250 - 1500
EN
• Allow the machine to cool according to the operating cycle rates.



approval.
Overuse Can Cause
The Overheating
Of The Machine

the power supply to the machine can cause a hazardous situation.
• Machines should not start unexpectedly,
• The parameters of the machines should not be changed uncontrollably if such a change may lead
to a dangerous situation,
• Stop command of the machine should not be prevented,
• No moving parts of the machine or any parts held by the machine should fall or dislodge,
• Automatic or manual stopping of moving parts in any way is prevented.
• The protective devices must remain fully active or issue a stop command.
Power Supply Failure
• Do not expose the machine to rain, avoid splashing water or pressurized steam. be.

 
Protection
• Turn off the machine if it will wait a long time without working. This will also extend the life of
 

Safety Precautions

equipment may cause serious injuries for people or may damage the objects.

 

interconnections, lift and carry the small ones from their handles and the larges ones from their
carriage rings or by using appropriate lifting equipment, such as forklifts.

 
hoses and preventing the exit of the air absorbed.. In order to restrict the movement of the mobile
systems, close the locks of the front wheels.
• Ensure that operators can easily access the settings and connections on the machine.
• Observe the warning lights on the control panel and follow the instruction manual.
Falling Parts
May Cause Injuries

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Figure 1 : DFM Front View
In case of improper use, dust and fume are not absorbed correctly. For this reason, lungs and
respiratory tract may be damaged!
Keep the user manual well!
TECHNICAL INFORMATION
1.1 General Information
                

extractors can be used with variable tray and cover options.
Technical Information

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1.3 Technical Data
TECHNICAL DATA
Mains Voltage
Depression Value Maximum
Protection
Filter Members
Atmospher
Mains Frequency
Nominal Current
ISO

Motor Output
Command Voltage
Air Suction Rate Maximum
Weight
Ambient
Noise Level
UNIT
(*) : insulation class of engine according to IEC 60085
Dimensions (UxGxY)
V
Hz
kW
m3/ h
A
V
kg
mm
%
dB
C

2000 Pa
IP X0
Maximum 72%

4
F
99
24 V/AC
3000


72
Pre Roughing Filter, Main Filter
DFM 1000 - 1250 - 1500
1.5


Mains Voltage and FrequencyU
Rated current drawn from theI
Power drawn from the mains
DFM 1000 DFM 1250
DFM 1500
1.2 Product Label
Technical Information

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• 
outlet and make sure that the entire unit is complete as described in the user manual.
• 
• 
illuminates, the suction motor is reversed and the suction will be too weak. In this case, change the place
 
displacement of the phases, the suction motor will rotate in the correct direction and strong suction will
start and the red warning light will go out. Your unit is ready to use.
• 
 
• 
immediately.


INSTALLATION
2.1 Implementation of the Unit
Installation

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1 -
2 -
3 - 
4 -
Figure 2 : DFM Model Panel Label
DFM
WELDING FUME
EXTRACTION SYSTEM
ENGINE
INDICATORS
WRONG
ROTATION
FILTER INDICATORS
MAIN FILTER
GOOD
MAIN FILTER
CHANGE
STOP
STARTSTART
STOP
3.2 Filter Usage Information
   


Recommended replacement intervals are as follows:
3.2.1 Economical Life of the Filter
Operation
OPERATION
3.1 Command Panel
Filter Member

Main Filter
Carbon Filter
Changing Period
100 hrs

1000 hrs

Contaminants can pose a threat for your health by penetrating into the air.

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
electrical plug.



 

 
operation again.


which have completed their lives, also belongs to the user.
4.2 Changing the Filters
4.3 Destruction the Filters
• Always comply with the applicable safety rules during maintenance and repair. The power supply must be
disconnected from the mains before any maintenance or repair work.
4.1 Maintenance and Annual Controls of the Filters
• Clean the labels on the device. Repair and/or replace worn, and torn labels. Maintain broken, ruptured,
worn cables and cords; if required, replace with new ones. Clean and tighten the moving parts.
Every 3 Months

Every 6 Months

Never operate the machine when the covers are open !
Maintenance and Service
MAINTENANCE AND SERVICE

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DFM 1000 - 1250 - 1500
EN

• Adjustment screws are over
tightened
• Tighten the nut

• It is out of adjustment
• Adjust the screw adjustment
locations on the fallen joint so
that the arm will be on its
previous position
• Arm settings are decalibrated
• Control the nut on the hinge
• Nuts of the hinge plates are extra
tightened
Flex arm moves extra hard
Flex arm falls down

Motion of the hood cannot be
controlled
Fault Reason of the fault Actions to be taken
• Do not operate with a faulty
hose. Suction performance will
decrease
• Open the valve
• Adjust the rubbers in order to
obtain a sealing
• Check the suction arms, pipes,
joints and hoses
• Replace the hose
• Valve of the hood is closed
• Rubbers at the joint are slipped
• There is a contraction in the
suction pipe
Suction hose is ruptured


Unit does not suck 
required, repair the problem
• Make sure that the suction
hose or suction arm is properly
secured
• Control the return direction
and the phase and change
• Control the fresh air output, if
required, repair the problem

changes and the destruction
process according to regulations
• Fresh air output is closed
• Filter has reached the saturation
point
• Motor is rotating in reverse
direction
• Fresh ait output became
contract ed
• Suction hose or suction arm is
not properly connected
Suction is low
Fault Reason Solution
4.4 Troubleshooting
Maintenance and Service

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DFM 1000 - 1250 - 1500
EN
Suction is low
Fault Reason Solution
• Control the suction channel, if
required, repair the problem
• Suction channel is contracted
System does not activate
• Ensure that the mains
connection is correct and open
the motor protection switch
• Control the connection,
if required, repair the problem
• Malfunction indicator lamp
illuminat es
• There is no electricity in the mains
Maintenance and Service

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DFM 1000 - 1250 - 1500
EN ANNEX
5.1 Dimensions
Annex

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DFM 1000 - 1250 - 1500
EN
1
2
3
4
5
6
7
8
12
9
10
11
Annex
5.2 Spare Parts List

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DFM 1000 - 1250 - 1500
EN DEFINITION
Main Filter
Red Led
Spark Arrester Drawer
Iron Sheet Rotation Wheel (With Break)
Presure Difference Switch
Perforated Sheet
On/Off Switch
Aluminium Propeller
Cover Set (Foldable)
Cover Set (Foldable)
Cover Set (Foldable)
Cover Set (Foldable)
Cover Set (Foldable)
Cover Set (Foldable)
Pre Roughing Filter
Green Led
Pre Filter Drawer
Phase Protection Relay
Asyncronious Motor (3 Phase)
Body Panel Sheet
Push Button Door Switch
Snail Fan (Long)






Iron Sheet Rotation Wheel
Contactor
Air Guidance Sheet
Motor Protection Switch
Panel Sticker
Electrical Connection Cable
NO
1
9
17
4
12
20
27
32
34
7
15
23
28
2
10
18
25
30
5
13
21
8

24
29
3
11
19

31
33

14
22
MATERIAL CODE
8490000100
A310300027


A314200008
K801703023
830125M400
830150M401


A310100008
K801009030
830110M400
8490000300
A310300028



A301420002

K801704010
A310100040
K801009040
830110M401
A225100015
A311200008
K801702013

830150M400
830125M401

A305100012
K109900098
K803000108
Annex

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DFM 1000 - 1250 - 1500
EN
Annex
5.3 Circuit Diagrams

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DFM 1000 - 1250 - 1500
EN
Annex

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DFM 1000 - 1250 - 1500
EN
Checking for Holes,
Cracks, Leakage
Sound and Vibration
Check
Before the
machine is started
Each time the
machine is started
Each time the
machine is started
Check the DFS unit for any holes,
cracks, leaks. Check that there is no
hole or tear in the suction hose
Check that the DFS unit is not making
a different sound and vibrating

User
User
User
Daily Control
Daily Control
Daily Control
Item To Be
Checked
Checkin
Time
Responsible
Personnel Check PeriodMaintenance Type
Fan Rotation
Direction Control
Paint and Rust
Control
Power Feed Cable
Check

Cleaning
Roughing Filter
(G4) Change
Main Filter Check
Each time the
machine is started
Every month
Every month
Once in every
100 hours
Once in every
100 hours
Each time the
machine is started
Check if the Wrong rotation light is on
or not. If the light is on, then the
phases need to be connected correctly
Check if the paint is in good condition
and whether there is rusting or not
on the DFS unit
Check if there are any damages on
the power feed cable

gets clogged

with a new one


needs to be changed.
Authorized Person
User
User
User
User
User
Daily Control
Monthly Control
Monthly Control
Monthly Control
Once during the year
Monthly Control
Weekly Control
Weekly Control
Daily Control
Main Filter (F8)
Change
General Control
Carbon Filter
Change
Detailed Control
Once in every

Once in every
3 months
Once in every
1000 hours
Annually

a new one
Operation and durability control of
all functions of the device

a new one
Operation and stability control of all
functions of the device + Motor + Fan
Check ups
User
User
User
Authorized Service
(Per the request of
the customer)
5.4 Smoke Filtering Systems Maintenance Chart
Annex

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TR
DFM 1000 - 1250 - 1500




Ürün Etiketi
Teknik Özellikler



Kumanda Paneli






Hata Giderme
EKLER
Boyutlar
Yedek Parça Listesi


21
23
24
24
25



27
27
27
28
30
31
33
35

1
1.1
1.2
1.3
2
2.1
3
3.1
3.2
3.2.1
4
4.1
4.2
4.3
4.4
5
5.1
5.2
5.3
5.4