Magnetic Autocontrol MHTM MicroDrive User manual

Operating Instructions
Barrier
MHTMTM MicroDrive
Doc-ID: 5815,5001US
Version: 02.6

2 5815,5001US / Version 02.66
MAGNETIC Automation Corporation
3160 Murrell Road
Rockledge, Florida, 32955
USA
Tel.: [phone]
Fax.: [phone]
E-Mail: [email protected]
Internet: www.ac-magnetic.com

Barrier MHTMTM MicroDrive
Important Safety Instructions
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Important Safety Instructions
Read and follow all instructions.
Never let children operate or play with barrier controls.
Keep the remote control (where provided) away from
children.
Personnel should keep away from a barrier arm in motion
and keep the moving barrier arm in sight until it is
completely closed or opened. No one should cross the
path of a moving barrier arm.
Test the barrier system monthly. After adjusting the force
or the limit of travel, retest the barrier system. Failure to
adjust and retest the barrier system properly can increase
the risk of injury or death.
Keep barrier properly maintained. Read the owner's
manual. Have a qualified service person make repairs to
barrier hardware.
The barrier is for vehicles only. Pedestrians must use
separate entrance.
Save these instructions.

Barrier MHTMTM MicroDrive
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Barrier MHTMTM MicroDrive
Contents
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Contents
1General..................................................................................11
1.1 Information regarding the operating instructions .........11
1.2 Pictogram explanation .................................................12
1.3 Limitation of liability......................................................13
1.4 Copyright protection.....................................................13
1.5 Scope of delivery .........................................................14
1.6 Warranty ......................................................................14
1.7 Customer service.........................................................14
1.8 UL-Declaration.............................................................14
1.9 Environmental protection .............................................15
2Safety ....................................................................................16
2.1 Intended use of the barriers.........................................16
2.1.1 Intended use for certain road vehicles .........16
2.1.2 Non-Intended use.........................................17
2.2 Operator's responsibility ..............................................18
2.3 Changes and modifications .........................................18
2.4 Specialists and operating personnel............................19
2.4.1 Requirements ...............................................19
2.5 Personal protective equipment ....................................20
2.6 Occupational safety and special dangers....................20
2.6.1 Danger symbols on the
MHTMTM MicroDrive barrier..........................20
2.6.2 Hazard notes and occupational safety .........21
2.7 Danger area.................................................................28
3Identification.........................................................................29
3.1 Type plate ....................................................................29
3.2 Type code ....................................................................30
4Technical data ......................................................................31
4.1 Access .........................................................................31
4.1.1 Dimensions and weight ................................31
4.1.2 Electrical connection ....................................32
4.1.3 Operating conditions ....................................32
4.1.4 Operating times ............................................33
4.2 Access Pro H ...............................................................34
4.2.1 Dimensions and weight ................................34
4.2.2 Electrical connection ....................................35
4.2.3 Operating conditions ....................................35
4.2.4 Operating times ............................................36

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Contents
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4.3 Parking ........................................................................ 37
4.3.1 Dimensions and weight ............................... 37
4.3.2 Electrical connection.................................... 38
4.3.3 Operating conditions.................................... 38
4.3.4 Operating times ........................................... 38
4.4 Toll............................................................................... 39
4.4.1 Dimensions and weight ............................... 39
4.4.2 Electrical connection.................................... 40
4.4.3 Operating conditions.................................... 40
4.4.4 Operating time ............................................. 40
4.5 Control unit.................................................................. 41
4.6 Plug-in module "Detector A–B" ................................... 42
4.7 Plug-in module "Radio" ............................................... 42
5Design and function............................................................ 43
5.1 Design ......................................................................... 43
5.1.1 Access and Parking..................................... 43
5.1.2 Access Pro H ............................................... 44
5.1.3 Toll ............................................................... 45
5.2 Function ...................................................................... 46
6Transport and storage ........................................................ 47
6.1 Safety .......................................................................... 47
6.2 Transport inspection.................................................... 48
6.3 Transport..................................................................... 49
6.4 Storage........................................................................ 49
7Design notes for induction loops ...................................... 50
8Assembly and installation .................................................. 53
8.1 Safety .......................................................................... 53
8.2 Required steps ............................................................ 55
8.3 Foundation and empty conduits.................................. 56
8.3.1 Foundation and empty conduits for
the barrier .................................................... 57
8.3.2 Foundation and empty conduits for
light barrier post ........................................... 59
8.4 Assembly and installation of induction loops .............. 61
8.4.1 Directions for the assembly and
installation of induction loops....................... 61
8.4.2 Induction loops............................................. 63
8.4.3 Testing induction loops................................ 63
8.4.4 Installing induction loops in bitumen,
asphalt, or concrete ..................................... 63
8.4.5 Installing induction loops under interlocking
stone paving ................................................ 65
8.5 Unpacking ................................................................... 66

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Contents
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8.6 Assemble housing .......................................................66
8.7 Assemble light barrier post ..........................................68
8.8 Assemble safety light barrier .......................................69
8.8.1 Assemble transmitter....................................69
8.8.2 Assemble receiver........................................70
8.9 Assemble barrier arm type "VarioBoom" .....................71
8.10 Assemble edge protection ...........................................71
8.11 Assembling flange and barrier arm..............................72
8.11.1 Type "VarioBoom" and "MicroBoom" ...........72
8.11.2 Barrier arm type "MicroBoom-T" ..................75
8.12 Conversion "left version" – "right version"
(VarioBoom and MicroBoom) ......................................78
8.13 Check and set the balancing springs
in the lever system.......................................................82
8.13.1 Setting balancing springs .............................83
8.13.2 Overview table balancing springs ................84
8.14 Align barrier housing and light barrier post..................86
8.15 Installing warning signs................................................87
8.16 Check assembly and installation .................................87
9Electrical connection...........................................................88
9.1 Safety...........................................................................88
9.2 Installing electrical protective devices .........................91
9.3 Connecting the mains supply.......................................91
9.4 Connect customer's control lines (signalling devices) .93
9.4.1 Connecting safety devices ...........................94
9.4.2 Plausibility check of the safety devices ........94
9.4.3 Connecting safety loop.................................95
9.4.4 Connect and test the safety light barriers.....96
9.4.5 Connecting emergency opening contacts ....96
9.4.6 Digital inputs.................................................97
9.4.7 Digital outputs and output relays..................99
9.5 Checking the electrical connection ............................104
10 Parameterising control unit ..............................................105
10.1 Safety ....................................................................105
10.2 Control elements control unit .....................................105
10.3 Displays on the control unit........................................106
10.4 Symbols in the display ...............................................107
10.4.1 Control button functions .............................107
10.4.2 Current state of the barrier .........................108
10.4.3 Current program mode ...............................109
10.4.4 Current state of the induction loops ...........109
10.4.5 Further symbols..........................................109

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10.5 Parameterising options ............................................. 110
10.6 Parameterising values............................................... 111
10.7 Select program mode................................................ 112
10.7.1 Mode 1: Maintained contact ...................... 113
10.7.2 Mode 2: Deadman ..................................... 114
10.7.3 Mode 3: Pulse control (bistable) ................ 115
10.7.4 Mode 4: Two-Pulse control (bistable)........ 116
10.7.5 Automatic modes 5 to 8:
Drive direction 1 –
overview and differences........................... 117
10.7.6 Automatic Modes 5 to 8:
Drive direction 2......................................... 121
10.7.7 Mode "Service" .......................................... 122
10.8 Menu "Information" ( ) .............................................. 123
10.9 Program mode .......................................................... 123
10.10 Menu "Setup" ............................................................ 124
10.10.1 Barrier speed ............................................. 124
10.10.2 Delays........................................................ 124
10.10.3 Cut off angle .............................................. 126
10.10.4 Inputs ......................................................... 126
10.10.5 Outputs ...................................................... 126
10.10.6 Vend count................................................. 127
10.10.7 Impact settings........................................... 130
10.10.8 Start-up behaviour ..................................... 131
10.10.9 Power failure.............................................. 135
10.10.10 Closure by light barrier .............................. 136
10.10.11 Master/Slave.............................................. 136
10.11 Menu "Attachments".................................................. 137
10.11.1 Signal light ................................................. 137
10.11.2 Boom contact settings ............................... 140
10.11.3 Boom locking ............................................. 141
10.12 Menu "Service".......................................................... 141
10.13 Menu "Information".................................................... 142
10.14 Menu "Motor GW (Gateway)..................................... 142
10.15 Menu "Detector 1 (A-B)"............................................ 143
10.15.1 Check the working frequency
of the induction loops................................. 144
10.15.2 Reconciling and setting the operating
frequency of the induction loop.................. 145
10.16 Menu "Detector 2 (C-D)" ........................................... 147
10.17 Menu "Radio control" ................................................ 147
10.18 Factory Settings ........................................................ 150

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11 Start-up and operation ......................................................151
11.1 Safety ....................................................................151
11.2 Commissioning ..........................................................152
11.3 Switching on and off the barrier.................................152
11.4 Putting the barrier temporarily out of operation .........154
12 Maintenance .......................................................................155
12.1 Safety ....................................................................155
12.2 Cleaning ....................................................................156
12.3 Maintenance schedule...............................................157
13 Malfunctions .......................................................................159
13.1 Safety ....................................................................159
13.2 Malfunction table – barrier malfunctions....................160
13.3 Warning and interference messages on the display..163
13.3.1 Warning and interference messages –
Logic control (Control unit) .........................163
13.3.2 Warning and interference messages –
Motor GW ...................................................165
13.3.3 Warning and interference messages -
Detector ......................................................166
13.3.4 Warning and interference messages –
All modules .................................................167
13.4 Reset the barrier ........................................................167
13.5 Closing or opening the barrier arm in case
of power failure ..........................................................168
14 Repair ..................................................................................169
14.1 Safety ....................................................................169
14.2 Spare parts ................................................................170
14.3 Replacing the barrier arm ..........................................170
14.3.1 Barrier boom type "VarioBoom" and
"MicroBoom"...............................................170
14.3.2 Barrier arm type "MicroBoom-T" ................174
15 Decommissioning, disassembly and disposal ...............176
16 UL-Declaration....................................................................177
17 Grant of equipment authorization –
Radio receiver module ......................................................179
18 Appendix.............................................................................181
18.1 Wiring diagrams.........................................................181
18.2 Menu setup ................................................................189
Index............................................................................................193

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Barrier MHTMTM MicroDrive
General
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1 General
1.1 Information regarding the operating instructions
These operating instructions provide crucial information on
handling of MAGNETIC barriers MHTMTM MicroDrive. Pre-requisite
for safe working is the observance of all specified safety notes and
instructions.
In addition, the local accident prevention regulations valid at the
barrier's area of application and general safety regulations have to
be complied with.
Carefully read the operating instructions before starting any work!
They are a product component and must be kept in direct proximity
of the barrier, well accessible to the personnel at all times.
When passing the barrier on to third parties, the operating
instructions must also be handed over.
Components from other suppliers may have their own safety
regulations and instructions for use. These must also be observed.
Programme versions
Control unit MGC and
plug modules
This operating instruction is valid for the following program
versions. Software number (software #) and software version
(SW version) are indicated in the respective menu "Information" or
"Motor GW".
Designation Software # SW version
Master Controller Standard 4915,1000 0.7
Motor Gateway Controller 4915,3000 0.6
Detector module 2-channel 4915,3001 0.6
Radio module 433 MHz 4915,3003 0.4
Ethernet Module 4915,3004 0.1
Table 1: Program versions
.

Barrier MHTMTM MicroDrive
General
12 5815,5001US / Version 02.66
1.2 Pictogram explanation
Warning notes Warning notes are characterised by pictograms in these operating
instructions. The warning notes are followed by signal words
expressing the scale of the hazard.
It is absolutely essential to observe the notes and to proceed with
caution in order to prevent accidents as well as bodily injuries and
property damage.
DANGER!
DANGER!
… points to an immediately dangerous situation,
which leads to death or severe injuries if it is not
avoided.
WARNING!
WARNING!
…points to a possibly dangerous situation that may
lead to death or severe injuries if it is not avoided.
CAUTION!
CAUTION!
… points to a potentially dangerous situation, which
can lead to minor injuries if it is not avoided.
NOTICE!
NOTICE!
… points to a potentially harmful situation, which
can lead to property damage if it is not avoided.
Hints and recommendations
NOTE!
…highlights useful hints and recommendations as
well as information for an efficient and trouble-free
operation.

Barrier MHTMTM MicroDrive
General
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1.3 Limitation of liability
All specifications and notes in these operating instructions were
compiled with consideration to the valid standards and regulations,
the state of the art as well as to our long-standing knowledge and
experience.
The manufacturer is not liable for damages caused by:
Non-observance of the operating instructions
Improper use
Deployment of non-trained personnel
Arbitrary modifications
Technical changes
Use of non-approved spare and wear parts.
The actual scope of supply may differ from the explanations and
illustrations described in this manual in case of special designs, if
additional order options are made use of, or due to latest technical
changes.
Incidentally, the responsibilities agreed upon in the delivery
contract, the general terms and conditions as well as the
manufacturer's conditions of delivery and the statutory provisions
valid at the time of contract conclusion shall apply.
In no event shall MAGNETIC be liable for any incidental, indirect,
special or consequential damages in connection with the use of the
product.
1.4 Copyright protection
MAGNETIC retains sole and exclusive ownership of all intellectual
property rights with respect to the products.
Surrendering the operating instructions to third parties without
written permission of the manufacturer is not permitted.
NOTE!
Content details, texts, drawings, pictures and other
illustrations are protected by copyright and are
subject to industrial property rights. Any improper
use shall be liable to prosecution.
Any type and form of duplication – also of extracts – as well as the
exploitation and/or communication of the contents are not per-
mitted without the manufacturer's written declaration of consent.

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General
14 5815,5001US / Version 02.66
1.5 Scope of delivery
The scope of delivery comprises:
1 barrier housing
incl. drive unit and control
1 Barrier
2 Mounting profiles
2 Warning signs
Edge protection
Options if applicable
Supplied documentation per barrier:
These operating instructions.
1.6 Warranty
Subject to the condition that the operating instructions are
observed, and that no inadmissible operations are carried out on
the technical equipment, and that the installation has suffered no
mechanical damage, MAGNETIC grants a warranty on all
mechanical and electrical components of the product to the extent
as stated in its standard terms of sales and delivery or as
contractually agreed in writing.
MAGNETIC makes no warranties, express or implied, regarding
the products, including the value, design, condition, merchantability
or fitness for particular purpose or use of the products.
1.7 Customer service
Your vendor is available to you for technical information
For the address, see invoice, delivery note or the reverse of these
instructions.
NOTE!
In order to enable fast handling note the data of the
type plate such as type, serial number, version etc.
before calling.
1.8 UL-Declaration
UL-Declaration refer to page 177.

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General
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1.9 Environmental protection
NOTICE!
NOTICE!
Danger for the environment by improper
disposal of components or the barrier!
In case of improper disposal of components
or the barrier, damage to the environment may
result.
Therefore:
– Observe the valid environmental directives.
– After appropriate disassembly the parts have to
be recycled.
– Separate recyclable fraction and feed to
recycling.

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Safety
16 5815,5001US / Version 02.66
2 Safety
2.1 Intended use of the barriers
The MAGNETIC MHTMTM MicroDrive barrier is intended for
installation only on passageway used for vehicles. Pedestrians
must be supplied with a separate access opening. The pedestrian
access opening shall be designed to promote pedestrian usage.
Locate the barrier such that persons will not come in contact with
the vehicular passageway during the entire path of travel of the
vehicular barrier.
The barrier is either controlled by a person in manual operating
modes or by access control systems in automatic operating modes
and monitored by induction loops and/or safety light barriers.
Electrical energy is used exclusively for operating the barrier. The
barrier arm weight is balanced out by spring energy.
The barrier consists of the barrier housing with drive system and
control, as well as the barrier arm.
2.1.1 Intended use for certain road vehicles
Certain road vehicles according to chapter 2.1 paragraph 1 need to
have sufficiently large metal areas in the vehicle floor area to
enable detection by induction loops.
Other or complementary safety facilities must be provided for road
vehicles that cannot be detected by induction looks due to the
metal area in the vehicle floor area being too small.

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Safety
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2.1.2 Non-Intended use
Control of pedestrian traffic as contrary to intended use.
The barriers must not be used at railway crossings.
The barriers are not approved for pedestrian traffic, bicycles or
animals.
The barriers must not be used in explosive environments.
All uses not described as intended use are prohibited.
No accessories must be connected or installed if they are not
specified expressly according to quantity and characteristics and
approved by Magnetic Autocontrol.
WARNING!
WARNING!
Non-intended use is dangerous!
Every non-intended use can lead to dangerous
situations.
Therefore:
– Only use barrier as intended.
– All specifications in these operating instructions
have to be strictly complied with.
Any types of claims due to damage arising from improper use are
excluded. The operator alone shall be responsible for any damage
arising from improper use.

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Safety
18 5815,5001US / Version 02.66
2.2 Operator's responsibility
The operator must comply with the statutory obligations regarding
work safety.
In addition to the work safety notes in these operating instructions,
the safety, accident prevention and environmental provisions
applicable for the area the barrier is used in must be complied with.
In particular, the operator must:
gather information on applicable work protection provisions.
determine additional dangers in a risk assessment.
implement the required method of operation of the barrier on
site from the operating instructions.
regularly verify throughout the barrier's time of use that the
operating instructions drawn up by him comply with the current
state of the regulations.
adapt the operating instructions to any new provisions,
standards and usage conditions - where required.
clearly determine the responsibilities for installation, operation,
maintenance and cleaning of the barrier.
ensure that all employees that are working at or with the barrier
have read and understood the operating instructions.
Furthermore, the operator must train personnel regarding the
use of the barrier at regular intervals and provide information on
possible danger.
Furthermore, the operator is responsible for:
keeping the barrier in perfect technical order and condition at all
times.
maintaining the barrier according to the maintenance intervals
and performing the safety inspections as stipulated.
checking all protective facilities for completeness and proper
function at regular intervals.
The operator is also responsible that the danger area of the barrier
arm cannot be accessed by any unauthorised, and in particular not
by children, under any circumstances.
2.3 Changes and modifications
Changes, modifications and re-builds of the barrier or installation
can cause unforeseen danger.
A written authorisation of the manufacturer is required before
executing any technical changes and extensions on the barrier.

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Safety
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2.4 Specialists and operating personnel
2.4.1 Requirements
WARNING!
WARNING!
Risk of injury in case of inadequate
qualification!
Improper handling can lead to considerable bodily
injuries and property damage.
Therefore:
– Have any activities only carried out by the
individuals designated for that purpose.
The operating instructions specify the following qualification
requirements for the different fields of activity:
Instructed people
have been instructed during instructions provided by the
operator with regard to the work assigned to them and possible
hazards arising from improper conduct.
Specialised staff
are able, due their technical training, knowledge and experience
as well as their knowledge of the pertinent regulations able to
carry out the work assigned to it and to independently recognize
potential hazards.
Electrical specialists
are able, due to their technical training, knowledge and
experiences as well as knowledge of the relevant standards
and regulations, to execute tasks on electrical systems and to
independently recognize possible hazards.
In Germany, the electrical specialist must comply with the
provisions of accident prevention regulation BGV A3 (e.g.
master electrical fitter). Appropriate regulations apply in other
countries. The regulations valid there must be observed.
The installation is to be made by a professional installer
according to NFPA 70 National Electrical Code and Local Code.
MHTMTM MicroDrive service experts
comply with the requirements of the electricians named here.
Additionally, these electricians are trained and authorised by
MAGNETIC to perform special repair and service work on
MHTMTM MicroDrive barriers.
It must be expected that only those people are deployed who carry
out their work reliably. People, whose ability to respond is affected,
e.g. by drugs, alcohol or medicines, must not be used.
Furthermore, the age and profession-specific regulations valid at
the operating location must be observed when selecting personnel.

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Safety
20 5815,5001US / Version 02.66
2.5 Personal protective equipment
It is necessary to wear personal protective equipment when
dealing with the barrier so as to minimise health hazards.
Before carrying out any work, properly dress in the necessary
protective equipment such as work clothes, protective gloves,
safety shoes, helmet and wear during work.
2.6 Occupational safety and special dangers
The remaining risks resulting from the risk analysis are specified in
the following section.
Observe the safety notes listed here and the warning notes
mentioned in the other chapters of these instructions to reduce
health hazards and to avoid dangerous situations.
2.6.1 Danger symbols on the MHTMTM MicroDrive barrier
The relevant dangerous areas on the barriers can be identified by
the following pictograms:
Electric voltage
DANGER!
DANGER!
Mortal danger by electric voltage!
... indicates life threatening situations caused by
electric voltage. Non-observance of the safety
instructions causes severe injuries or death.
Necessary work may only be carried out by an
electrical specialist.
This pictogram is fixed on the following component:
– Assembly plate in the barrier housing.
WARNING!
WARNING!
Danger of crushing!
… indicates the presence of components and items
moving towards each other. Non-observance of the
safety instructions can lead to severe injuries.
This pictogram is fixed on the following component:
– At the access points for the lever system on the
front and rear of the top assembly plate.
– At the access point for the flanged shaft on the
front and rear of the top assembly plate.